Woodstock Shop Fox W1805 Owner's Manual
  1. Manuals
  2. Brands
  3. Woodstock Manuals
  4. Tools
  5. Shop Fox W1805
  6. Owner's manual

Woodstock Shop Fox W1805 Owner's Manual

16 1/2" dovetail machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MODEL W1805
16
⁄
" DOVETAIL MACHINE
1
2
OWNER'S MANUAL
(FOR MODELS MANUFACTURED 7/15)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JULY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2020 (JL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
#9341TR

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Shop Fox W1805 and is the answer not in the manual?

Questions and answers

Related Manuals for Woodstock Shop Fox W1805

Summary of Contents for Woodstock Shop Fox W1805

  • Page 1 (FOR MODELS MANUFACTURED 7/15) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © JULY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2020 (JL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 MAINTENANCE........30 Woodstock Technical Support ....2 Schedule ......... 30 Machine Specifications ......3 Cleaning ......... 30 Controls & Features ......5 Lubrication ........30 SAFETY..........6 SERVICE..........31 Standard Machinery Safety Instructions ..6 General .......... 31 Additional Safety for Dovetail Machines..8 Cutter Replacement ......

  • Page 4: Introduction

    Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

  • Page 5: Machine Specifications

    Model W1805 (For Machines Mfd. Since 7/15) MACHINE SPECIFICATIONS Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz MODEL W1805 16" PNEUMATIC CLAMPING DOVETAIL MACHINE Motor Type ..................TEFC Capacitor Start Induction Horsepower ......................... 1 HP Voltage .......................110V/220V Prewired ........................
  • Page 6 Model W1805 (For Machines Mfd. Since 7/15) Shipping Dimensions Shipping Crate Size ..................42" W x 30" L x 64" H Shipping Weight ......................539 Lbs. Electrical Switch ......................Magnetic Switch Cord Length ......................... 9 ft. Cord Gauge ......................14 gauge Recommended Circuit Size at 220V .................

  • Page 7: Controls & Features

    Model W1805 (For Machines Mfd. Since 7/15) Controls.&.Features Lifting Eye Bolt Vertical Fence Vertical Clamps Lifting Eye Bolt Clamp Activation Handles Magnetic Switch Template Bar Headstock Indicator Plate Horizontal Horizontal Clamps Fence Clamp Activation Handles Headstock Air Supply Unit 4" Dust Port...

  • Page 8: Safety

    Model W1805 (For Machines Mfd. Since 7/15) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator! Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.
  • Page 9 INTENDED.USAGE..Only use machine for its keep machine in good working condition. A intended purpose—never make modifications machine that is improperly maintained could without prior approval from Woodstock malfunction, leading to serious personal injury International. Modifying machine or using or death.

  • Page 10: Additional Safety For Dovetail Machines

    Model W1805 (For Machines Mfd. Since 7/15) Additional.Safety.for.Dovetail.Machines READ.and.understand.this. USE.this.and.other.machinery.with.caution. entire. instruction. manual. and. respect.. Always. consider. safety. first,. before.using.this.machine.. as. it. applies. to. your. individual. working. Serious. personal. injury. conditions..No.list.of.safety.guidelines.can. may. occur. if. safety. and. be. complete—every. shop. environment. is. operational.information.is.

  • Page 11: Electrical

    Model W1805 (For Machines Mfd. Since 7/15) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The machine must be properly set up adequate power supply circuit is available.

  • Page 12: Grounding Requirements

    Model W1805 (For Machines Mfd. Since 7/15) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in The machine must be properly set up order to reduce the risk of electric shock.

  • Page 13: Setup

    Model W1805 (For Machines Mfd. Since 7/15) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory The following is a description of the main components shipped with the Model W1805.

  • Page 14: Machine Placement

    Model W1805 (For Machines Mfd. Since 7/15) Machine.Placement Cleaning.Machine The unpainted surfaces of your machine are •. Floor.Load: This machine distributes a heavy load in a small footprint. Some coated with a heavy-duty rust preventative that residential floors may require additional prevents corrosion during shipment and storage.

  • Page 15: Lifting & Moving

    Model W1805 (For Machines Mfd. Since 7/15) Lifting.&.Moving The Model W1805 is designed to be lifted from two eye bolts mounted near the top of the machine, on both sides, using a forklift with lifting straps. The lifting straps can be connected to the eye bolts with metal shackles. To.lift.the.Model.W1805.with.a.forklift,.do.these.steps: 1..

  • Page 16: Mounting To Shop Floor

    Model W1805 (For Machines Mfd. Since 7/15) Mounting.to.Shop.Floor Although not required, we recommend mounting your new machine to the floor. Since this is an optional step and floor materials may vary, floor mounting hardware is not included. Bolting.to.Concrete.Floors Lag shield anchors used with lag bolts (Figure.6) and anchor studs (Figure.7) are two popular choices for anchoring an object to a concrete floor.

  • Page 17: Air Connection

    Model W1805 (For Machines Mfd. Since 7/15) Air.Connection The air supply unit features a regulator, a filter, and a lubricator (Figure.10.&.11). Each of these components Regulator Knob must be setup properly before operating the machine. To.prepare.the.air.supply.unit.for.operation,.do.these. steps: 1. Connect your air hose to the air supply unit with a standard ⁄...

  • Page 18: Test Run

    Model W1805 (For Machines Mfd. Since 7/15) Test.Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the motor turns the correct direction (the motor included with this machine is bi-directional), and 3) the safety disabling mechanism on the switch works correctly.

  • Page 19: Operations

    Model W1805 (For Machines Mfd. Since 7/15) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incor- rectly. The instructions in this section are written with the under- standing that the operator has the necessary knowledge and skills to operate this machine.

  • Page 20: Stock Preparation

    Model W1805 (For Machines Mfd. Since 7/15) Stock.Preparation Stock preparation is one of the most important steps for cutting dovetails. Stock must be properly squared up or the dovetails will not fit in the sockets tightly or evenly. With proper planning and preparation, you can achieve 59"...
  • Page 21 Model W1805 (For Machines Mfd. Since 7/15) Dado.Placement The dado placement for a drawer bottom is dictated by CORRECT the size of template you use. In order for the dado to be hidden when the dovetail joint is assembled, it must run through a socket.

  • Page 22: Dovetail Setup

    Model W1805 (For Machines Mfd. Since 7/15) Dovetail.Setup Setting up the dovetail machine is a complex procedure that involves trial-and-error and may take a fair amount of time to complete. Once you have the machine setup for a particular stock size, you can repeat dovetails for that size indefinitely without additional adjustments.
  • Page 23 Model W1805 (For Machines Mfd. Since 7/15) 3. Slide the clamp mounting bracket so the clamps provide enough room to move workpieces in and out. Note:.Use a ruler to make sure that both sides are adjusted equally; otherwise, contact area of the clamp faces will not be uniform, which could result Template Bar in the workpieces slipping during operation.
  • Page 24 Model W1805 (For Machines Mfd. Since 7/15) To.change.dovetail.template.size,.do.these.steps: 1. Remove the extension spring shown in Figure.22, Extension Spring and pull the headstock backward (toward you) to clear the tracer pin of the template. 2. Remove the wing screw on each side of the template bar.
  • Page 25 Model W1805 (For Machines Mfd. Since 7/15) 4. Loosen the cap screw on the vertical fence bracket Vertical Fence Cap Screw shown in Figure.26. Bracket 5. Align the left-hand edge of the vertical workpiece with the centerline of the cutter when the tracer pin is in the "in"...
  • Page 26 Model W1805 (For Machines Mfd. Since 7/15) 10. Using the scale on each table as a guide, adjust the Horz. Offset right-hand edge of the horizontal fence so it is offset Template Fence. Example half the amount of the template size being used. Size Offset.
  • Page 27 Model W1805 (For Machines Mfd. Since 7/15) Tail.Thickness Figure.33 shows the tail thickness. Tail Thickness The tail thickness is controlled by adjusting the tracer pin when it is in the "out" position on the template bar, as shown in Figure.34. To.set.the.tail.thickness,.do.these.steps: 1.
  • Page 28 Model W1805 (For Machines Mfd. Since 7/15) 7. Unlock the tracer pin, and adjust the thumbwheel as necessary until the cutter is positioned as shown in (Side View) Figure.37. Cutting edge 8. Lock the tracer pin. rotated to Table maximum Vertical Cutter.Depth.Stop point of rotation...
  • Page 29 Model W1805 (For Machines Mfd. Since 7/15) To.set.the.cutter.depth.stop,.do.these.steps: Make Edge of Cutter Depth 1. DISCONNECT MACHINE FROM POWER! Horizontal Pencil Line Piece Aligned Here 2. On a workbench, copy the "Tail Thickness" dimension w/Pencil Line Horizontal from the vertical workpiece to the horizontal Workpiece workpiece (Figure.41).
  • Page 30 Model W1805 (For Machines Mfd. Since 7/15) The standard cutting order is shown in Figure.43. Figure. 44 shows the workpieces positioned with the dadoes close Cut 4: Cut 1: Position Position to or away from the fences. BACK Dadoes Close Dadoes Away to Fence from Fence...
  • Page 31 Model W1805 (For Machines Mfd. Since 7/15) — If the workpieces do not fit together or if the fit is too tight, then adjust the cutter to take a larger cut and repeat "Cut 1." Scale — If the workpieces fit together too loosely, adjust the cutter to take a smaller cut and do "Cut 2."...

  • Page 32: Maintenance

    Model W1805 (For Machines Mfd. Since 7/15) MAINTENANCE Schedule Daily.Maintenance.(8.Hours) • Check/tighten cutter set screws. • Clean debris/sawdust from clamps to ensure that they do not interfere with the clamping ability. • Clean/vacuum dust buildup off motor. • Clean and lubricate unpainted cast iron portions of the table and the headstock travel rods with a light oil.

  • Page 33: Service

    If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com. Cutter.Replacement MAKE.

  • Page 34: Belt Replacement

    Model W1805 (For Machines Mfd. Since 7/15) Tools.Needed. Hex Wrench 6mm ..........1 To.tighten.the.belt,.do.these.steps: 1. DISCONNECT MACHINE FROM POWER! 2. Loosen the two motor mount cap screws shown in Figure.48. Motor Mount Cap Screws 3. Turn the belt tension bolt, shown in Figure.49, clockwise to tension the belt.

  • Page 35: Electrical Safety Instructions

    Model W1805 (For Machines Mfd. Since 7/15) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 36: 110V Wiring Diagram

    110V.Wiring Model W1805 (For Machines Mfd. Since 7/15) 110V.Wiring.Diagram NOTICE To convert to 110V, you must replace the magnetic switch assembly and rewire the motor. MAGNETIC SWITCH ASSEMBLY Read L1/1 L2/3 L3/5 Page 33 STOP MA-18 Before Wiring T1/2 T2/4 T3/6 Disconnect power before servicing...

  • Page 37: 220V Wiring Diagram (Prewired)

    220V.Wiring Model W1805 (For Machines Mfd. Since 7/15) 220V.Wiring.Diagram.(Prewired) MAGNETIC SWITCH ASSEMBLY Read L1/1 L2/3 L3/5 Page 33 STOP MA-09 MA-15 Before Wiring T1/2 T2/4 T3/6 Disconnect power before servicing electrical RA-20 components. Electrical shock causes serious personal injury or even death! Green Ground...

  • Page 38: Troubleshooting

    Model W1805 (For Machines Mfd. Since 7/15) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 39 Model W1805 (For Machines Mfd. Since 7/15) Cutting.Operations.&.Results PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Workpiece slips or kicks 1. Low air pressure to clamps. 1. Increase the air pressure to at least 40 PSI. out during operation. 2. Clamps are adjusted too far away from 2.

  • Page 40: Parts

    Model W1805 (For Machines Mfd. Since 7/15) PARTS Table -38-...
  • Page 41 Model W1805 (For Machines Mfd. Since 7/15) Table.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1805101 FENCE X1805117 INDICATOR TEMPLATE 1" & 2" X1805102 SLIDING ROD X1805118 INDICATOR TEMPLATE 1-1/2" & 2-1/2" X1805103 CAP SCREW M8-1.25 X 25 X1805119 CAP SCREW M6-1 X 10 X1805104 SET SCREW M6-1 X 12...

  • Page 42: Headstock

    Model W1805 (For Machines Mfd. Since 7/15) Headstock 214A 260-1 260-2 230-1 229-1 229-3 229-2 229-5 229-4 -40-...
  • Page 43 Model W1805 (For Machines Mfd. Since 7/15) Headstock.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1805201 SPONGE COATING X1805231 CARRIAGE X1805202 HANDLE X1805232 GUIDE ROD M25 X 750L X1805203 HEX NUT M10-1.5 X1805233 LINEAR BUSHING 16UU X1805204 GREASE FITTING M6-1 x 5 X1805234 SEAL 16 X 28 X 7 X 3 X1805205...

  • Page 44: Stand

    Model W1805 (For Machines Mfd. Since 7/15) Stand = AIR TUBE CONNECTION POINT  301V2 301V2 301V2 301V2 330A 310 309 330-1 330A-1 330-3 324 325 330-4 330-2 330A-2 -42-...
  • Page 45 Model W1805 (For Machines Mfd. Since 7/15) Stand.Parts.List PART # DESCRIPTION PART # DESCRIPTION 301V2 X1805301V2 CONTROL VALVE V2.07.15 X1805331 SWITCH BRACKET X1805305 T-CONNECTOR PT-1/8" X 6MM X 6MM X1805332 MALE ELBOW PT1/8" X 6MM X1805306 CAP SCREW M8-1.25 X 35 X1805333 CAP SCREW M5-.8 X 50 X1805307...

  • Page 46: Label Placement

    Model W1805 (For Machines Mfd. Since 7/15) Label.Placement Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner. of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine.. If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to. be.operated.again..Contact.us.at.(360).734-3482.or.www.woodstockint.com.to.order.new.labels.. REF PART # DESCRIPTION REF PART # DESCRIPTION X1805501 TAIL SHORTER LABEL X1805509 DISCONNECT POWER LABEL X1805502 READ MANUAL LABEL X1805510 MACHINE ID LABEL X1805503 MOTOR LABEL X1805511 ELECTRICITY LABEL X1805504 MODEL # LABEL X1805512 TAIL LONGER LABEL X1805505 CONTROL PANEL LABEL...

  • Page 47: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended...

Table of Contents