__________________________________________________________________User manual Homburg Drain Cleaner type Junior TABLE OF CONTENTS PREFACE INTRODUCTION DECLARATION OF CONFORMITY IDENTIFICATION SAFETY General Before starting work Hitching and unhitching Drive (pto and cardan shafts) Working with the machine Transport (behind the tractor) Transport (not behind the tractor)
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior TABLE OF CONTENTS (continued) OPERATING INSTRUCTIONS 10.1 Daily inspection list 10.2 Cleaning the drainpipes: When and how often? 10.3 Taking into operation 10.3.1 Hitching the machine to the tractor 10.3.2 Matching the cardan shaft and the tractor 10.3.3...
PREFACE (How to use this user manual) We thank you for purchasing the Homburg Drain Cleaner type Junior with which you bought a high-quality machine. To make the most out of that high quality throughout the service life of this machine, it is necessary to accurately follow all instructions in this user manual.
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HOMBURG HOLLAND does not accept any liability for damage resulting from information in the use and maintenance instructions written by the manufacturers of these components. The Homburg Drainage Cleaner type Junior is referred to as "Machine" throughout this user manual. "Feeding in" means: Feeding the flushing hose into the drainpipe.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Contact HOMBURG HOLLAND if you want to know anything about the machine that is not described in this user manual. If you contact us, please make sure you have the following information at hand:...
The guide arm must never be used as a hoist. The machine must not be operated by people younger than 18. The Homburg Drain Cleaner type Junior or some construction designs used in it are patented under the following patent number: 7811818...
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Wir danken Ihnen für den Kauf des HomburgDrainagereinigers vom Typ Junior, mit We thank you for purchasing the Homburg Drain Cleaner type Junior with which you dem Sie eine hochwertige Maschine erworben haben. Um die hohe Qualität während bought a highquality machine. To make the most out of that high quality throughout the der gesamten Lebensdauer der Maschine gewährleisten zu können, ist es erforderlich,...
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior The location of the identification plate (see fig. 13) on the machine is shown in fig. 31B. The following information can be found on the identification plate: Name of the manufacturer ...
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior On receipt of the machine fig. 13 and the information below must completely be entered: Pump Make : Imovilli Type : D135 Serial no. :___________________ Cardan shaft Make : Walterscheid Type : W2100-SD05-660-10100-10100 Serial no.
SAFETY General Homburg Machinehandel b.v. does not accept any liability for damage caused by acts in violation of this user manual. If the machine is used in violation of this user manual, that will automatically void the warranty of the machine and the manufacturer’s product liability.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior DANGER! Failure to observe the following safety instructions may result in bodily injury, disability or death. Before starting work Warnings or safety provisions or guards on the machine must regularly be checked for presence and performance.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Hitching and unhitching The machine must only be hitched to the tractor using the three-point suspension intended for that purpose in accordance with the safety requirements. Utmost care must be taken when hitching or unhitching the machine.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Drive (pto and cardan shafts) Only use the universal cardan shaft that came with the machine or the one prescribed by the manufacturer. The pto or cardan shaft protection must always be mounted and in good condition.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Working with the machine The guide arm must never be used as a hoist. The machine must not be operated by people younger than 18. Always apply the tractor handbrake before working with the machine or leaving the tractor seat.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Emergency: In the event of a runaway tractor diesel engine due to insufficient maintenance of the air filter or the crankcase ventilation system, the machine and the tractor engine may get severely damaged due to a very high rpm. If this happens, the air intake of the tractor engine must be shut off as quickly as possible to stop the engine.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Transport (behind the tractor) If the tractor with the machine has to use public roads, the assembly must satisfy the current traffic regulations and legislation. When the machine is hitched to the tractor, in many cases the original rear lighting of the tractor is obscured. This...
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Be aware of the total transport height (flyovers etc.). Be aware of the total transport weight. Never stand under a lifted machine. Only use the special hoisting eyes when the machine has to be hoisted.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Service,maintenance and repair Maintenance and repairs must only be carried out by trained, appointed and authorised personnel that does not use alcohol, medicines or drugs. Operators are only allowed to carry out the maintenance and repair described in this user manual.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Unhitch the machine from the tractor before welding on the machine. Place suitable supports under the machine when carrying out maintenance with the machine in lifted position. Never unfold the guide arm when the machine is not hitched to the tractor. The machine may topple if you do.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior The machine has a water pump equipped with a pressurised air-filled accumulator. Be very careful when working on this accumulator. Work must only be carried out by specialised personnel with special tools. Make sure the gears of the self-locking hand winch are always coated with grease (see fig.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Hydraulic system Warning: The hydraulic system is pressurised. Hydraulic oil under pressure may cause serious injury when it touches the skin. Directly consult a physician if that happens, because there is a risk of infection.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 5.10 Safety warnings (stickers) fig. 32 + 33: Warnings on the machine must be durable, indelible, and permanently present on the machine throughout the machine's service life. If the warnings have been removed or have become illegible, they must be replaced at once. The meaning of all stickers has been described in the above text.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 5.11 Safety provisions: Stickers (see fig. 32 and 33). Pressure gauge. Indicates the flushing water pump pressure in bar (see fig. 18 and fig. 34 pt. 21). Safety mesh in reel. Prevents limbs from getting caught in the rotating reel (see fig.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Protective cover reel drive. Prevents limbs from getting caught in the drive (see fig. 34 pt. 17). Protective cover drive rubber wheels. Prevents limbs from getting caught in the drive (see fig. 34 pt. 17).
__________________________________________________________________User manual Homburg Drain Cleaner type Junior GENERAL DESCRIPTION OF THE MACHINE Main components The Homburg Drain Cleaner type Junior is a machine for cleaning drainage systems as found in agricultural land using water when they have got clogged up, for instance with clay silt.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Fixing pin small End piece with nozzle Guide basket (option) Flushing hose Roller bend - bottom Roller bend - top Suction hose Overflow hose Support leg Pressure compensation valve Pin top stop guide arm...
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Main components (see fig. 35) front: Flushing water pump Protective cover flushing water pump shaft Suspension point three-point suspension Oil gauge glass/filler cap flushing water pump Cardan shaft support Suspension point three-point suspension...
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Operation The tractor pto drives the diaphragm water pump. Through the suction basket and the suction hose water is sucked in from a ditch or a water tanker. Then the water is sent...
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior The front of the machine is the side facing the tractor. The guide arm can only be unfolded to the right of the machine. That means the drainpipes to be cleaned must always be kept to the right of the tractor and the machine.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior TECHNICAL SPECIFICATIONS Machine Make Homburg Type Junior JU-M135 Length 1.10 m Width 1.85 m (arm in transport position) 5.80 m (arm in operating position with roller bend) Height 2.75 m (arm in transport position and...
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Cardan shaft Make Walterscheid Type W2100-SD05-660-10100-10100 (14kW 19hp) Maximum permissible cardan shaft angle measured from the centre line of the pto 25° Flushing water pump Make Imovilli Pompe Type M135 Drive pto, universal cardan shaft Capacity l/min 5MPa (50 bar) (max.) at 540 rpm.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Permissible operating conditions of the machine Ambient temperature 0 ºC 50 ºC Humidity from 10% to Indoors as well as outdoors environment without dust and/or gas explosion risk. Conversion table SI units ANSI units...
__________________________________________________________________User manual Homburg Drain Cleaner type Junior TRANSPORT (NOT BEHIND THE TRACTOR) The machine always comes completely assembled. That means the machine does not have to be put together after receipt. The machine is fitted with 2 hoisting eyes (see fig.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Hydraulic operating lever feeding in/out flushing hose (see fig. 37 and 38) (3 stops) * Put the lever to the left to feed in the flushing hose. * Put the lever in central position to stop feeding in or out.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Adjusting lever pressure roll flushing hose (see fig. 34 pt. 49) Rotate lever anticlockwise to decrease the pressure on the feeding in/out rolls of the flushing hose. Rotate lever clockwise to increase the pressure on the feeding in/out rolls of the flushing hose.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior This can be used to clean the flushing hose when reeling it in, when the overflow hose is connected to it. Increase the tractor rpm to get a higher bypass flow rate. Fixing pin (see fig. 34 pt. 46 and pt. 33) This can be used to fix the roller bend before the drainpipe outflow when feeding in/out the flushing hose.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior OPERATING INSTRUCTIONS 10.1 Daily inspection list Every day the checklist below must be completed before starting work with the machine. The list is used to check correct and safe operation of the machine. Copy this list so it can be entered every day.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Check: Not OK Water pump: Oil level □ □ Accumulator pressure 7 bar □ □ (check and correct with air compressor and pressure gauge if necessary!) Presence suction basket □ □ Presence float □...
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.2 Cleaning drainpipes: When and how often? When to clean the drainpipes depends on the weather conditions, soil type and soil structure, on the diameter, type and condition of the drainpipe, and on how accurate the pipe lies in the ground.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.3 Taking into operation 10.3.1 Hitching the machine to the tractor Observe all safety instructions as described in the safety chapter of this user manual. If necessary, equip the tractor with sufficient front weights.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.3.2 Matching the cardan shaft and the tractor Lift the machine to minimise the distance between the tractor pto and the water pump shaft. Support the machine in a sensible manner if the machine is not on the ground after carrying out the previous action.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior * rear cardan shaft section; * front protective sleeve section; * rear protective sleeve section. Note! The above values are only examples. Deburr the cut sections and round off sharp edges. Remove the synthetic and steel sawdust and filings.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.4 Working with the machine 10.4.1 Coupling the cardan shaft between the tractor and the machine DANGER! Apply the tractor parking break, switch off the tractor engine and take the tractor ignition key from the lock.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.4.2 Coupling the hydraulic quick-connect couplings to the tractor WARNING! First switch off the hydraulic control valve of the tractor, then move the hydraulic control lever of the machine back and forth a number of times before connecting or disconnecting the hydraulic quick-connect couplings of the machine to/from the tractor.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Connect the hydraulic quick-connect coupling for the return (blue to return) (see fig. 35 pt. 11). Connect the hydraulic quick-connect coupling for the supply (red to supply) (see fig. 35 pt. 11). 10.4.3...
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Take the top guide arm (fig. 34 pt. 25) from the transport clamp and put it on the machine with the suspension pin, as shown in fig. 42B. The suspension pin can be placed at various levels. The level to choose depends on the flushing hose position, it must run as level as possible.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Drive the tractor a little forward or backward or horizontally rotate the guide arm a little if the roller bend cannot be placed in front of the drainpipe. Apply the tractor parking brake.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Close the hydraulic control valve (see fig. 38A) in the left-hand position. Put the right-hand speed control valve (fig. 38C) slowly clockwise (never shut it!) Feed the flushing hose up to 0.5 metres into the drainpipe.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior CAREFUL The water pressure must never exceed 5MPa (50 bar). Set the cardan shaft speed to achieve the smallest possible water flow from the overflow hose. That saves energy. Make sure that the pressure indicated on the pressure gauge (see fig.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Turn the right-hand speed control valve (fig. 38C) slowly clockwise (never shut it!). That controls the feeding-in speed of the flushing hose into the drainpipe. Make sure the drive wheels do not slip on the hose. That could damage the hose.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.4.6 Feeding out the flushing hose from the drainpipe (reeling in) HINT! By manually moving the flushing hose guide (fig. 39A) slowly back and forth during feeding out, the flushing hose can evenly be wound on the reel.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Turn the right-hand speed control valve (fig. 38C) clockwise (never shut it!) until the feeding-out speed of the flushing hose is about 20 metres per minute. Make sure the drive wheels do not slip on the flushing hose. That could damage the flushing hose.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior DANGER! In all other transport situations, particularly when transporting over public roads, the machine must be put completely into transport position. 10.4.7 Preparing the machine for transport on public roads Observe all safety instructions as described in the safety chapter of this user manual and ensure that the flushing hose is fully retracted between the rubber wheels as described above.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Hook the steel cable eye on the steel cable transport hook (fig. 34 pt. 22) and tighten the steel cable using the self-locking winch. Remove the support leg (fig. 34 pt. 41) from the guide arm, and store it in the support leg transport bracket (fig.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.4.8 Unhitching the machine from the tractor Make sure the machine is on a level surface. WARNING! Apply the tractor parking break, switch off the tractor engine and take the tractor ignition key from the lock.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Hang the cardan shaft on its special support (fig. 35 pt. 05) on the machine. Uncouple the top rod of the three-point suspension from the machine (fig. 35 pt. 06). Uncouple the lower lift arms of the three-point suspension (fig. 35 pt. 03 and 12).
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior 10.4.9 Storing the machine Uncouple the central reel coupling (fig. 41A). Remove the nozzle and use pressurised air to purge all water from the flushing hose. Open both valves of the flushing water pump and let the pump run to remove al water.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior MAINTENANCE INSTRUCTIONS 11.1 General Observe all safety instructions as described in the safety chapter of this user manual. To make the most out of this machine's high quality throughout its service life, it is necessary to accurately follow all maintenance instructions below.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior Always observe the safety precautions from suppliers of battery acid, fuels, lubricants, cooling fluid and hydraulic oil. When working with grease, battery acid, fuel, lubricants, cooling fluid and hydraulic oil, make sure these substances do not end up in the environment.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 11.3 Cleaning the machine The machine can be cleaned with a high-pressure sprayer or a steam cleaner with tap water not warmer than 40°C. Do not use detergent, for that will cause the flushing hose drive wheels to slip.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 11.5 Maintenance schedule Part 8 hours or 40 hours 250 hours or Qty per Material / Method daily or weekly monthly machine Water Fill with 1 Grease Mollub-Alloy 777-1 coupling grease Reel bearing Fill with...
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Part 8 hours 40 hours 250 hours or Qty per Material / Method or daily or weekly monthly machine Dust covers Check 2 Check presence and quick-connect condition coupling Hydr. System Check 1 Check for leakage...
__________________________________________________________________User manual Homburg Drain Cleaner type Junior 11.6 Technical support If you want to know what your nearest address is for minor and major maintenance and repairs, ordering parts and getting technical advice, you can ask the manufacturer for the telephone number of the current importer in your country. Then this importer can refer you to the dealer or service provider nearest to you.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior TROUBLESHOOTING TABLE Operators are only allowed to carry out the maintenance and repairs described in this user manual. Other malfunctions must be solved by specialised personnel. Maintenance and repair must only be carried out by trained and appointed personnel that does not use alcohol, medicines or drugs.
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Close the hydraulic control valve (see fig. 38A) in its central position. Carefully take the tension (open) off the hook clamp (fig. 05A) of the water pressure controller. Switch off the cardan shaft (tractor).
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__________________________________________________________________User manual Homburg Drain Cleaner type Junior Check the diaphragms Replace the defective diaphragm Important: Be sure there is no air left in the cylinder head after changing the diaphragms. The air can be removed by tilting the pump forward and simultaneously rotating the shaft.
__________________________________________________________________User manual Homburg Drain Cleaner type Junior DISPOSING OF THE MACHINE When the machine has reached the end of its technical service life and has to be disposed of, the following should be observed in connection with environment and safety:...
__________________________________________________________________User manual Homburg Drain Cleaner type Junior LIST OF ILLUSTRATIONS Water diagram Water pressure controller Sticker "Read the user manual first" Sticker "Hoisting point" Sticker "Accumulator present" Sticker "Danger of getting caught" Sticker "No welding on the machine" Sticker "Forklift lift point"...
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978443 978439 978446 1 31 42 1 341 0 1 341 1 1 341 2 978436 1 341 3 1 341 4 TAN D W IELEN H AN D LIER M O ETEN S TEED S Z IJ N IN G EVET BLAD 00 Junior (APR IL2001 )
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