Innovatech TERMINATOR-2000e Operation And Maintenance Manual
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Innovatech TERMINATOR-2000e Operation And Maintenance Manual

The professional carpet and tile removal machine
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Read this Manual before you operate or service the equipment
Innovatech Products & Equipment Co.
The Professional Carpet and Tile Removal Machinery
th
19722 144
Ave NE
Woodinville, WA 98072 USA
Telephone (425) 402-1881
1-800-267-6682
Fax (425) 402-8547
Web Address: www.the-terminator.com
Email: sales@the-terminator.com
© Copyright 1994, 2000 Innovatech Products & Equipment Co., Woodinville, Washington USA. All rights reserved.

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  • Page 1 The Professional Carpet and Tile Removal Machinery 19722 144 Ave NE Woodinville, WA 98072 USA Telephone (425) 402-1881 1-800-267-6682 Fax (425) 402-8547 Web Address: www.the-terminator.com Email: sales@the-terminator.com © Copyright 1994, 2000 Innovatech Products & Equipment Co., Woodinville, Washington USA. All rights reserved.
  • Page 2 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. TERMINATOR-2000e ® THE PROFESSIONAL CARPET AND TILE REMOVAL MACHINE © Copyright 1994, 2000 Innovatech Products & Equipment Co., Woodinville, Washington USA. All rights reserved.

  • Page 3: Table Of Contents

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. TABLE OF CONTENTS INTRODUCTION..................................6 ..............................6 BOUT ANUAL ® S ..........................7 ERMINATOR PECIFICATIONS & S ..............................7 OOLS UPPLIES SAFETY INSTRUCTIONS ................................7 ......................8 ENERAL UIDELINES FOR PERATION ® ................8 ENERAL PERATING NSTRUCTIONS FOR THE ERMINATOR ..............................8...
  • Page 4 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC..............................16 NSTALLING A LADE ............................16 DJUSTING LADE ..........................17 AKING LOOR OVERINGS BALLAST ....................................17 TRICYCLE OR CASTER WHEELBASE AND TIRES ....................... 18 HOOD AND OPERATOR SEAT..............................19 .............................19 EMOVING THE CLOSE OF DAY OR SHIFT ..............................20 TROUBLE-SHOOTING GUIDE ..............................
  • Page 5 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC..........................29 IRST ID FOR PLASHES EYE WASH AND EMERGENCY SHOWER FACILITIES......................30 BASIC RULES FOR BATTERY CARE AND MAINTENANCE ....................31 WARRANTY ....................................32 MATERIAL SAFETY DATA SHEET............................33 TERMINATOR 2000- PARTS CATALOG .......................45 TERMINATOR 2000-E PARTS LIST............................

  • Page 6: Introduction

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. INTRODUCTION The Terminator® Carpet and Tile Removal Machine is intended for use on large demolition and asbestos abatement projects as well as smaller floor covering removal jobs. Designed and built by experienced floor covering demolition and installation experts, the machine incorporates several design features that are essential for efficient operation: Tricycle wheelbase and short turning radius allows for better turning ability –...

  • Page 7: Terminator® Specifications

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Terminator® Specifications Element English Metric Dimensions Width 26 inches .660 m Length 65 inches 1.651 m Height 47 inches 1.194 m Weight (uncrated) 2780 pounds 1251 kg Blades are sold individually .075 inches thick and 1.65 mm...

  • Page 8: General Guidelines For Safe Operation

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. General Guidelines for Safe Operation • The Terminator® is to be operated only by qualified, trained personnel. • Use the Terminator® only for the purpose for which it was designed. Attempting to alter the Terminator®...

  • Page 9: Safety Warnings

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Safety Warnings! FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. EYE PROTECTION should be worn to provide protection against flying particles both from the front and side of the Terminator machine. The operator and others should always wear eye protection when loading, operating, and servicing this machine.

  • Page 10: Ventilation Requirements

    Replacement parts and materials must be identical to the items originally provided with the machine, except as authorized by Innovatech. Never use "equivalent" or substitute parts, except as expressly authorized by Innovatech. If you fail to adhere to these instructions, you may cause injury to yourself and/or others, cause damage to the Terminator®, and invalidate applicable warranties.

  • Page 11: Uncrating The Terminator ® And Preparing It For Operation

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. UNCRATING THE TERMINATOR ® AND PREPARING IT FOR OPERATION When you receive the Terminator®, inspect the outside of the crate completely, to detect damage to the crate itself. If it is damaged, notify the carrier immediately and follow his/her instructions to file a claim.

  • Page 12: Loading/Unloading Procedures

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Loading/Unloading Procedures: • Do not load or unload the Terminator® on uneven ground. • Ensure ramps into moving vehicles are stable and square to the ground. • Always turn the Terminator® OFF when you transport the Terminator® by forklift or other vehicle.

  • Page 13: Components And Operating Systems

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. COMPONENTS AND OPERATING SYSTEMS The major components and the operating systems of the Terminator® are discussed in detail below. Figure 1 – Batteries and Motor The electric motor and batteries are located under the hood. The electric motor provides the power to the hydraulic pump to drive the Terminator®.

  • Page 14: Operator Controls

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Left Handle: Right Handle: Push lever down to turn Push lever down to turn the machine to the right. the machine to the left. Figure 2 - Operator Controls Operator Controls The operator controls consist of the drive and blade height levers, a key switch and a foot pedal.

  • Page 15: Power Limiter And Key Switch

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. First Time Driver: Lift Blade Jaw off floor 1-½ inches. Do not install or place the blade into the jaw until you are familiar with the machine. PROCEDURES: 1.) Sit on machine and buckle the seat belt. Pull red key knob up to start. With right lever and left pushed down, slowly press foot control down.

  • Page 16: Blade Assembly

    Terminator®. If the indicator light is continually coming on, turn machine off and let it cool for 45-60 minutes. If the light regularly turns on, call Innovatech Service Department. If you regularly work in a hot climate you may need a hydraulic cooler.

  • Page 17: Taking Up Floor Coverings

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Taking Up Floor Coverings 1.) Insert blade. (As explained above) 2.) Lower blade to floor. Lift caster wheel off the floor ¼ inch. Use previous procedures to drive forward. 3.) As the Terminator® is removing flooring material, it is recommended to have another person at the side of the machine remove all debris.

  • Page 18: Tricycle Or Caster Wheelbase And Tires

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Figure 6 - Rear Weight Ballast TRICYCLE OR CASTER WHEELBASE AND TIRES The tricycle wheelbase allows better turning ability. The wheel bearings on the front caster roller require lubrication with grease every 30 hours of machine operation. There are three fittings, two on the wheel and one on the housing.

  • Page 19: Hood And Operator Seat

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Figure 9 - Hood & Operator Seat HOOD AND OPERATOR SEAT The hood covers the batteries, motor and hydraulic system. The top of the hood contains the lift handles, fire extinguisher, amber back up light, and backup alarm.

  • Page 20: Close Of Day Or Shift

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. START OF DAY OR SHIFT Use the following procedures to start the day or shift or to set up for a new job. You are ready to test the Terminator® before starting a job or moving it to a job site.

  • Page 21: Trouble-Shooting Guide

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. TROUBLE-SHOOTING GUIDE Problem: Machine does not have Is the Battery Connector No: Connect battery and power. Plugged into the Controller try machine again. Connector? Yes: Move on to next step. Is the Power Switch in the...

  • Page 22: Maintenance Procedures

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. MAINTENANCE PROCEDURES 1.) Grease Caster Wheel at three fittings every 30 hours. 2.) Check Hydraulic Oil Once a month. Change every 18 months with NUTO H 46 or ISO 46 or if fluid is overheated 200°F or higher.
  • Page 23 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. BLADE SELECTION GUIDE Part # Blade Description Material TW-1001 4 X 9 X .074 Vct, vat, elastomerics, rescrape glue TW-1001-S/N 4 X 9 X .074 W/ NOTCH TW-1001-SSD 4 X 9 X .074 W/ NOTCH SD TW-1005 4 X 9 X .092...

  • Page 24: Terminator® Maintenance Schedule

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. TERMINATOR® MAINTENANCE SCHEDULE NUMBER SUGGESTED MAINTENANCE ACTUAL MAINTENANCE DATE OF HOURS* PROCEDURES PROCEDURES Grease Fittings Change Hydraulic Oil Filter Canister and Check Wheel Hubs Grease Fittings Change Hydraulic Oil Filter Canister and Check Wheel Hubs,...

  • Page 25: Battery Safety

    If you see any dented or crushed housing parts contact Innovatech for procedures to repair shipping damage. If you see wet areas, the batteries may have been tipped to far over during Shipping.

  • Page 26: Lifting Batteries

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Lifting Batteries Always use proper lifting equipment to reduce the risk of battery damage, shorting and possible injury. An insulated lifting device used with an overhead hoist is the safest way to move a battery. Chain hoists used...

  • Page 27: Connecting/Disconnecting Charger

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Carbon Dioxide is a non-toxic gas normally present in the air, which can reduce the oxygen content of the air from the normal 21% by dilution or displacement. Air containing 16% or less oxygen may cause injury or even death to a person breathing in such an environment.

  • Page 28: The Charging Process

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Equalizing Charge: Due to a slight difference in the construction of each battery cell, some cells take less charge then others. An occasional equalizing charge will correct these cell-to-cell imbalances and bring all the cells to the same capacity.

  • Page 29: First Aid

    If some is found due to a leaking cell call a trained battery technician from an authorized repair facility. Call your Innovatech representative if no repair facility is available. Do not attempt to charge or use the Terminator 2000e while there is a leak in the battery pack.

  • Page 30: Eye Wash And Emergency Shower Facilities

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. EYE WASH AND EMERGENCY SHOWER FACILITIES Emergency eyewash and acid neutralization facilities should be located in the immediate work area for easy access. The three most popular types of eyewash and acid neutralizing equipment are the chemical burn stations, deluge shower and eye wash fountains.

  • Page 31: Basic Rules For Battery Care And Maintenance

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. BASIC RULES FOR BATTERY CARE AND MAINTENANCE...

  • Page 32: Warranty

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. WARRANTY Innovatech warrants to the original buyer for a period of one (1) year or 300 operating hours (whichever comes first) from the date of delivery that Equipment is free from defects in materials and workmanship and that the Equipment conforms to the operating specifications supplied with the Equipment.

  • Page 33: Material Safety Data Sheet

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. MATERIAL SAFETY DATA SHEET A. PRODUCT IDENTIFICATION AND EMERGENCY INFORMATION PRODUCT NAME: NUTO H 46 PRODUCT CODE: 363012 PRODUCT CATEGORY: Petroleum Lubricating Oil PRODUCT APPEARANCE AND ODOR: clear liquid; yellow color; mild; bland petroleum odor...
  • Page 34 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. HAZARDOUS MATERIALS IDENTIFICATION SYSTEM (HMIS) Health Flammability Reactivity BASIS Recommended by Exxon EXPOSURE LIMIT FOR TOTAL PRODUCT BASIS 5mg/m for oil mist (aerosol) for an 8 hr. Workday OSHA Regulation CFR1910.000 and recommended by...
  • Page 35 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. EXTINGUISHING MEDIA AND FIRE FIGHTING PROCEDURES Foam, water spray (fog), dry chemical, carbon dioxide and vaporizing liquid type extinguishing agents may all be suitable for extinguishing fires involving this type of product, depending on size or potential size of fire and circumstances related to the situation.
  • Page 36 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. In accordance with the current OSHA Hazard Communication Standard criteria, this product does not require a cancer hazard warning. This is because the product is formulated from base stocks that are severely hydro treated, severely solvent extracted, and/or processed by mild hydro treatment and extraction.
  • Page 37 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED Recover free product. Add sand, earth or other suitable absorbent to spill area. Minimize breathing vapors. Minimized skin contact. Open all windows and doors.
  • Page 38 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. PERSONAL HYGIENE Minimize breathing vapor, mist or fumes. Avoid prolonged or repeated contact with skin. Remove contaminated clothing; launder or dry-clean before re-use. Remove contaminated shoes and thoroughly clean before re-use; discard if oil-soaked. Cleanse skin thoroughly after contact, before breaks and meals, and at end of work period.
  • Page 39 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. MSDS No. MATERIAL DATA SAFETY SHEET – Lead-acid Battery (U.S.) Date Issued For cars, truck, boats, etc. Nov. 15, 1985 Date Revised June 2, 2000 Chemical/Trade Name (identity used on label) Chemical Family/Classification HMIS Rating for Sulfuric...
  • Page 40 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. III. Physical Data Material normal temperatures) Appearance Odor Solid Liquid Battery Electrolyte (acid) is a clear to cloudy liquid with slight acidic odor. Acid saturated lead oxide Boiling Point (at 760 mm Melting Point...
  • Page 41 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. IV. Health Hazard Information NOTE: Under normal conditions of battery use, internal components will not present a health hazard. The following information is provided for battery electrolyte (acid) and lead for exposure that may occur during...
  • Page 42 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Eyes Immediately rinse with cool running water for at least 15 minutes. Seek medical attention after rinsing. Ingestion Lead/Lead compounds: Consult physician. Battery Electrolyte (Acid): Do not induce vomiting. Refer to a physician immediately.
  • Page 43 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. PERSONAL PROTECTIVE EQUIPMENT Respiratory Protection None required under normal handling conditions. During battery formation (high-rate charge condition), acid mist can be generated, which may cause respiratory irritation. If irritation occurs, wear a respirator suitable for protection against acid mist.
  • Page 44 INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Waste Disposal Method Battery Electrolyte (Acid): Neutralize as above for a spill, collect residue, and place in a drum or suitable container. Dispose of as a hazardous waste. DO NOT FLUSH LEAD-CONTAMINATED ACID INTO SEWER.

  • Page 45: Terminator 2000- Eparts Catalog

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. TERMINATOR 2000-e PARTS CATALOG...

  • Page 46: Terminator 2000-E Parts List

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. TERMINATOR 2000-e PARTS LIST T-2000e Hydraulic Assembly Item Part Number Description Notes ASE-001 T-2000e Frame Assembly ASE-002 T-2000e Motor Assembly HD-000 5/16-18 x 1” HY2F-010 Hyd. Fitting, 12-16-FTX-S HYUF-014 Hyd. Fitting, 10-12-C50X-S HAE-001 Hose Assy, Pump to Valve HYUF-008 Hyd.

  • Page 48: T-2000E Lower Assembly

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. T-2000e Lower Assembly Item Part Number Description Notes MIU-002 Rear Tire HD-065 Nut, ½-20, Nylok MITE-019 Wheel Hub HD-023 Bolt, ½-13 x 3, Hex HYTE-008L Wheel Motor Left HYU-007 Tank Plug, w/seal ASE-0001 T-2000e Frame Assembly...

  • Page 50: Upper Frame Assembly

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. Upper Frame Assembly Item Part Number Description Notes ELE-008 6V Deep Cycle Battery SM-0021 Battery Tray, T-2000e HD-002 Bolt, - 18 x 2”, Hex Cap SM-0017 Rear Cover, Sheet Metal MIE-008 Battery Side Brace, T-2000e...

  • Page 52: T-2000E Front Console Assembly

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. T-2000E Front Console Assembly Item Part Number Description Notes SM-0020 Gauge Plate, T-2000E MIE-004 Compression Latch, Keyed, Black Key P/N: MIE-005 MIU-013 Seat Belt FS-0082-01 Seat Belt Bracket, Right MIU-012 Seat FS-0082-01 Seat Belt Bracket, Left...

  • Page 54: T-2000E Top Cover Assembly

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. T-2000e Top Cover Assembly Item Part Number Description Notes SM-0018 Top Cover MEU-006 Light Bracket ELU-014 Strobe Light MIU-001 Handle MIU-011 Fire Extinguisher HD-112 ¼-20 x ¾“ Flat Head HD-056 ¼-20 Nylok Nut HD-109 8-32 x ”...

  • Page 56: T-2000E Door Assembly

    INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. T-2000E Door Assembly Item Part Number Description Notes SM-0019-02 Door, T-2000e, Right p/n SM-0019-01 (Left) MIU-014 Latch, Paddle, Spring Loaded MIU-007 Lift-off Hinge, Satin, Right MIU-006 (Left Side) HD-102 Screw, 6-32 x ¾, Pan HD Phillips...
  • Page 58 VISIT OUR INFORMATIVE ON-LINE STORE If you visit our home page, you will find information about our tools and machines. www.The-Terminator.com 800.267.3382 425.402.1881 Fax 425.402.8547 sales@the-terminator.com 19722 144th Avenue NE Woodinville, WA 98072, U.S.A.

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