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Innovatech Teerminator-2000 Operation And Maintenance Manual

The professional carpet and tile removal machine
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Carpet and Tile Removal Machinery
Innovatech Products & Equipment Co.
th
19722 144
Ave NE
Woodinville, WA 98072 USA
Telephone (425) 402-1881
1-800-267-6682
Fax (425) 402-8547
Email:
sales@the-terminator.com
© Copyright 1994, 2000 Innovatech Products & Equipment Co., Woodinville, Washington USA. All rights reserved.

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  • Page 1 Carpet and Tile Removal Machinery Innovatech Products & Equipment Co. 19722 144 Ave NE Woodinville, WA 98072 USA Telephone (425) 402-1881 1-800-267-6682 Fax (425) 402-8547 Email: sales@the-terminator.com © Copyright 1994, 2000 Innovatech Products & Equipment Co., Woodinville, Washington USA. All rights reserved.
  • Page 2 INNOVATECH PRODUCTS & EQUIPMENT CO., INC. TERMINATOR-2000® THE PROFESSIONAL CARPET AND TILE REMOVAL MACHINE © Copyright 1994, 2000 Innovatech Products & Equipment Co., Woodinville, Washington USA. All rights reserved.

  • Page 3: Table Of Contents

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL INTRODUCTION ..........................6 BOUT ANUAL ® S ......................6 ERMINATOR PECIFICATIONS ..........................6 OOLS AND UPPLIES SAFETY INSTRUCTIONS ..................7 ENERAL UIDELINES FOR PERATION ®...............7 ENERAL PERATING NSTRUCTIONS FOR THE ERMINATOR ..........................7 AFETY EATURES !..........................8 AFETY ARNINGS .........................9 ENTILATION EQUIREMENTS ....................11 UARDS...
  • Page 4 INNOVATECH PRODUCTS & EQUIPMENT CO., INC. WARRANTY TERMINATOR 2000 PARTS CATALOG TERMINATOR 2000 PARTS LIST T-2000 H ......................46 YDRAULIC SSEMBLY T-2000 E ........................48 NGINE SSEMBLY T-2000 F ........................50 RONT ONSOLE T-2000 W ...................... 52 HEEL OTOR SSEMBLY T-2000 T ......................

  • Page 5: Introduction

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL INTRODUCTION The Terminator® Carpet and Tile Removal Machine is intended for use on large demolition and asbestos abatement projects as well as smaller floor covering removal jobs. Designed and built by experienced floor covering demolition and installation experts, the machine incorporates several design features that are essential for efficient operation: Tricycle wheelbase and short turning radius allows for better turning ability –...

  • Page 6: About This Manual

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. About This Manual This Manual contains the information and procedures to assist you to operate and maintain the Terminator® machine safely and correctly. Read this Manual before you operate or service the equipment. If you need additional information or assistance, please get in touch with our Customer Service Department: Innovatech Products &...

  • Page 7: Safety Instructions

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL SAFETY INSTRUCTIONS The Terminator® is designed for safe operation by trained, designated personnel. To help ensure your safety as a designated operator, read these safety instructions before you operate the equipment. Regardless of your experience with machinery, the Terminator® has unique features and systems which you need to know about and understand before you operate or service the machine.

  • Page 8: Safety Warnings

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Safety Warnings! FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. EYE PROTECTION should be worn to provide protection against flying particles both from the front and side of the machine. The operator and others when loading, operating, and servicing this machine should always wear eye protection.

  • Page 9: Ventilation Requirements

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL Ventilation Requirements • Use machine only in well-ventilated areas. • When operating this machine indoors be aware that carbon monoxide will accumulate if proper ventilation is not provided. • When in doubt about ventilation stop operation until you are sure the ventilation is adequate. •...
  • Page 10 INNOVATECH PRODUCTS & EQUIPMENT CO., INC. If you suspect carbon monoxide, get out of the area and into the open fresh air. Remove anyone overcome by the gas immediately and give the person artificial respiration. Call for a doctor and continue the artificial respiration until the doctor arrives or the person recovers.

  • Page 11: Guards, Warning Notices And Signs

    Replacement parts and materials must be identical to the items originally provided with the machine, except as authorized by Innovatech. Never use "equivalent" or substitute parts, except as expressly authorized by Innovatech. If you fail to obey these restrictions, you may injure yourself, damage the Terminator®, and invalidate applicable warranties.

  • Page 12: Uncrating The Terminator® And Preparing It For Operation

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. UNCRATING THE TERMINATOR® AND PREPARING IT FOR OPERATION When you receive the Terminator®, inspect the outside of the crate completely, to detect damage to the crate itself. If it is damaged, notify the carrier immediately and follow his/her instructions to file a claim.
  • Page 13 TERMINATOR® OPERATION AND MAINTENANCE MANUAL Using the respective dipstick, test the oil level of the engine oil and the hydraulic oil (fluid). Add oil and hydraulic fluid, if needed. Inspect the fuel system connectors and the valve; make sure the valve is OFF. Have two tanks of propane on hand: one to install and one in reserve.

  • Page 14: Components And Operating Systems

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. COMPONENTS AND OPERATING SYSTEMS The major components and the operating systems of the Terminator® are discussed in detail below. Engine and Fan Figure 2: Engine and Fan The propane-powered engine and fan are located under the hood. The engine provides the power to drive the Terminator®.

  • Page 15: Operator Controls

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL Operator Controls Left Handle: Right Handle: Push lever down to turn Push lever down to turn the machine to the right. the machine to the left. Figure 3: Operator Controls The operator controls consist of the drive and blade height levers, ignition and fan switches. The DRIVE AND BLADE CONTROLS (three levers) are located directly in front of the operator seat.

  • Page 16: Ignition And Fan Switches

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Ignition and Fan Switches Figure 4: Control Console 1.) The IGNITION SWITCH (selector ON/OFF/START) is located in the upper right hand corner of the gauges panel. To START the engine, turn the key switch ON (key switch is on some models). Pause for one or two seconds, turn to START and hold until the engine fires, then release the switch.

  • Page 17: Figure 5: Blade Assembly

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL Blades are available in different configurations and thickness. An assortment of blades is included in the purchase price of the Terminator®. Extra blades are available upon request from Innovatech Products & Equipment Co., Inc. Figure 5: Blade Assembly Installing a Blade 1.) Lower the blade assembly to maximum down position, which is two inches off the floor.

  • Page 18: Ballast

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Ballast The Terminator® is equipped with weights in front (75 pounds each) and rear (125 pounds each) to provide traction for tough jobs. These weights can be removed to reduce traction for certain jobs, and to transport the Terminator®...

  • Page 19: Hood And Operator Seat

    NEVER attempt to use any other type of battery in the Terminator® because you will injure yourself, damage the equipment, and invalidate applicable warranties. When the battery needs to be replaced, call Innovatech Service Department for assistance. Figure 11: Gel-Cell Battery...

  • Page 20: Points And Condensor (H20 Engines)

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Points and Condensor (H20 Engines) On older models of the Terminator® the points and condenser are part of the ignition system and need to be replaced annually or every 200 hours running time. Air Filter The air filter helps prevent dust and dirt from entering the engine.

  • Page 21: Start Of Day Or Shift

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL START OF DAY OR SHIFT Use the following procedures to start the day or shift or to set up for a new job. All systems are OFF and the fuel flow control is OFF. You are ready to test the Terminator® before starting a job or moving it to a job site.

  • Page 22: Maintenance Procedures For The Terminator

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. MAINTENANCE PROCEDURES FOR THE TERMINATOR® Refer to the Nissan H20 Engine manual for complete maintenance instructions. When working on this machine always take into consideration the warnings about this machine and take extra care when evaluating the problem.

  • Page 23: Lifetime Maintenance

    8.) On H-20 machines change points .018” to .022” gap, plugs .028” to .031” gap – type B4ES (Bosch), rotor, distributor cap and condenser every 12 months or 200 hours. Tune Up Kit Number RP2-006 (available from Innovatech). With the H20-II and 2000 models change the plugs, cap, rotor once a year or every 200 hours.

  • Page 24: Lp Gas Equipment Corporation

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Equipment Corporation LP-GAS Main Office 3216 S. Nordic Road Arlington Heights, IL 60005 Telephone: 708-437-2345 Telefax: 708-437-2350 LP GAS EQUIPMENT CORPORATION WARRANTY LP GAS EQUIPMENT CORPORATION WARRANTS ITS PRODUCTS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF NINETY DAYS.
  • Page 25 TERMINATOR® OPERATION AND MAINTENANCE MANUAL RECOMMENDED SAFETY MAINTENANCE PROCEDURE FOR LP GAS FUELED FORKLIFT TRUCKS WARNING: LP GAS is combustible fuel that is heavier than air. Escaping gas may accumulate in low areas. The fuel cylinder should be mounted so that it does not extend outside the truck and should also be properly positioned by using the locating pin or dey way.

  • Page 26: Impco Fuel System Adjustment Instructions

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. IMPCO FUEL SYSTEM ADJUSTMENT INSTRUCTIONS 1. BE SURE THAT WATER HOSES, FUEL HOSES AND WIRES ARE PROPERLY FASTENED IN PLACE. THEY SHOULD BE CLEAR OF EXHAUST SYSTEM AND SHARP OBJECTS. 2. BEGIN TO PRESSURIZE THE FUEL SYSTEM BY OPENING THE FUEL CYLINDER HAND VALVE SLOWLY AND CONTINUE AS FOLLOWS: A.
  • Page 27 TERMINATOR® OPERATION AND MAINTENANCE MANUAL IMPORTANT ! CARBON MONOXIDE – WHAT SERVICE PERSONNEL SHOULD KNOW! OSHA REQUIREMENT THE CO LEVEL SHALL NOT EXCEED 35 PPM MEASURED OVER AN 8-HOUR PERIOD IN THE WORK ENVIRONMENT. HOW DOES PARTS PER MILLION (PPM) RELATE TO PERCENTAGE NUMBERS? ONE MILLION PARTS PER MILLION EQUALS ONE HUNDRED PERCENT OF THE ENGINES EXHAUST GASES.

  • Page 28: Supplementary Instructions For Datsun Forklifts

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. SUPPLEMENTARY INSTRUCTIONS FOR DATSUN FORKLIFTS “IF THE DATSUN MODEL FORKLIFT YOU ARE CONVERTING FROM GAS TO LP DOES HAVE A VACUUM SOLENOID WITH THREE HOSES CONNECTING TO IT AND AN ELECTRONIC PULSER CONNECTED TO THE SOLENOID, THEY BOTH MUST BE REMOVED AND DISCARDED.” THE LONGER OF THE HOSES IS USED BY CONNECTING THE END TO THE DISTRIBUTOR VACUUM ADVANCE AND THE OTHER END TO THE LPG CARBURETOR.
  • Page 29 TERMINATOR® OPERATION AND MAINTENANCE MANUAL may be additional governmental recommendations and safety rules in your locality which must be met in addition to the above, so be aware of these facts. These systems include all safety equipment required for complying with these regulations and additional information will be furnished if it is necessary.
  • Page 30 INNOVATECH PRODUCTS & EQUIPMENT CO., INC. IV. OPERATION Once the engine is running and has warned up to operating temperatures, the idle and power adjustments must be made as the follows: IDLE ADJUSTMENT (Adjustment located on side of carburetor) IN RICH OUT LEAN 1.

  • Page 31: Terminator® Tune-Up Specs/H20 - Ii (Electronic Ignition)

    If problems still persist, the carburetor should be taken apart and cleaned. The venturi plunger should move up and down freely without sticking. Check propane regulator. Innovatech Products & Equipment Co., Inc. 19722 144 AVE. NE WOODINVILLE, WA...

  • Page 32: Trouble Shooting Guide

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Trouble Shooting Guide Condition Probable Cause Corrective Action Cannot crank Discharged Battery Charge Battery or Replace Engine or Loose alternator belt Adjust Slow Cranking Ignition switch replace or repair starter replace or repair charging system test;...

  • Page 33: Blade Selection Guide

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL Blade Selection Guide Part # Blade Description Material TW-1001 4 X 9 X .074 vct,vat, elastomerics, rescrape glue TW-1001-S/N 4 X 9 X .074 W/ NOTCH TW-1001-SSD 4 X 9 X .074 W/ NOTCH SD TW-1005 4 X 9 X .092 vct,vat, elastomerics, rescrape glue, wood,...

  • Page 34: Terminator® Maintenance Schedule

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Terminator® Maintenance Schedule NUMBER SUGGESTED MAINTENANCE ACTUAL MAINTENANCE DATE OF HOURS* PROCEDURES PROCEDURES Change Air Filter Change Air Filter, Grease Fittings Change Air Filter Change Hydraulic Oil Filter Canister and Oil, Check Wheel Hubs...
  • Page 35 TERMINATOR® OPERATION AND MAINTENANCE MANUAL MATERIAL SAFETY DATA SHEET A. PRODUCT IDENTIFICATION AND EMERGENCY INFORMATION PRODUCT NAME: NUTO H 46 PRODUCT CODE: 363012 PRODUCT CATEGORY: Petroleum Lubricating Oil PRODUCT APPEARANCE AND ODOR: clear liquid; yellow color; mild; bland petroleum odor MEDICAL EMERGENCY TELEPHONE NUMBERS: 911 TRANSPORTATION EMERGENCY TELEPHONE NUMBERS: 911 FOR PRODUCT INFORMATION AND TECHNICAL ASSISTANCE CALL: 1-800-443-9966...
  • Page 36 INNOVATECH PRODUCTS & EQUIPMENT CO., INC. EYE CONTACT If splashed into the eyes, flush with clear water for 15 minutes or until irritation subsides. If irritation persists, call a physician. SKIN In case of skin contact, remove any contaminated clothing and wash skin with soap and water. Launder or dry-clean clothing before reuse.
  • Page 37 TERMINATOR® OPERATION AND MAINTENANCE MANUAL Do not attempt to refill or clean containers since residue is difficult to remove. “Empty” drums should be completely drained, properly bunged and promptly returned to a drum reconditioner. All other containers should be disposed of in an environmentally safe manner and in accordance with governmental regulations.
  • Page 38 INNOVATECH PRODUCTS & EQUIPMENT CO., INC. G. REACTIVITY This product is stable and will not react violently with water. Hazardous polymerization will not occur. Avoid contact with strong oxidants such as liquid chlorine, concentrated oxygen, sodium hypochlorite, calcium hypochlorite, etc., as this presents a serious explosion hazard.
  • Page 39 TERMINATOR® OPERATION AND MAINTENANCE MANUAL Keep containers closed when not in use. Do not store near heat, sparks, flame or strong oxidants. In order to prevent fire or explosion hazards, use appropriate equipment/ Information on electrical equipment appropriated for use with this product may be found in the latest edition of the National Electrical Code (NFPA-701).

  • Page 40: Material Safety Data Sheet

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. MATERIAL SAFETY DATA SHEET An explanation of the terms herein may be found in OHSA CFR 1910.1200, available from OSHA regional or area offices. (Essentially similar to U.S. Department of Labor Form OSHA-20 and generally accepted in Canada for information purposes.) A.
  • Page 41 TERMINATOR® OPERATION AND MAINTENANCE MANUAL MEDICAL CONDITIONS AGGRAVATED BY OVEREXPOSURE: A knowledge of the available toxicology information and of the physical and chemical properties of the material suggest that overexposure is unlikely to aggravate existing medical conditions. SIGNIFICANT LABORATORY DATA WITH POSSIBLE RELEVANCE TO HUMAN HEALTH HAZARD EVALUATION: None currently known.

  • Page 42: Propane Safety Precautions

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. of leak or move leaking container to well-ventilated area. Flammable vapors may spread from spill. Before entering area, especially confined areas, check atmosphere with appropriate device. WASTE DISPOSAL METHOD: Prevent waste from contaminating surrounding environment. Keep personnel away. Discard any product, residue, disposable container or liner in an environmentally acceptable manner, in full compliance with Federal, state and local regulations.
  • Page 43 TERMINATOR® OPERATION AND MAINTENANCE MANUAL Liquid petroleum gas (propane) is flammable and potentially explosive. ALWAYS obey proper handling, lighting and ventilating procedures provided by the manufacturer. In addition, obey the safety warnings and procedures below, which are provided to supplement, not replace or substitute for the manufacturer's instructions. WARNING! Wear insulated gloves when you handle propane tanks.
  • Page 44 INNOVATECH PRODUCTS & EQUIPMENT CO., INC. WARRANTY Innovatech warrants to the original buyer for a period of one (1) year or 300 operating hours (whichever comes first) from the date of delivery that Equipment is free from defects in materials and workmanship and that the Equipment conforms to the operating specifications supplied with the Equipment.

  • Page 45: Terminator 2000 Parts Catalog

    TERMINATOR® OPERATION AND MAINTENANCE MANUAL TERMINATOR 2000 PARTS CATALOG...

  • Page 46: Terminator 2000 Parts List

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. Terminator 2000 Parts List T-2000 Hydraulic Assembly Item Part Number Description Notes HYTL-006 Hydraulic Oil Chiller HAT-008 Hose Assy, Valve to Chiller HAT-001 Hose Assy, Chiller to Filter HYUF-014 Hyd. Fitting, 90º, 10-12-C50X-S HY2-008...

  • Page 48: T-2000 Engine Assembly

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. T-2000 Engine Assembly Item Part Number Description Notes MET-014K Nissan H20 Engine FS-0013 Engine Mount HD-011 Bolt, Hex Cap, 3/8-16 x 3-½” MET-006 Air Pump FS-0081 Air Pump Bracket, Upper MET-007 Catalytic Converter MET-055...

  • Page 50: T-2000 Front Console

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. T-2000 Front Console Item Part Number Description Notes MIU-012 Seat FS-0030-01 Seatbelt Bracket, Left MIU-013 Seat Belt Both Sides, Includes Hardware MET-010 Gauge Plate MITL-004 Compression Latch, Knob Includes Attachment ELTL-010 Hour Meter ELT-003...

  • Page 52: T-2000 Wheel Motor Assembly

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. T-2000 Wheel Motor Assembly Item Part Number Description Notes HD-023 Bolt, Hex Cap, ½-13 x 3 Includes Nut and Washer MITE-019 Wheel Hub HYU-030 Pack Nut Tighten to 375 Ft-lb. MI3-002 Rear Wheel HD-065 Nut, ½-20, Nylok...

  • Page 54: T-2000 Top Cover Assembly

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. T-2000 Top Cover Assembly Item Part Number Description Notes MET-008 Top Cover MIU-001 Cover Handle HD-112 Bolt, Flat HD, ¼-20 x ¾”, flat PCTL-002 Fitting, Brass, “T” Includes Nuts and Washers PCTL-001 Bulkhead, Relief Valve PCTL-009 Fitting, Brass 90º...

  • Page 56: T-2000 Door Assembly

    INNOVATECH PRODUCTS & EQUIPMENT CO., INC. T-2000 Door Assembly Item Part Number Description Notes SM-0001 Door, T-2000e, Right P/N SM-0002 (Left) MIU-014 Latch, Paddle, Spring Loaded MIU-007 Lift-off Hinge, Satin, Right MIU-006 (Left Side) HD-102 Screw, 6-32 x ¾, Pan HD Phillips...
  • Page 58 VISIT OUR INFORMATIVE ON-LINE STORE If you visit our home page, you will find information about our tools and machines. www.The-Terminator.com 800.267.3382 425.402.1881 Fax 425.402.8547 sales@the-terminator.com 19722 144th Avenue NE Woodinville, WA 98072, U.S.A.

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