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Tyco Electronics 1338600 Series Customer's Manual

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E
2008 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
Entry Level Terminator
(ELT) Machine 1338600-[ ]
SAFETY PRECAUTIONS
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2.1.
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2.2.
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2.3.
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3.1.
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3.2.
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3.3.
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4.1.
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4.3.
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4.4.
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5.1.
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5.2.
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6.1.
6.2.
6.3.
6.4.
7.1.
7.2.
7.3.
7.4.
7.5
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TOOLING ASSISTANCE CENTER 1-800-722-1111
READ THIS FIRST !
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This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Customer Manual
409-10016
21 AUG 08 Rev H
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LOC B

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Summary of Contents for Tyco Electronics 1338600 Series

  • Page 1: Table Of Contents

    For latest revision and Regional Customer Service, All International Rights Reserved visit our website at www.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOC B *Trademark. Other products, logos, and company names used are the property of their respective owners.
  • Page 2 05. Equipment number (and serial number if applicable) 06. Product part number (and serial number if applicable) 07. Urgency of request 08. Nature of problem 09. Description of inoperative component(s) 10. Additional information/comments that may be helpful 2 of 34 Rev H Tyco Electronics Corporation...

  • Page 3: Introduction

    The various applicators that can be used in the ELT machine are covered in applicator instruction sheets packaged with each applicator. Applicator instruction sheets provide information on applicator installation, care, and adjustment. Figure 2 contains specifications and requirements for the ELT machine. of 34 Tyco Electronics Corporation...

  • Page 4: Description

    Model “T” and Model “G” terminating machines) in the ELT machine. Some heavy-duty mini applicators require special cams that are not listed in Figure 3. Refer to the applicator logs NOTE shipped with the applicators for additional information. of 34 Tyco Electronics Corporation...

  • Page 5: Functional Description

    A motor access cover, located on the end of the motor, covers a hex key which allows the motor to be cycled manually. See Figure 4. DC Motor Crankshaft Motor Access Cover Figure 4 of 34 Tyco Electronics Corporation...

  • Page 6: Electrical Description

    The operator control panel (Figure 6) is mounted on the left side of the machine frame. The control panel consists of two indicator lights, one jog button, and one speed control knob, with icons depicting each function. See Paragraph 4.1 for control panel operation. of 34 Tyco Electronics Corporation...
  • Page 7 CPU/motor controller is required. Guard Open Yellow Speed Control Speed Control Jog Button Icon Indicator Knob Icon Green Indicator Machine Ready Icon Fault Icon Batch Counter Guard Disabled Jog Button Icon Icon Figure 6 Rev H 7 of 34 Tyco Electronics Corporation...
  • Page 8 ELT Machine 1338600-[ 409-10016 Reel Support Hole DC Motor Motor Access Cover Terminal Strip Guide Back Cover CPU/Motor Controller (Behind Back Cover) Power Switch/Circuit Breaker Figure 7 of 34 Tyco Electronics Corporation...

  • Page 9: Machine Guard

    To protect against damage that may have occurred during shipment, remove the machine from the crate (Paragraph 3.2) and carefully inspect the machine for damage. If damage is evident, file a claim against the carrier and notify Tyco Electronics immediately. 3.2. Installation Remove all mounting bolts securing the machine to the shipping pallet.

  • Page 10: Considerations Affecting The Placement Of Bench Machines

    The machine will automatically detect the supply voltage and adjust the controller accordingly. NOTE Machines exported to Europe will be installed by Tyco Electronics service engineers. These engineers will verify that NOTE the electrical and pneumatic connections are correct. Both pneumatic and electrical connections must be installed in a way that provides a lockable isolation switch for hard-wired or direct piped machines.

  • Page 11: Operation

    NOTE Applicators from AMP-O-LECTRIC Model K" terminating machine and Model T" terminating machine can be used in the ELT machine by using a special replacement cam. Refer to Figure 3. Rev H 11 of 34 Tyco Electronics Corporation...
  • Page 12 The guard door must be closed in order to operate the machine, unless you are in the Jog (With Guards Disabled) Mode. See Paragraph 4.4,C. DANGER Opening the guard door will disable Machine-4. 12 of 34 Rev H Tyco Electronics Corporation...
  • Page 13 The Speed Control Knob determines the machine speed (active in both normal operation and Jog operation) CLOCKWISE Speed increases as the knob is turned Speed Ranges: From 100% to 60% with the foot pedal From 60% to 25% with the Jog button Figure 10 of 34 Tyco Electronics Corporation...

  • Page 14: Setup

    The default speed of the crankshaft in the Jog Mode is set to a minimum initial value which is not defined by the initial position of the speed control knob. Adjusting the speed upwards enables jogging at speeds of 34 Tyco Electronics Corporation...
  • Page 15 , then rotated back clockwise to the desired speed setting. If the Jog button is depressed within three seconds of setting the speed control knob, the crankshaft will rotate at the speed defined by Rev H 15 of 34 Tyco Electronics Corporation...

  • Page 16: Crimp Height Adjustment

    Move the machine lubricator bowl to the opposite side of the machine as required. Lubricator Bowl Assembly 354550-1 is an optional accessory. NOTE 16 of 34 Rev H Tyco Electronics Corporation...

  • Page 17: Preventive Maintenance

    Give one pump of grease while the ram is near the top of its stroke and one pump of grease while the ram is near the bottom of its stroke for best distribution of grease around the bearing. S the crimp height adjuster pivot pin. Rev H 17 of 34 Tyco Electronics Corporation...

  • Page 18: Adjustments

    The shut height is pre–set at the factory and should not require further adjustment unless it is necessary to replace parts. Before you make any changes to the machine, contact your local Field Service Engineer, or call the Tooling Assistance Center at 1–800–722–1111. 18 of 34 Rev H Tyco Electronics Corporation...

  • Page 19: Crimp Height Adjustment Using Precision Adjustment Mechanism (If Equipped)

    6.3. Crimp Height Adjustment Using Precision Adjustment Mechanism (If Equipped) NOTE The precision adjustment mechanism is available on Machines -2, -3, -4, and -6, as well as Field Retrofit Kit 1424208-1 for Machines -1 and -5. of 34 Tyco Electronics Corporation...
  • Page 20 [.002 in.] Figure 14 4. Adjust the crimp height by moving the precision adjustment lever: a. to the right to increase the crimp height; or b. to the left to decrease the crimp height. of 34 Rev H Tyco Electronics Corporation...

  • Page 21: Guard Insert Adjustment

    Do not tighten the screws. 2. Move the insert horizontally and vertically as needed to align slot with crimp area of the applicator. 3. Tighten the screws. Rev H 21 of 34 Tyco Electronics Corporation...
  • Page 22 7.80 [.307] 6.35 [.250] Standard (Close to the Applicator) 1-679532-0 6.22 [.245] 5.08 [.200] Shipped with the Machine 679994-2 Near Tape 6.35 [.250] 6.35 [.250] 679995-2 Away from Tape 8.74 [.344] 6.35 [.250] Figure 15 of 34 Tyco Electronics Corporation...

  • Page 23: Machine Options And Installation

    4. Disconnect the user interface assembly wiring harness connector from the printed circuit (pc) board inside the user interface assembly. 5. Remove the three work light kit knockout holes (Figure 16, Detail A) from the top of the user interface assembly. of 34 Tyco Electronics Corporation...
  • Page 24 7. Plug the lighting kit connector into the J3 connector on the pc board inside the user interface assembly. See Figure 16, Detail B. 8. Attach the light (as shown in Figure 16, Detail A) to the top of the user interface enclosure using the socket screws provided. of 34 Tyco Electronics Corporation...

  • Page 25: Installation Of Work Light Assembly Kit 1424264-1 (Inside The Guard)

    To avoid personal injury, be sure to turn off" the ELT machine and disconnect it from the power source. DANGER 1. Align the marks on the head of the work light as shown in Figure 18. This allows the top of the work light to be disassembled. of 34 Tyco Electronics Corporation...
  • Page 26 ELT Machine 1338600-[ 409-10016 Figure 18 2. Remove the cap as shown in Figure 19. Figure 19 3. Using a screwdriver, begin prying the retaining clip out of the light assembly. See Figure 20. 26 of 34 Rev H Tyco Electronics Corporation...
  • Page 27 “goose neck.” Refer to Figure 21. Figure 21 5. Thread the “goose neck” through the hole in the cover. Refer to Figure 22. 6. Install the light assembly to the end of the “goose neck.” Rev H 27 of 34 Tyco Electronics Corporation...
  • Page 28 8. Replace the cap on the light assembly and align the marks as shown in Figure 24. Turn the cap clockwise (as viewed from the top) to tighten the work light assembly. 28 of 34 Rev H Tyco Electronics Corporation...

  • Page 29: Installation Of Batch Counter Kit 1424267-1

    2. Remove the the two socket head cap screws securing the user interface to the frame. Carefully lift the user interface assembly to clear the sheet metal guard. Rev H 29 of 34 Tyco Electronics Corporation...
  • Page 30 Be sure the interface assembly wiring harness is not pinched or kinked. 10. Close the clear guard on the machine. 11. Connect the machine to the power source and turn the machine “on.” 30 of 34 Rev H Tyco Electronics Corporation...
  • Page 31 J2 Connector on PC Board User Interface Assembly (As Viewed from the Bottom) Figure 26 When the Dial is Turned Fully Counterclockwise , the Indicator on the Dial Should Align with the Indicator on the Control Panel Figure 27 of 34 Tyco Electronics Corporation...

  • Page 32: Installation Of Air Feed Kit 1424266-1

    Bolt Securing Sheet Metal Guard Manual Water Air Feed Cable Drain Assembly Rear Panel Mounting Bolts See Detail Detail Insert Small End of Air Feed Cable Assembly Into the J7 Socket Figure 28 32 of 34 Rev H Tyco Electronics Corporation...
  • Page 33 Large End of Air Feed Cable Assembly 1424287-1 Four-Way Slide Valve Solenoid Valve Air Feed Bracket 1338977-1 Filter Figure 29 Standard ELT Machine Base Plate Rear Stop Socket Head Cap Screw Figure 30 Rev H 33 of 34 Tyco Electronics Corporation...

  • Page 34: Installation Of Precision Adjustment Kit 1424208-1

    8. Adjust the shut height and crimp height as described in Paragraphs 6.2 and 6.3. 8. TROUBLESHOOTING Contact the Tooling Assistance Center at 1–800–722–1111. 9. REVISION SUMMARY S Updated the Tyco Electronics logo S Document format updated to the current corporate requirements 34 of 34 Rev H...

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