SealMaster SP 300 Owner's Manual
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SealMaster SP 300 Owner's Manual

Squeegee & dual spray/squeegee
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  • Page 2 SP300 SQUEEGEE AND DUAL/SPRAY SQUEEGEE Owner’s Manual Version 2.0 Issue Date: April 2020 Effective Date: January 2019 Version Date Changes Approval Original Issue 4/20 New Format and Updates S:\Engineering\13-Operator Manuals\Current\SQUEEGEE_300_V2.0_APR2020.docx...

  • Page 3: Table Of Contents

    Table of Contents CORRESPONDENCE ..............................3 SealMaster® LIMITED WARRANTY ......................... 4 INTRODUCTION ..............................5 SELF-PROPELLED SQUEEGEE AND DUAL / SPRAY SQUEEGEE MACHINE ..............5 SAFETY PRECAUTIONS AND CAUTIONS ........................6 PRECAUTIONS................................6 CAUTIONS .................................. 6 CHECK IT OUT ................................7 KNOW YOUR MACHINE .............................
  • Page 4 PLANETARY GEAR HUB ............................26 OPERATION INSTRUCTION SP300 DUAL/SPRAY ....................27 BEFORE STARTING ENGINE ............................. 27 TO START ENGINE ..............................27 TO OPERATE MACHINE ............................27 FILLING MATERIAL TANK ............................29 OPERATING WATER FOG NOZZLE ........................... 30 SQUEEGEE APPLICATION OF SEALER ........................30 MACHINE PARTS LIST SP300 DUAL/SPRAY ......................

  • Page 6: Sealmaster® Limited Warranty

    (30) days from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the defective part or parts.

  • Page 7: Introduction

    SealMaster offers both self-propelled ride on squeegee machines and self- propelled ride on the dual squeegee and spray seal coating equipment. SealMaster self-propelled seal coating machines are designed to mix and apply pavement sealers with or without sand. SealMaster self-propelled seal coating machines have set the seal coating equipment industry standards for quality, performance, and durability for over 40 years.

  • Page 8: Safety Precautions And Cautions

    SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS  Always wear eye and ear protection, and gloves.  Be aware of all CAUTION - WARNING - DANGER signs on the unit.  Read all Owners Manuals that come with this unit.  Daily check the Engine oil levels. ...

  • Page 9: Check It Out

    SAFETY PRECAUTIONS AND CAUTIONS CHECK IT OUT Know what protective devices your machine is equipped with and see that each item is securely in place and operating condition. For example: 1. Warning Decals 2. Guards 3. Material hose connections and protective sleeve 4.

  • Page 10: Dress For Safety

    SAFETY PRECAUTIONS AND CAUTIONS DRESS FOR SAFETY When operating your Squeegee equipment always wear the following: 1. Long pants 2. Long-sleeved shirt 3. Eye protection 4. Work shoes WARNING: MOVING PARTS  Keep hands, feet, hair, and clothing away from all moving parts. ...

  • Page 11: Walk Around Inspection

    SAFETY PRECAUTIONS AND CAUTIONS WALK AROUND INSPECTION Before each day, walk around the machine and inspect for leaks, loose or missing parts, damaged parts, or parts out of adjustment. Perform all recommended daily maintenance. TRAFFIC CONTROL Proper traffic control is your responsibility. Never place a Pavement sealer in an uncontrolled area.

  • Page 12: Operation Instruction Squeegee Sp300

    OPERATION INSTRUCTION SQUEEGEE SP300 BEFORE STARTING ENGINE: 1. Follow the maintenance procedures listed in the engine manual. 2. Check the gas supply. 3. Make sure the control lever #42, located at the left of the steering wheel, is in the neutral position. Along with the 3 levers #H10 #H14 #H15 to the right of the steering wheel.

  • Page 13: Filling Material Tank

    SQUEEGEE SP300 WATER TOGGLE H-10 AGITATOR H-14 REAR ASSEMBLY SWITCH CONTROL VALVE UP AND DOWN CONTROL LEVER H-15 REAR ASSEMBLY LEFT AND RIGHT THROTTLE CHOKE IGNITION SWITCH FILLING MATERIAL TANK: 9. When cutting material in the machine, always place sealer in the tank before adding water.

  • Page 14: Operating Water Fog Nozzle

    SQUEEGEE SP300 OPERATING WATER FOG NOZZLE: During very hot weather, better adhesion of sealer to blacktop can be obtained by the use of the water fog. Water spray will cool down the asphalt and help mix any dust missed during the cleaning operation. The water tank fill is located under the left sidestep.

  • Page 15: Machine Parts List Squeegee Sp300

    MACHINE PARTS LIST SQUEEGEE SP300 HONDA ENGINE T-HANDLE LATCH STEERING MOTOR HYDRAULIC COOLER SPRAY TIP GAS CAP STEERING SHAFT COUPLER BEARING – CONE GAS TANK BEARING - OUTER RACE PLUG SHAFT STEERING FORK WELD. WATER TANK FLANGE BEARING AXLE RIM – (ONLY) WATER PUMP-ELECTRIC FRONT AXLE WELD.
  • Page 16 SQUEEGEE SP300 APPLIES TO: SQUEEGEE SP 300 WATER TOGGLE AGITATOR REAR ASSEMBLY SWITCH CONTROL VALVE UP AND DOWN PANEL FUSE HOLDER FUSE 25 AMP REAR ASSEMBLY LEFT AND RIGHT STEERING COLUMN CONTROL STEERING CONTROL-HYD. LEVER STEERING WHEEL THROTTLE CHOKE IGNITION SWITCH...
  • Page 17 SQUEEGEE SP300 APPLIES TO: SQUEEGEE SP 300 SEAT COUPLING BEARING PLATE FLANGE BEARING-AGITATOR AGITATION MOTOR YOKE CYLINDER LINKAGE 3” BUTTERFLY VALVE FOOT PEDAL ASSEMBLY PARTS LIST ITEM # PART# QTY. DESCRIPTION P498A004 1” TO 1-1/4” KEYED SOLID COUPLING P602A003 SEAT...
  • Page 18 SQUEEGEE SP300 APPLIES TO: SQUEEGEE SP 300 PUMP MOUNT OIL FILTER & FILTER HEAD-SMALL BRACKET FLOW DIVIDER JAW COUPLER SPLINED FILTER INSERT TRANSMISSION JAW COUPLER ACCESS COVER OIL FILTER & FILTER HEAD-LARGE TRANSMISSION FILTER CAP PUMP-HYD. FILTER IN LINE FUEL...
  • Page 19 SQUEEGEE SP300 CYLINDER APPLIES TO: SQUEEGEE SP 300 SWIVEL FRAME ASSEMBLY BACKING STRIP NEOPRENE 74” BACKING STRIP BACKING STRIP BOTTOM FRAME ASSEMBLY NEOPRENE 94” NEOPRENE 94” BOX FRAME ASSEMBLY & DRAG BOX ASSEMBLY REAR END COMPLETE ASSEMBLY PARTS LIST ITEM # PART# QTY.
  • Page 20 SQUEEGEE SP300 TIRE-TUBE ASSEMBLY SPLIT RIM APPLIES TO: SQUEEGEE SP 300 NORD LOCK-WASHER S.H.C.S. M14-1.5 X 50 NORD LOCK-WASHER, STUD & M14-1.5 FLANGE NUT WHEEL DRIVE LUG NUT & LOCK-WASHER & S.H.C.S. 1/2-20 X 1” MOTOR – HYD. RIGHT MOTOR – HYD. LEFT...

  • Page 21: Machine Maintenance

    SQUEEGEE & DUAL/SPRAY SQUEEGEE APPLIES TO: SP 300 AND SP 300 DUAL MACHINE MAINTENANCE MAINTENANCE SCHEDULE Follow maintenance procedures listed on the engine manual. MAINTAIN WEEK MONTH MONTHS YEAR YEARS CHECK ENGINE OIL LEVELS CHECK HYDRAULIC OIL LEVELS CHECK GASOLINE FUEL LEVELS...

  • Page 22: Troubleshooting Guide

    SQUEEGEE & DUAL/SPRAY SQUEEGEE APPLIES TO: SP 300 AND SP 300 DUAL TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS ENGINE OIL SPECIFICATIONS / REFER TO OWNER’S MANUAL ISSUES OPERATING INSTRUCTIONS / REFER TO OWNER’S MANUAL SPARK PLUG WET / DRY OR REPLACE...

  • Page 23: Tank Capacity Chart

    TANK CAPACITY CHART GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK MATERIAL DEPTH AND GALLON VOLUME MATERIAL MATERIAL DEPTH GALLONS DEPTH GALLONS 41"x54" 41"x54" INCHES GALLONS INCHES GALLONS...

  • Page 24: Kubota Gas Engine Parts List

    SQUEEGEE DUAL/SPRAY SQUEEGEE APPLIES TO: SP 300 DUAL KUBOTA GAS ENGINE PARTS LIST PARTS LIST FOR 1605 GAS ENGINE ITEM # PART# QTY. DESCRIPTION P458A082 KUBOTA WG1605-G-E3 GAS ENGINE P458G028 RADIATOR #39000089 P458B032 FILTER-OIL # HH160-3209-3 P458G001 FILTER-AIR OUTER #2-E1...

  • Page 25: Wiring Chart Sp300

    SQUEEGEE SP300 WIRING CHART SP300 WIRING FOR RECTIFIER-ENGINE-IGNITION-HYD. COOLER-FAN RELAY BROWN-AUXILIARY, BLUE TO RED-MAIN POWER FAN RELAY & 30 AMP FUSE RED FROM HOUR METER & YELLOW-IGNITION WATER PUMP OPTION GREEN-GROUND & BLACK-STOP BLACK FROM HOUR METER White/Blue on Rectifier N/A Grey/Grey on Rectifier to Grey/Grey on...

  • Page 26: Wiring Chart Sp300 Dual

    SQUEEGEE SP300 DUAL WIRING CHART SP300 DUAL WIRING FOR ENGINE-IGNITION-HYD. COOLER-FAN RELAY & WATER FAN RELAY SWITCH Red from 20 amp fuse at battery-87 HYDRAULIC OIL COOLER FAN MOTOR Red to red on fan motor-86 Red to relay red Black to black on fan motor-85 Black-butt connect then to black on relay-then to ground Blue -30...

  • Page 27: Hydraulic Flow Chart

    HYDRAULIC FLOW CHART...

  • Page 28: Planetary Gear Hub

    SQUEEGEE SP300 & DUAL/SPRAY SQUEEGEE APPLIES TO: SP 300 & SP 300 DUAL PLANETARY GEAR HUB HUB MAINTENANCE...

  • Page 29: Operation Instruction Sp300 Dual/Spray

    OPERATION INSTRUCTION SP300 DUAL/SPRAY BEFORE STARTING ENGINE: Follow the maintenance procedures listed in the engine manual. Check the gas supply. Make sure the control lever #1, located at the left of the steering wheel, is in the neutral position. Along with the 3 levers #7 #8 #9 to the right of the steering wheel.
  • Page 30 SQUEEGEE SP300 DUAL/SPRAY IGNITION KEY OFF – RUN - CRANK CONTROL PANEL ENGINE DISPLAY CONTROL LEVER & CABLE CONTROL LEVER & CABLE NEUTRAL POSITION...

  • Page 31: Filling Material Tank

    SQUEEGEE SP300 DUAL/SPRAY CONTROL PANEL AGITATOR REAR ASSEMBLY UP REAR ASSEMBLY ENGINE DISPLAY CONTROL VALVE AND DOWN LEFT AND RIGHT CONTROL LEVER & CABLE WATER TOGGLE SWITCH PANEL FUSE HOLDER & FUSE 25 AMP FILLING MATERIAL TANK: When cutting material in the machine, always place sealer in the tank before adding water.

  • Page 32: Operating Water Fog Nozzle

    SQUEEGEE SP300 DUAL/SPRAY OPERATING WATER FOG NOZZLE: During very hot weather, better adhesion of sealer to blacktop can be obtained by the use of the water fog. Water spray will cool down the asphalt and help mix any dust missed during the cleaning operation.

  • Page 33: Machine Parts List Sp300 Dual/Spray

    MACHINE PARTS LIST SP300 DUAL/SPRAY KUBOTA ENGINE T-HANDLE LATCH STEERING MOTOR & STEERING SHAFT COUPLER HYDRAULIC COOLER SPRAY TIP GAS CAP TANK BEARING – CONE BEARING OUTER RACE SHAFT & STEERING FORK PLUG FLANGE BEARING AXLE FRONT AXLE WELD & HUB BOLT 1/2-20 PARTS LIST TIRE &...
  • Page 34 SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL/SPRAY CONTROL PANEL AGITATOR REAR ASSEMBLY UP REAR ASSEMBLY ENGINE DISPLAY CONTROL VALVE AND DOWN LEFT AND RIGHT CONTROL LEVER & CABLE SPRAY WAND ASSEMBLY SPRAY TIP MANIFOLD 3/4 BALL VALVE FLOW CONTROL 3/4”...
  • Page 35 SQUEEGEE SP300 DUAL/SPRAY SEAT SURGE TANK APPLIES TO: SP 300 DUAL/SPRAY LINKAGE CYLINDER YOKE AGITATION MOTOR FOOT PEDAL ASSEMBLY STRAINER BASKET COMPLETE ASSEMBLY 3” BUTTERFLY VALVE STRAINER BASKET BEARING PLATE & COUPLING LID GASKET PARTS LIST FLANGE BEARING-AGITATOR ASSEMBLY ITEM # PART# QTY.
  • Page 36 SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL/SPRAY BALL VALVE 2” BALL VALVE 2” BALL VALVE 2” BALL VALVE 3/4” BALL VALVE 2” BALL VALVE 2” BALL VALVE 3/4” CHECK VALVE 3/4” PARTS LIST ITEM # PART# QTY. DESCRIPTION P397A002 2”...
  • Page 37 SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL/SPRAY FILTER TRANSMISSION OIL FILTER & FILTER HEAD-LARGE OIL FILTER & TRANSMISSION FILTER HEAD-SMALL PUMP-HYD. FILTER IN LINE FUEL CLEANOUT COVER BAFFLE MOUNT PARTS LIST DIP STICK FILTER CAP ITEM # PART# QTY.
  • Page 38 SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL/SPRAY SPRAY TIP 80/70 1/2" BALL VALVE SPRAY-BAR ASSEMBLY CYLINDER SWIVEL FRAME ASSEMBLY BACKING STRIP NEOPRENE 74” BACKING STRIP BACKING STRIP NEOPRENE 94” BOTTOM FRAME ASSEMBLY BOX FRAME ASSEMBLY DRAG BOX ASSEMBLY NEOPRENE 94”...
  • Page 39 SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL/SPRAY NORD LOCK-WASHER STUD- M14 X1.5 NORD LOCK-WASHER & M14-1.5 FLANGE NUT S.H.C.S. M14-1.5 X 50 LUG NUT & LOCK-WASHER & S.H.C.S. 1/2-20 X 1” WHEEL DRIVE HUB & TIRE & WHEEL ASSEMBLY MOTOR –...

  • Page 40: Sandpumper Ii

    SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL/SPRAY SAND PUMPER II PUMP TOGGLE SWITCH COMPLETE ASSEMBLY PUMP SPEED CONTROL PUMP PRESSURE CONTROL PUMP PRESSURE GAUGE SAND PUMPER II CYLINDER ASSEMBLY CARTRIDGE VALVE SOLENOID 12V COIL PARTS LIST ITEM # PART# QTY.
  • Page 41 SQUEEGEE SP300 DUAL/SPRAY SANDPUMPER II SANDPUMPER II...

  • Page 42: Parts List

    SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL PARTS LIST ITEM # PART# QTY. DESCRIPTION P966A078 SWITCH MOUNT COVER P966A079 MOUNTING PLATE - SWITCH P442A003 SNAP SWITCH P966A080 LEVER P966A081 SHIFTING ARM P966A082 CHAMBER DIAPHRAGM P966A083 GASKET - CHAMBER DIAPHRAGM...
  • Page 43 SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL PARTS LIST ITEM # PART# QTY. DESCRIPTION P1033A001 SET COLLAR 3/8” P1015A010 SET SCREW 1/4”-20 X 1/2” P1015A004 SET SCREW 1/4”-20 X 1/4” P966A095 COVER PLATE BRACKET P966A091 FOOT MOUNT P1010A001 REDUCER BUSHING 3/8” TO 1/4"...

  • Page 44: Operation Instruction Sandpumper Ii

    OPERATION INSTRUCTION SANDPUMPER II GENERAL OPERATION & SERVICE INSTRUCTIONS - REPAIR: 1. The SandPumper II diaphragms are operated internally on a double rod cylinder shaft. A stroke directional limit switch is mounted between diaphragms and sends a signal to the solenoid-operated manifold to indicate the end of stroke and the beginning of a reverse stroke.

  • Page 45: Troubleshooting Guide

    OPERATION INSTRUCTION SANDPUMPER II TROUBLESHOOTING GUIDE POSSIBLE CAUSES/SOLUTIONS PROBLEM BASKET STRAINER AND/OR LINES CLOGGED / CLEAN STRAINER AND/OR LINES TOGGLE SWITCH HAS NO POWER / CHECK FUSE OR WIRING SOLENOID COIL HAS NO POWER / CHECK ALL SWITCHES FOR OPEN CIRCUIT SOLENOID COIL HAS POWER WIL NOT ACTIVATE / REPLACE SOLENOID COIL PUMP STOP COLLARS HAVE MOVED/ REPOSITION COLLARS OVER MARKS-RETIGHTEN...

  • Page 46: Disassembly-Assembly Diaphragms Sandpumper Ii

    DISASSEMBLY-ASSEMBLY DIAPHRAGMS SANDPUMPER II 1. CHANGING THE DIAPHRAGMS: a. Measure the gap between flanges. b. Remove the cover from the top of the pump. c. Start engine-turn on toggle switch-open the pump speed control-let the actuator rod shift fully to the side of the pump you will be servicing first-close the pump speed control shut off the toggle switch and the engine.

  • Page 47: 2. Changing The Diaphragms: - Actuator Rod

    plate and slide it onto the bolt coming through the diaphragm, mating the groove to the diaphragm bead. Thread the bolt into the cylinder rod, when snug you can adjust all the diaphragm beads to fit the grooves in the support plates and other flanges.

  • Page 48: Check Ball Assembly Sandpumper Ii

    CHECK BALL ASSEMBLY SANDPUMPER II 1. SERVICING THE CHECK BALLS: a. Loosen the hose clamp on the bypass hose. b. Where the plumbing connects to the pump is a flange and gasket #109 with 2 bolts-remove these and lift the discharge piping out of your way.

  • Page 49: Operation Instruction Sandpumper Ii

    OPERATION INSTRUCTION SANDPUMPER II FILLING THE TANK FROM ANOTHER CONTAINER: 1. Follow the maintenance procedures listed in the engine manual. 2. Connect a suction hose to pump in valve #59 and your drum or tank. Open the valve. 3. Open recirculation valve #54. 4.

  • Page 50: Application - Spray Wand

    SQUEEGEE SP300 DUAL/SPRAY APPLICATION – SPRAY WAND: 1. Start with thoroughly mixed material. 2. Remove the basket strainer lid #46 and check the strainer basket #44, clean if needed. 3. Open main feed valve #57. Turn on pump toggle switch #48. Open the pump speed control valve #53 about three turns.

  • Page 51: Application - Spray Bar

    SQUEEGEE SP300 DUAL/SPRAY APPLICATION – SPRAY BAR: 1. Perform steps 1-4 from above. 2. Open all 1/2” ball valves #42 on the spray bar #41. 3. Start the machine in motion and slowly open spray bar valve #49. Completely open the valve as you increase your forward motion speed. You may need to increase the pump speed control valve #53 and pressure control knob #52.
  • Page 52 SQUEEGEE SP300 DUAL/SPRAY RECIRCULATION VALVE 2” SPRAY BAR PUMP OUT VALVE 2” VALVE 2” WAND HOSE VALVE 3/4” MAIN FEED VALVE 2” PUMP IN VALVE 2” BASKET STRAINER ASSEMBLY LID GASKET STRAINER BASKET CHECK VALVE WATER FLUSH VALVE 3/4” 3/4”...
  • Page 53 SQUEEGEE SP300 DUAL/SPRAY PUMP TOGGLE SWITCH SANDPUMPER II PUMP PRESSURE GAUGE COMPLETE ASSEMBLY PUMP SPEED CONTROL PUMP PRESSURE CONTROL AGITATOR CONTROL VALVE SPEED CONTROL 1/2" BALL VALVE SPRAY-BAR ASSEMBLY AGITATION MOTOR WITH SPEED CONTROL...

  • Page 54: Hydraulic Spray Bar Optional

    SQUEEGEE SP300 DUAL/SPRAY APPLIES TO: SP 300 DUAL HYDRAULIC SPRAY BAR OPTIONAL HYDRAULIC CYLINDER ASSEMBLY CARTRIDGE VALVE SOLENOID 12V COIL CYLINDER CUSTOM CUT 3/4" BALL VALVE VALVE HANDLE SPRAY BAR ASSEMBLY COMPLETE SPRAY TIP 80/70 SPRAY BAR TOGGLE SWITCH FUSE HOLDER...

  • Page 55: How To Winterize Your Equipment

    SQUEEGEE SP300 & SP300 DUAL/SPRAY APPLIES TO: SP 300 AND SP 300 DUAL HOW TO WINTERIZE YOUR EQUIPMENT 1. If the machine has been in use, add water to the tank and let it agitate at a high speed for 30 minutes. Pump this water through the spray wand.

  • Page 56: Recommended Spare Parts List

    SQUEEGEE SP300 & DUAL MACHINES RECOMMENDED SPARE PARTS LIST LIST FOR: GAS ENGINES PART# QTY. DESCRIPTION P458B203 FILTER – GAS IN LINE FUEL P908A003 FILTER – OIL RETURN LINE P908A007 FILTER – TRANSMISSION FLUID P908A005 FILTER – OIL SUCTION LINE P458B032 FILTER –...

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