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P.O. Box 2309
Bellingham, WA 98227
DOVETAIL JIG
W1099
OPERATING MANUAL
COPYRIGHT © BY WOODSTOCK INTERNATIONAL, INC. TX 4-085-998
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
REPRINTED FEBRUARY 1999, PRINTED IN TAIWAN
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Summary of Contents for Woodstock W1099
- Page 1 DOVETAIL JIG W1099 OPERATING MANUAL COPYRIGHT © BY WOODSTOCK INTERNATIONAL, INC. TX 4-085-998 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. REPRINTED FEBRUARY 1999, PRINTED IN TAIWAN...
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Page 2: Table Of Contents
COPYRIGHT © BY WOODSTOCK INTERNATIONAL, INC. TX 4-085-998 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. REVISED FEBRUARY 1999, PRINTED IN TAIWAN Woodstock Intl., Inc. W1099... -
Page 3: Ii. Commentary
But owing to Woodstock’s policy of continuous improvement, changes to the Model W1099 may occur at any time with no obligation on the part of Woodstock. Should you receive a manual update, please keep it with the manual for future reference. -
Page 4: Safety Rules For All Tools
11. NEVER STAND OR LEAN ON TOOL. Woodstock Intl., Inc. W1099 12. USE SAFETY GLASSES AND EAR PRO- TECTION. Also use a DUST MASK if the cutting operation is dusty. -
Page 5: Iv. Unpacking
Hint: If you do not wish to permanently devote bench space to the dovetail jig, mount the jig to a piece of bench top. V. ASSEMBLY A. HAND LEVERS B. MOUNTING " plywood that can be clamped to your Woodstock Intl., Inc. W1099... -
Page 6: Vii. Preparation
VI. CAPACITIES The W1099 is designed to produce half-blind dovetail joints with a router, " guide bushing, and 14°, " dovetail router bit. Half-blind dove- tails are very strong and are commonly used in fine drawer construction. The term “half-blind” refers to the fact that the pins and tails can only be seen from the side. -
Page 7: Viii. Adjustment Locations
VIII. ADJUSTMENT LOCATIONS The W1099 Dovetail Jig has been designed to accommodate various stock thicknesses and router base sizes. Figure 4 shows the locations for all necessary Dovetail Jig adjustments. When describing adjustments and operations in this manual, reference is made to the pieces being joined as fronts, backs or sides. -
Page 8: Ix. Clamp Adjusting
The amount of offset is equal to the width of the template fingers. Woodstock Intl., Inc. W1099 X. SIDE STOP SET UP The side stops serve three purposes: 1) they posi- tion each workpiece square to each other, 2) they... - Page 9 Figure 7 shows aligning the lower left side stop to the line scribed on the end of the front (or back) piece. IMPORTANT ⁄ " (or thicker) material for drawer fronts and backs and mate- ⁄ " differ- Woodstock Intl., Inc. W1099...
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Page 10: Xi. Template Adjustment
Figure 8B shows checking the template to make sure it is parallel to the top of the vertical pieces. The inside faces are showing. Woodstock Intl., Inc. W1099 For side pieces thicker than amount that the board exceeds front edge of the template fingers back from the edge by that sum. -
Page 11: Xii. Fence Adjustment
When you have come up with a reliable number (E) for your router, base, bushing, and wood thickness combination, record it here and keep it for future ref- erence. E will be different for different wood thicknesses. Woodstock Intl., Inc. W1099... -
Page 12: Xiii. Operations
Be sure the template is sitting flat across the length of your workpiece before routing to ensure even cut depth. Woodstock Intl., Inc. W1099 XIII. OPERATIONS plate of the router. Before cutting tails and pins in a finish piece, it is important to test your adjustments with sample pieces to judge the quality of the joint. - Page 13 See Section XIV. Figure 13 shows dovetails after cutting. Figure 14 shows a finished drawer and 2 sides ready to be joined. Woodstock Intl., Inc. W1099...
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Page 14: Rabbeted Drawer Fronts
To prevent tear out, place a wood spacer cut to the same dimensions as the rab- bet for back-up support behind the top edge of the side piece. Woodstock Intl., Inc. W1099 XIII. OPERATIONS Spacers Figure 15 shows lining up a rabbeted board and where to locate the spacers to prevent tear-out. -
Page 15: Xiv. Troubleshooting
Loosen the fence locking knobs and slide the fence toward the back of the jig by the same distance. Ensure that the fence is parallel to the edge of the workpiece and tighten the lock knobs. Figure 17 shows incomplete fit. Woodstock Intl., Inc. W1099... -
Page 16: Offset Edges
If the fit is too loose, increase the protrusion of the router bit from the base. Woodstock Intl., Inc. W1099 on top of the jig. F. UNEVEN FIT If the side piece fits either excessively or protrudes at one edge and not the other, the fit is uneven. -
Page 17: Xv. Warranty
He will be happy to help you. If you have any parts problems or requests, please contact the dealer where the W1099 Dovetail Jig was purchased or call Woodstock International at 1-800-840-8420 between 8am and 5pm Pacific Standard Time, Monday through Friday. -
Page 18: Xvii. Parts Diagram
XVII. PARTS DIAGRAM Woodstock Intl., Inc. W1099 - 17 -... -
Page 19: Xviii. Parts List
XIX. TOOL DATA W1099 DOVETAIL JIG DESCRIPTION " " " to 1 " " to 1 " " with " Template " with " Template " with " Template " Dovetail with " Shank " O.D. Woodstock Intl., Inc. W1099... -
Page 20: Xx. Index
Guide Bushing ...4 Tool Data ...15 Half-blind dovetails ...4 Hand Lever Assembly ...3 Incomplete Fit ...13 Introduction ...1 Items List ...3 Woodstock Intl., Inc. W1099 XX. INDEX Material, size ...4 Mounting ...3 Offset Edges ...14 Operations ... 10-12 Parts Diagram ...16 Parts List ...17... - Page 21 NOTES - 20 - Woodstock Intl., Inc. W1099...
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