Summary of Contents for LoadLok Frigowall 2D
- Page 1 Frigowall 2D & 3D Mounting Instruction v1.0 Type: Date: 01-06-2017 Version: 1.0 LoadLok International B.V. ® Oudewei 4 4004 LS TIEL Nederland T +31 (0)344-670 960 F +31 (0)344-722 960...
- Page 2 Final 01 June 2017 Eelco Noort Copyright © 2017 by Loadlok International All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission or the publisher, except in the case of brief quotations embodied in critical reviews and certain other non-commercial uses permitted by copyright law.
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Page 3: Table Of Contents
Contents Introduction ........................4 Preface ........................4 Common information ....................4 Notes to the operator ....................4 Reading instructions ....................5 List with abbreviations....................5 Safety ..........................6 Signs on the product ....................6 Signs in the manual ....................6 Mounting the Frigowall track .................. -
Page 4: Introduction
Any change to the product makes the CE marking invalid. Please contact the manufacturer, if a modification of the product is necessary. Loadlok reserves the right, if not being met to the requirements, to withdraw the guarantee of their product partially or entirely. -
Page 5: Reading Instructions
1.4 READING INSTRUCTIONS WARNING: This is a warning of a potentially hazardous situation, resulting in moderate or minor injury and / or property damage if the appropriate instruction is not followed exactly. ATTENTION: This is a reference to useful information for the safe and effective use. -
Page 6: Safety
2 SAFETY 2.1 SIGNS ON THE PRODUCT Type designation sign Common information of the Frigowall Warning sign Do not use the Frigowall as a load securing device! Warning sign The balancer is a spring activated device. 2.2 SIGNS IN THE MANUAL WARNING: This is a warning of a risk of danger, with the possible consequence serious injury or death if the designated instruction is not exactly is... -
Page 7: Mounting The Frigowall Track
3 MOUNTING THE FRIGOWALL TRACK 3.1 PARTS NEEDED 3.1.1 Mandatory parts Article number / Material Measurements Description Frigowall-track 14001332 3062 SS304 3200 Frigowall Track Alternative article numbers with descriptions: 14001345 10009470 3062 PRE GALV 4400 Frigowall Track 3062 SS304 3200 CS Frigowall Track 14001340 14001344 3062 SS304 4400 Frigowall Track... - Page 8 Double roller with 12009514 thread Double roller with thread Notes: The roller guide which moves through the U-profile Locking for Frigowall 12009516 2D and 3D Locking for Frigowall 2D and 3D Notes: page 8 of 42 Date : Jun-2017 Version : 1.0...
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Page 9: Optional Parts
3.1.2 Optional parts Article number / Material Measurements Description Steel stopper right 14003348 side Steel stopper rightside for Bulkheads Notes: Is delivered without fasteners Steel stopper left side 14003346 Steel stopper leftside for Bulkheads Notes: Is delivered without fasteners Roller wheels on a 12009541 short axle Roller wheels... - Page 10 Article number / Material Measurements Description Notes: Floorstopper recessed 11060149 Stainless steel floorstopper Notes: Parking assistant 12009651 Parking assistant Notes: It is advisable to mount 2 parking assistants in the Frigowall for stability of the construction page 10 of 42 Date : Jun-2017 Version : 1.0...
- Page 11 Frigowall 12V Fan Digital with switch. (24V optional) Notes: If the temperature controlled fan is built-in by Loadlok the connecting rod between the balancers will be electrically insulated. Date : Jun-2017 page 11 of 42 Version : 1.0...
- Page 12 Multitemp 25+1 (25 isolators + 1 sliding connector) Notes: If the temperature controlled fan is built in by Loadlok the connecting rod between the balancers will be electrically insulated. page 12 of 42 Date : Jun-2017 Version : 1.0...
- Page 13 Article number / Material Measurements Description Electrical guide track 14001370 Aluminium Captive Track 2997mm 10009933 5002 AL 3000 CS 5.5 FH POWERTRACK Notes: These tracks are used in combination with the power pack. Date : Jun-2017 page 13 of 42 Version : 1.0...
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Page 14: Consumables
3.1.3 Consumables Article number / Material Measurements Description Rubber seal 12009404 Doorseal profile L=2,7m PVC spec Notes: Foot floorstopper 11060150 Stainless steel foot with rubber Notes: Stainless steel bolt 12009264 Stainless steel bolt M10x100 DIN 912 Notes: This bolt is used to mount and to adjust the foot floorstopper. page 14 of 42 Date : Jun-2017 Version : 1.0... -
Page 15: Parts To Be Supplied By Yourself
Max 5 mm diameter N.A. Notes: The length of the rivet is subject to the composition of the insulation wall of the trailer. This article is not in the delivery program of LoadLok. Screw bolt Max 5 mm diameter N.A. -
Page 16: Tools Needed
3.2 TOOLS NEEDED Blind rivet pliers Wrench Spirit level tool Allen key Measuring tape Extended wrench 24mm hex 1/2 inch SAP 20000812 page 16 of 42 Date : Jun-2017 Version : 1.0... - Page 17 Pipe wrench Socket wrench Date : Jun-2017 page 17 of 42 Version : 1.0...
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Page 18: Mounting The Track
3. If the Frigowall-track is to be shortened, please leave enough material length in order to fasten the rubber end-stop with its steel cover plate. ATTENTION: Loadlok advises to use adhesive between the Frigowall track and side walls which is fit for this purpose. page 18 of 42 Date : Jun-2017 Version : 1.0... - Page 19 Insert the guide rails in the outer left or right side of your vehicle. Install the rails vertical (both to the wall and also to the ceiling). Measure the distance from the floor to the Frigowall track on both ends of the track. The difference must be less than 0.5 mm as is shown in illustration.
- Page 20 ATTENTION: Maintain the Frigowall-track on level! The tolerance for smooth running is < 0.5 mm! 8. Use all mounting holes with a rivet or a screw bolt. ATTENTION: When using rivets: Please fasten the Frigowall track to a minimum length of 750 mm with bolts for maintenance purposes of the Frigowall door.
- Page 21 10. Mount the end stops at the bulkhead side (front) of the track. (As is shown on position 11 or 12). Use the drain hole to mount / attach the end stop. LoadLok advises to use a M5 x 30 bolt. Date : Jun-2017 page 21 of 42...
- Page 22 Optional mounting of the steel stopper as shown in the figure. The hole in the Frigowall track must be drilled. In total 3 holes must be drilled! page 22 of 42 Date : Jun-2017 Version : 1.0...
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Page 23: Mounting The U-Profile (2D / 3D)
ATTENTION: Loadlok advises to drill holes in the U-profile every 100 mm. Measure the distance between the Frigowall track and the U- profile in the vehicle, like is shown in the figure. -
Page 24: Installation Of The Frigowall In The Vehicle
5 INSTALLATION OF THE FRIGOWALL IN THE VEHICLE WARNING: Ensure that the vehicle is positioned on a horizontal plane before continuing with the installation! WARNING: Severe injuries are possible due to the falling wall. Use a lashing strap to secure the wall on the forks of the forklift to avoid falling. - Page 25 4. Carefully lift the Frigowall against the opening of the mounted guide rails and insert the wheels of the trolleys into the rail. ATTENTION: The center of gravity of the Frigowall is on the balancing device! ATTENTION: Do not forget to align the middle trolley into the U-rail! 5.
- Page 26 Use the drain hole to mount / attach the end stop. LoadLok advises to use a M5 x 30 bolt. Optional mounting of the steel stopper as shown in the figure. The hole in the Frigowall track must be drilled.
- Page 27 The wall is secured to the balancing device by a transport safety device. Carefully pull the wall a bit down at an angle of 45 ° using a belt. Close the Frigowall a little bit. Remove the transport safety device from each balancer. Please dispose the transport safety device on environmentally responsible...
- Page 28 Carefully pull the wall down at an angle of 45 ° using a belt. When the Frigowall is in an angle within the green area the Frigowall can be moved freely along the Frigowall track. 19. Unlock the floor stopper. 20.
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Page 29: Check The Functionality Of Frigowall
6 CHECK THE FUNCTIONALITY OF FRIGOWALL 6.1 FLOORSTOPPER RECESSED 1. Close the levers. The rubber feet must reach the floor. 2. Open the levers. The rubber feet may not touch the floor. 3. Check if you must apply some force to close the Frigowall. 4. -
Page 30: Adjust Spring Tension
6.2 ADJUST SPRING TENSION 1. Open the Frigowall now to approx. 45°. 2. Push Frigowall up to the roof. 3. If the Frigowall is not resting in a parallel position then: Remove the plastic cap on the back of the balancing device. The bolt which holds the spring is visible. - Page 31 Use an extended tube wrench (24 mm). This tool is available at Loadlok (SAP nr 20000812). WARNING: Do not use an electric or pneumatic tool! 8. Maximum of 10 mm per side. ATTENTION: When the nuts are tightened too far, the mechanism may be damaged! 9.
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Page 32: Check The Break Functionality
6.3 CHECK THE BRAKE FUNCTIONALITY This picture shows the side view of the working area of the Frigowall. The green area in which the Frigowall is unlocked and can be moved freely along the guide rails. The red areas show where the Frigowall is locked. - Page 33 4. If this is not the case bend the break lock until it does! WARNING: Check both sides! WARNING: If the functionality of the breaking locks cannot be assured: • Contact Loadlok immediately! • Do not release the vehicle until fault rectified! Date : Jun-2017 page 33 of 42 Version : 1.0...
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Page 34: Parking Assistant (Optional)
6.4 PARKING ASSISTANT (OPTIONAL) If the Frigowall will be longer stored on the roof, Loadlok offers a parking assistant which is easy to be attached on the balancer. Insert the parking assistant in the predefined hole. Adjust the wheel so that it rests in the Frigowall track as shown in the picture. - Page 35 Tighten the bolts with an M8 Allen key. Date : Jun-2017 page 35 of 42 Version : 1.0...
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Page 36: Connecting The Built-In Fan
6.5 CONNECTING THE BUILT-IN FAN 6.5.1 Without the power supply kit This slider is mounted by LoadLok, if a fan is built in the Frigowall. The power to the fan is to be supplied via the Frigowall track. In this case connect: •... -
Page 37: With The Power Supply Kit
6.5.2 With the power supply kit WARNING: In the case of: • Possibility of short circuit Use the power supply kit! This slider must be mounted on the balancer after the Frigowall door is set in its place according the instructions in paragraph “Mounting the track”. - Page 38 6. Connect the earthing to the right side. 7. Make sure the power supply is secured with a 10A fuse. page 38 of 42 Date : Jun-2017 Version : 1.0...
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Page 39: Double Decking Systems And Frigowall
This is shown in the figure here. The wheels on the balancer are extended as show in this figure. Loadlok builds these type of balancers when ordering the double decking systems. 3. As both pictures are showing the end result, the fitting of the Frigowall track has to be performed as described in the paragraph “Mounting the track”. - Page 40 Drill extra mounting holes in the Frigowall track (red dots), if required. ATTENTION: Loadlok advises to bend the Frigowall track open slightly, for a better guidance of the balancer wheels! Sections are marked with an red circle in the picture above...
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Page 41: Maintenance
7 MAINTENANCE Maintenance table Manifestation of the Possible cause or Solution Performed by failure procedure to detect (unskilled till the failure certified) Leaking cold Icing on the sidewall is Replace seal of Mechanic Rubber seal is not evident the Frigowall in flexible anymore the same way Seal is broken... -
Page 42: Document Information
8 DOCUMENT INFORMATION Principal Contractor Digital file name LoadLok International Foxiz BV Frigowall 2D & 3D Mounting Instruction v1.0 June 2017 Remarks, corrections or suggestions are welcomed by the technical department. page 42 of 42 Date : Jun-2017 Version : 1.0...