Elektromaten TS 970 Installation Instructions Manual
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Elektromaten TS 970 Installation Instructions Manual

Door control
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Installation instructions
Door control
TS 970
51171582_c_01.2014
0 0 0 0 0 0 0 0 0 0 0 5 1 1 7 1 5 8 2 XXXXX

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Summary of Contents for Elektromaten TS 970

  • Page 1 Installation instructions Door control TS 970 51171582_c_01.2014 0 0 0 0 0 0 0 0 0 0 0 5 1 1 7 1 5 8 2 XXXXX...
  • Page 2 GfA - Gesellschaft für Antriebstechnik GmbH Wiesenstraße 81 D-40549 Düsseldorf, Germany www.gfa-elektromaten.de info@gfa-elektromaten.de...

  • Page 3: Table Of Contents

    Contents General safety information .................... 6     Technical data ......................7     Mechanical installation ....................8     Electrical installation ..................... 9     Connection cable connection overview ................10   Limit switch assignment for screwable version until year of manufacture of 1997 ..11  ...
  • Page 4 Door functions ......................... 24   Safety functions ....................... 27   DU / FI settings ....................... 28   Maintenance cycle counter ....................29   Readout information store ....................30   Clear all settings ......................30   Safety devices ......................31    ...
  • Page 5 Symbols Warning - Risk of injury or danger to life! Warning - Danger to life from electric shock! Note - Important information! ▶ Prompt - Required action! Illustrations show example products. Differences from the delivered product are possible.

  • Page 6: General Safety Information

    1 General safety information Intended use The door control is intended for a power-operated door with drive unit (NES/DES limit switch system from GfA). Safe operation is only guaranteed with specified normal use. The drive unit is to be protected from rain, moisture and aggressive ambient conditions.

  • Page 7: Technical Data

    2 Technical data Series TS 970 Dimensions W x H x D 155 x 386 x 90 Installation vertical free of vibration Vibration Installation Operating frequency 50/60 1 N~220 V, PE Supply voltage 3 N~220-400 V, PE 3~220-400 V, PE...

  • Page 8: Mechanical Installation

    3 Mechanical installation Control installation!  Indoor use only  Mount on a level ground free of vibration  Only mount in the vertical position  Door must be in clear view from place of assembly Requirements The permissible loads on walls, mountings, connection and transmission elements must not be exceeded.

  • Page 9: Electrical Installation

    4 Electrical installation Warning - Danger to life from electric shock!  Disconnect the cables (mains OFF) and check that the supply is off  Observe the applicable regulations and standards  Ensure proper electrical connection  Use suitable tools On-site backup fuse and disconnector unit! ...

  • Page 10: Connection Cable Connection Overview

    Connection cable connection overview DES and NES Motor connection cable Connection cable limit switch Motor plug Limit switch plug Core Term. Pin Core Term. Phase W 5/wh +24 V safety circuit Phase V 6/bn Channel B (RS485) Phase U 7/gn Ground Neutral conductor (N) 8/ye...

  • Page 11: Limit Switch Assignment For Screwable Version Until Year Of Manufacture Of 1997

    Limit switch assignment for screwable version until year of manufacture of 1997 4 (N) Thermal contact Limit switch board Rectifier Emergency open limit switch Motor Emergency close limit switch Emergency manual operation Open limit switch Connection cable Close limit switch Spring-loaded brake Auxiliary limit switch Auxiliary limit switch...

  • Page 12: Carrying Out The Electrical Installation

    Carrying out the electrical installation ▶ Remove covers. ▶ Open cable entry ① or ②. ▶ Insert and connect connection cable in the open cable entry ① (from below) or ② (from above). ▶ Properly tighten cable glands. Caution - Damage of components! ...

  • Page 13: Mains Connection

    Mains connection 3~, N, PE 3~, PE 1~, N, PE, sym. 1~, N, PE, asym. 190 – 440 V 190 – 440 V 190 – 230 V 190 – 230 V 50 -60 Hz 50 -60 Hz 50 -60 Hz 50 -60 Hz L1 L2 L3 N PE L1 L2 L3...

  • Page 14: Overview Of Control

    Overview of control DES/ F1 = 1,6A t 24 V mains supply, external devices DES/ DES or NES limit switch socket Mains supply Micro-fuse 1.6 A time lag Safety edge system and Door safety switch Motor socket Selector switch Emergency stop button Open push-button Automatic closing On/Off Stop button...

  • Page 15: Starting Up The Control

    5 Starting up the control ▶ Plug in or switch on the mains supply line DES: Rapid adjustment of final limit positions 1. Check rotating direction 2. Move to open final limit position 3. Save open final limit position 4. Move to close final limit position 5.

  • Page 16: Nes: Rapid Adjustment Of Final Limit Positions

    Read the drive unit installation instructions!  For adjusting the mechanical limit switch, see the drive unit installation instructions NES: Rapid adjustment of final limit positions 1. Check rotating direction 2. Move to open final limit position and adjust S3 OPEN limit switch 3.

  • Page 17: Electrical Installation - Control Accessories

    6 Electrical installation – control accessories X1 Ex ter nal supply X3 Emergenc y stop X4 Automatic cl osing On/Off X1 External supply X3 Emergency stop X4 Automatic closing On/Off A1 External device A2 Control device A3 Control device Emergency stop Key-switch X5 Contr ol devic e X5 Control device...

  • Page 18: X6 Light Curtain

    X6 Li ght c urtai n X6 Light curtain 24V* 24V* 1 2 3 4 5 24V* X20 Function relay Light curtain Light curtain Test light curtain A25 Transmitter A27 Transmitter A26 Receiver A28 Receiver X7 Radio rec eiver X7 Pull switc h X8 Inter medi ate s top X7 Radio receiver X7 Pull switch...

  • Page 19: Spiral Cable Connection

    Spiral cabl e c onnecti on Spiral cable connection Electrical safety edge system Junction box ST+ Voltage supply Door safety switch input Electrical safety edge system input Electrical safety edge system End of line resistor 8k2 Door control socket Pneumatic safety edge system Junction box ST+ Voltage supply Door safety switch input...

  • Page 20: Completing The Electrical Installation

    Note!  Use of a safety edge system only possible via menu "0.1", door operating mode "3", "4" or "6" Completing the electrical installation If required, connect other electrical equipment and/or safety devices, install cable entries and/or cable glands.

  • Page 21: Control Programming

    7 Control programming 1. Programming can only be accessed after rapid adjustment of final limit positions! 2. Select menu item and confirm 3.a) Set and save functions 3.b) Set and save positions 4. Exit programming...

  • Page 22: Table Of Menu Items

    8 Table of menu items Operati ng mode Operating mode Door operating mode OPEN Hold-to-run CLOSE Hold-to-run OPEN Self-hold CLOSE Hold-to-run OPEN Self-hold CLOSE Self-hold OPEN Self-hold CLOSE Self-hold, CLOSE hold-to-run release via external X5 control device OPEN Hold-to-run CLOSE Hold-to-run with active safety edge system Rotating direction Maintain rotating direction...

  • Page 23: Door Positions

    Door positions Door positions OPEN final limit position, coarse correction (DES) OPEN/CLOSE door movement CLOSE final limit position, coarse correction (DES) OPEN/CLOSE door movement OPEN final limit position, fine correction (DES) Without door movement, [ + ] correct in OPEN [ –...

  • Page 24: Door Functions

    Door functi ons Door functions part 1 Safety edge function in the pre-limit area Safety edge system active Safety edge system inactive Ground adjustment (DES) (activate safety edge system at contact with ground) Reversing upwards in the overrun area (DES) Overrun correction (DES) (do not use in conjunction with ground adjustment)
  • Page 25 Door functions part 2 Automatic closing 0 to 240 seconds Advanced photo cell function Cancel automatic closing and CLOSE command Vessel recognition Cancel automatic closing and CLOSE command if photo cell is activated > 1.5 seconds Reversing 0 = Off 1 to 10 safety device activations Pull switch or radio receiver function X7 Pulse type 1...
  • Page 26 Door functions part 3 Relay function on X20 Teach in door position via menu 1.7 (DES only) Pulse signal for 1 second Permanent signal Red lamp, permanent light during door movement OPEN final limit position 3 seconds flashing CLOSE final limit position 3 seconds flashing Red lamp, permanent light during door movement OPEN final limit position...

  • Page 27: Safety Functions

    Door functions part 4 Partly open function All command inputs active Input X7.2 active Input X5.3 and OPEN push-button active Safety functions Safety functions Force monitoring (DES) 0 = Off Adjustable from 2 % to 10 % overload Interruption to photo cell operation (teach-in the same reference position twice) Travel time monitoring (NES) only 0 = Off...

  • Page 28: Du/Fi Settings

    DU / FI s etti ngs DU/FI settings OPEN output speed Output speed in rpm CLOSE output speed Output speed in rpm Increased CLOSE output speed To opening height of 2.5 m Output speed in rpm 0 = Off Changeover position to CLOSE output speed (observe minimum opening height of 2.5 m!) OPEN/CLOSE door movement OPEN acceleration...

  • Page 29: Maintenance Cycle Counter

    Maintenanc e cy cle counter Maintenance cycle counter Maintenance cycle adjustment 01-99 corresponds to 1,000 to 99,000 cycles Cycles are counted down Reaction on reaching zero "CS" display with set value of maintenance cycle Changeover to hold-to-run and "CS" display with set value of maintenance cycle Changeover to hold-to-run and "CS"...

  • Page 30: Readout Information Store

    Readout infor mation stor e Readout information store Cycle counter reading 7-digit number Cycle counter reading in divisions of ten consecutively 1,000,000 10,000 100,000 1,000 Last Fault The six most recent faults are indicated alternately Cycle counter reading of the last programming change 7-digit Cycle counter reading in divisions of ten consecutively 1,000,000...

  • Page 31: Safety Devices

    9 Safety devices X2: Input, door safety switch The door safety switch is installed on the door and connected to the door control via the spiral cable. Menu item "3.4“: Function type Reaction upon activation  Switching contact is interrupted: Door stop "1“...
  • Page 32 The magnetic contacts in the switch are switched by a permanent magnet. The door control assesses the switching status of the contacts independently of each other. The “F1.7” fault indication appears if there is a fault. Crash switch as NC or NO contact The crash switch is activated if the door is pushed out of the guides.

  • Page 33: X2: Input, Safety Edge System

    X2: Input, safety edge system The door control automatically detects three different safety edge systems. Important!  Connect safety edge systems in accordance with EN 12978  The hold-to-run mode can always be used should the safety edge system be defective 1K2 resistor evaluation This safety device is intended for a pneumatic switch with an NC contact connected in series...

  • Page 34: Installation Of The Spiral Cable

    Optical safety edge system The functional principle is based on a through-beam photo cell fitted into the leading edge rubber strip. If activated, the light beam is interrupted. Fault “F2.9” is displayed if the safety edge system is activated or faulty. Installation of the spiral cable The spiral cable should enter the door control panel from the left- or right-hand side and should be fixed in place with a cable gland.
  • Page 35 Note: Ground adjustment!  Automatic compensation of rope elongations or changes in ground conditions of approx. 2-5 cm  With DES limit switch only  Do not use with overrun correction  Do not use with pneumatic switch Note: Reversing upwards in the overrun area! ...

  • Page 36: X3: Input, Emergency Stop

    Reversing function Menu "2.5": Limiting of the number of reversing movements following safety edge system activations via automatic closing. If the set value is exceeded, automatic closing is deactivated and the "F2.2" fault indication is displayed. Note!  To reset fault "F2.2": Move to CLOSE final limit position X3: Input, emergency stop Connection of an emergency stop control device as per EN 13850 or an evaluation unit for an anti-trap safety device.

  • Page 37: Functional Description

    10 Functional description X: 24 V DC voltage supply Connection of external devices such as photo cell, radio receiver, relay, etc. via the 24 V and GND terminals. Caution - Damage of components!  Total current consumption of external devices: maximum 180 mA X1: Mains supply line for control and external supply Mains supply line for control Connection via terminals X1/1.1 to X1/1.4 and PE.

  • Page 38: X4: Input, Automatic Closing Off/On

    X4: Input, automatic closing Off/On Connection of a switch via terminals X4/1 and X4/2 for switching the automatic closing off and on. X5: Control device Warning! ▶ "Hold-to-run" door operating mode: The door must be fully visible from the operating point Door operating mode "3"...

  • Page 39: X6: Input, Through / Reflective Photo Cell Or Light Curtain

    X6: Input, through / reflective photo cell or light curtain Photo cell A photo cell is used for presence detection. It is only active in door operating modes "3" and "4", in the OPEN final limit position or during the closing operation. If the photo cell is interrupted, fault indication "F2.1"...
  • Page 40 Effect of interrupting the photo cell Door position Effect of interrupting the light beam CLOSE final limit position  No action Upwards travel  No action OPEN final limit position  No action Without automatic closing OPEN final limit position ...
  • Page 41 Interruption to photo cell operation Menu item "3.2" Function type Interruption to photo cell operation "0" "1" Teach-in mode first active when exiting the programming. Warning!  Presence detection is disabled in the teach-in mode In the teach-in mode, the door must be fully opened and closed twice. The photo cell must be interrupted twice at the same door position.

  • Page 42: X7: Input, Pull Switch/Radio Receiver

    X7: Input, pull switch/radio receiver Connection of a pull switch or external radio receiver via terminals X7/1 and X7/2. The switching contact must be potential-free (NO contact). Pull switch or radio receiver function Menu item "2.6": Pulse type Reaction upon activation ...

  • Page 43: X8: Input, Intermediate Open On/Off

    X8: Input, intermediate open On/Off Connect a switch to terminals X8/1 and X8/2 to activate and deactivate the intermediate open. Set the intermediate open position via menu item “1.6”. With an OPEN command, the door moves to the stored door position. When the intermediate open function is deactivated, the door can move back to the OPEN final limit position.

  • Page 44: X20: Potential-Free Relay Contact

    X20: Potential-free relay contact The relay functions are described under menu item "2.7". Caution - Damage of components!  Maximum current of 1 A at 230 VAC and 0.4 A at 24 VDC  We recommend the use of LED lamps ...

  • Page 45: Travel Time Monitoring (Nes Only)

    After exiting programming, the door must carry out a full opening and closing operation in self-hold mode. The force monitoring is a self-learning system which is effective for an opening width range of 5 cm to 2 m (approx.). Slow progressive changes, e.g. gradual reduction of the spring torsion, are compensated for automatically.

  • Page 46: Ubs System

    UBS system The UBS system is a simple pluggable connection technology from GfA. The control devices are connected to the control by a commercially available patch cable and detected automatically. Note!  The UBS devices function in the same way as wired control devices UBS connec tion UBS connection Three push-button...

  • Page 47: Maintenance Cycle Counter

    Maintenance cycle counter Menu item "8.5": A value between 0 and 99,000, as a multiple of 1000, can be selected for the maintenance cycle setting. The maintenance cycle counter reading is reduced by one each time the Open final limit position is reached.

  • Page 48: Status Display

    11 Status display Faults Display: "F" and code Status- Fault description Measures for fault correction code Check door safety switch. Terminals X2.1 – X2.2 are open. Check whether the connection cable is Slack-rope/pass-door contact open. connected. DES safety circuit is open. Emergency manual operation has been Check emergency manual operation.
  • Page 49 Faults Display: "F" and code Status- Fault description Measures for fault correction code Check whether the safety edge system is correctly functioning. 8k2 safety edge system has been activated. Check whether the connection cable has short- circuited. Check whether the safety edge system is correctly functioning.
  • Page 50 Faults Display: "F" and code Status- Fault description Measures for fault correction code No limit switch detected Connect the limit switch to the control. (active at initial start-up). Check the limit switch connection cable Limit switch system has been changed without Reset the control via menu item "9.5".
  • Page 51 Faults Display: "F" and code Status- Fault description Measures for fault correction code Switch control off and on. RAM error. Replace control if necessary. Switch control off and on. Internal control error. Replace control if necessary. Check DES connector and connection cable. Digital limit switch error (DES).
  • Page 52 Faults Display: "F" and code Status- Fault description Measures for fault correction code Check mains input voltage. Excess voltage in the DC voltage link. Release of failure through command. Change slope times/speed. Drive unit overload. Temperature limit exceeded. Cool down the drive unit and reduce the number of cycles.
  • Page 53 Commands Display: "E" and code Code Command description An open command is present. Inputs X5.3, X7.2, UBS control device or UBS radio receiver. A stop command is present. Inputs X5.2, X7.2, UBS control device or UBS radio receiver or simultaneous Open and Close command.
  • Page 54 Status indications Status- Description display Preset value for maintenance cycle counter status reached Dot on left is not lit: control circuit has short-circuited or is overloaded. Change of rotating direction activated, only possible at initial start-up. Change of rotating direction carried out, only possible at initial start-up. Programming option is blocked.

  • Page 55: Explanation Of Symbols

    12 Explanation of symbols Symbol Explanation Prompt: Read installation instructions Prompt: Check Prompt: Note Prompt: Note the setting of the menu item below Factory setting of the menu item Factory setting of the menu item, value on the right Factory setting of the minimum limit, dependent on drive unit Factory setting of the maximum limit, dependent on drive unit Range Prompt: Select menu item or value, turn selector switch to the left or to the right...
  • Page 56 Symbol Explanation Prompt: Setting via OPEN/CLOSE built in push-button; Use OPEN push-button to increase value, CLOSE push-button to decrease value Prompt: Press stop button once via built in push-button Prompt: Save, press stop button once via built in push-button Prompt: Save, press stop button for three seconds via built in push-button Prompt: Reset the control, press stop button for three seconds via built in push-button...

  • Page 57: Declaration Of Incorporation/Declaration Of Conformity

    GfA – Gesellschaft für Antriebstechnik, hereby declare that the product specified in the following complies with the above-mentioned EU Directive and is only intended for installation in a door system TS 970 Applied standards DIN EN 12453 Industrial, commercial and garage doors and gates...

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