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BendPak PL-6000 Installation And Operation Manual

Parking lift with deck
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INSTALLATION AND OPERATION MANUAL
PARKING LIFT
WITH DECK
Models:
PL-6000
PL-6000X
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier. Consequently,
claims for the material damaged in shipment must be made
by the purchaser against the transportation company at the
time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased by proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading this
manual and the important safety instructions shown inside.
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual .
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
REV A 10-30-09
p/n#5900149
1645 Lemonwood Dr.
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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  • Page 1 OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. REV A 10-30-09 p/n#5900149 INSTALLATION AND OPERATION MANUAL PARKING LIFT WITH DECK Models: PL-6000 PL-6000X Keep this operation manual near the machine at all times. Make sure that ALL USERS read this manual . SHIPPING DAMAGE CLAIMS BE SAFE Your new lift was designed and built with safety in mind.

  • Page 2: Warranty / Serial Number Information

    BendPak Inc. shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for the first 12 months only on parts returned as previously described.

  • Page 3: Definitions Of Hazard Levels

    Our willingness to product or property damage. assist in helping you process your claim does not make BendPak responsible for collection of claims or replacement of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ............. . . 2 Definitions of Hazard Levels .
  • Page 5 I understand that Bendpak lifts are designed to be Eye protection is essential during installation and installed in indoor locations only. Failure to follow operation activities.

  • Page 6: Introduction

    INTRODUCTION Carefully remove crating packing 2. Check the voltage, phase and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material items become loose Wiring should be performed by a certified electrician only. fall causing personal...

  • Page 7: Tools Required

    CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS 4. OPERATING TEMPERATURE. Operate lift only between temperatures of 41° -104° F. PL-6000 4” Min. Thickness / 3,000 PSI PL-6000X 4” Min. Thickness / 3,000 PSI 5. Lift is designed for INDOOR INSTALLATION ONLY.

  • Page 9: Step 3 / Assembling The Lift Column

    STEP 3 5. Install the Column Safety Lock at the REAR of the Lift Column. The Safety Lock MUST move freely. Lubricate (Assembling The Lift Column) with light oil. (See Fig. 3.3) 1. Lay the Main Column near the selected location, with Fig.

  • Page 10: Step 4 / Anchoring The Lift Column

    STEP 4 3. Assemble the washers and nuts on the anchors then tap into each hole with a hammer until the washer rests (Anchoring The Lift Column) against the tube. Be sure that if shimming is required, enough threads are left exposed. (See Fig. 4.4) IMPORTANT NOTE A level floor is suggested for proper installation.

  • Page 11: Step 5 / Installing The Out Rigger Tubes

    STEP 5 2. Secure Outer Runway to the Out Rigger Tubes using the 12mm x 1.75 x 130mm hex bolts, nuts and washers. (Installing The Out Rigger Tubes) (See Fig. 6.2) 1. Install the two Out Rigger Tubes by inserting the ends Fig.

  • Page 12: Step 8 / Installing The Power Unit Stand

    STEP 9 3. Bolt on the Rear Approach Ramp Rail as shown below. (See Fig. 7.3) (Hydraulic Hose Routing) 1. Route the Hydraulic Hose (Straight End) through the Ground Plate and through the Rear Leg. Route the Hydraulic Hose through the rear of the Column, through the hose clips. (See Fig.

  • Page 13: Step 10 / Mounting Power Unit

    STEP 10 STEP 11 (Mounting Power Unit) (Installing The Safety Release Cable) 1. Bolt the Power Unit to the Power Unit Stand, placing 1. Route the Safety Cable up through the Cable Guide and the Vibration Dampener between the Power Unit and the bolt to the Safety Handle.

  • Page 14: Step 12 / Installing The Safety And Hose Covers

    STEP 12 4. Route the Safety Cable Assembly through the Cable Guide. Bolt the Eyelet end though the Hole in the Safety (Installing Safety and Hose Covers) and tighten. (See Fig. 11.4) 1. After the lift has been checked for proper operation, install Fig.

  • Page 15: Step 13 / Power Unit Hook Up

    STEP 13 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for (Power-Unit Hook Up) proper power supply and wire size. 2. The power console comes available in either 110 volt or 220 volt operation.

  • Page 16: Step 14 / Lift Start Up / Final Adjustments

    STEP 14 (Lift Start Up) VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension components us on this lift are CAUTION! intended to raise and lower lift only and During the START-UP procedure, observe all are not meant to be load holding devices.

  • Page 17: Step Operation/ Maintenance

    TO RAISE LIFT Read operating and Safety manuals before using lift. Always lift a vehicle according to the manufactures recommended lifting points. Position vehicle between columns. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads. Raise the vehicle by depressing button until the vehicle just lifts off the ground.
  • Page 18 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
  • Page 19 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.
  • Page 20 REQUIRED MONTHLY MAINTENANCE 1. Check all bolts and pins to insure proper mounting. 2. Visually inspect all safeties for proper operation. Lubricate all rollers with 90 wt. gear oil or equivalent. Lubricate all pivot pins with grease. 5. Inspect all anchor bolts and retighten if necessary. 6.

  • Page 23: Troubleshooting Guide

    LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 24 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor name tag.
  • Page 25 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 26 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level ........The oil level should be up to the bleed screw in the reservoir with the lift all the way down.

  • Page 27: Maintenance Notes

    MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 28 MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 36 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com p/n#5900149...

This manual is also suitable for:

Pl-6000x

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