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Summary of Contents for Hallins Reflex 200
- Page 1 INSTRUCTION MANUAL LIFTING TROLLEY Reflex 200 Model M4500000-3 AB Hallins Verkstäder Box 24, SE-599 21 Doc. No: 4500000-3english ÖDESHÖG, SWEDEN Edition: 04 Tel.: +46 144-153 00 Date: 28/10/03 Fax::+46 144-314 00...
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Page 2: Table Of Contents
CONTENTS Heading Page CONTENTS INTRODUCTION DELIVERY AND ASSEMBLY WARRANTY INTENDED USE - TECHNICAL DATA SAFE USE SAFETY EQUIPMENT APPLICATION Transport Operating the load bed What to do when you have finished using the lifting trolley 7 BATTERY Function Battery charging Storage Recycling batteries CLEANING... -
Page 3: Introduction
2. INTRODUCTION We take great pleasure in delivering your Reflex 200, model M4500000-3 Lifting Trolley Please remember that: Only qualified personnel may use this lifting trolley! Operating this machine means that you have an obligation to comply with the instructions! It is of the utmost importance that you read and understand the instructions before using the lifting trolley. -
Page 4: Intended Use - Technical Data
5. INTENDED USE - TECHNICAL DATA The Reflex 200 Lifting Trolley is intended for use as a work bench and for handling goods, for the convenient and efficient movement, with or without load, between different indoor working areas, in normal industrial working conditions as regards temperature, humidity and lighting (min. -
Page 5: Safe Use
Always observe the utmost caution as it is very difficult to determine how great the current lateral force is. In its basic design the Reflex 200 Lifting Trolley complies with the basic requirements in the Safety of Industrial Trucks Standard, EN 1757-1 and is CE marked accordingly. To achieve safe and efficient operation, the lifting trolley may be fitted with alternative lifting devices. - Page 6 • Only Hallins original spare parts may be used when replacing parts. Failure to observe this may nullify the warranty obligation in full. • Handle spent batteries as hazardous waste, and dispose of them at a designated place.
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Page 7: Safety Equipment
Mechanical construction The REFLEX 200 Lifting Trolley consists of a mast with accompanying chassis and battery unit with external charger. Lift is achieved through a battery driven hydraulic pump that transfers the lift force to the lifting device via a hydraulic piston and lifting chain. -
Page 8: Battery
(in very small amounts) whenever required. However, the batteries are so tight that they can be put on their side or upside down without any risk of leakage. Only use original batteries from Hallins to ensure that there is no leakage. 9.2 Battery charging To ensure the longest service life possible for the batteries, they must be charged for one period at least each 24 hours, e.g. -
Page 9: Maintenance
11. MAINTENANCE In order for your lifting trolley to operate in the best possible way, it is important that you perform regular maintenance as described below. • Remove the load from the load bed before starting maintenance work. • Inspections, service and repairs must be carried out by qualified personnel. Document any checks and repairs in a register. -
Page 10: Operation Book - Service And Maintenance
12. OPERATION BOOK - SERVICE AND MAINTENANCE TYPE AND MODEL: ___________________________________________ SERIAL NUMBER: ___________________________________________ DELIVERED: ___________________________________________ SERVICE INTERVAL: ___________________________________________ SERVICE & MAINTENANCE SERVICE & MAINTENANCE SERVICE & MAINTENANCE DATE ……………………..………….. DATE ………………………..……….. DATE …………………..…..………….. SIGNED………………………………… SIGNED………………………………… SIGNED………………………………… OBSERVATIONS:…………………… OBSERVATIONS:…………………… OBSERVATIONS:……………………… …………………………………………... -
Page 11: Troubleshooting
13. TROUBLESHOOTING The Reflex 200 M4500000-3 Lifting Trolley has been designed and tested to achieve optimal operational reliability and service life, under the proviso that routine maintenance is carried out in accordance with the specified instructions. If problems should nevertheless arise, you can find some instructions on what to do from the troubleshooting list below. -
Page 12: Signs
Authorised users only Article no. 35010-01 Articl e no. 35008-01 Article no. 35011-01 Article no. 35002-01 AB HALLINS VERKSTÄDER Box 24, SE- 599 21 ÖDESHÖG Sweden TYPE 4500000-1 SERIES:-2506 230V, 50-60 Hz, 30W MAX LOAD: 200 KG DEAD WEIGHT: 100 KG... -
Page 13: Spare Parts List
16. SPARE PARTS LIST If any component is no longer working, contact your supplier or Hallins. Only Hallins original spare parts may be used when replacing parts. Failure to observe this may nullify the warranty obligation in full. Hallins stocks a full range of spare parts. - Page 14 Item number, see picture on next page.
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Page 15: Electrical Diagram
17. ELECTRICAL DIAGRAM... -
Page 16: Hydraulic Diagram
18. HYDRAULIC DIAGRAM... -
Page 17: Eu Declaration Of Conformity
___________________________ Address 2 ___________________________ Address 3 Tel.: _______________________ Fax.: _______________________ Hereby declare that The Reflex 200 Lifting Trolley Serial No. __________________ Model No. M4500000-3 Order No. __________________ is manufactured in accordance with the European Parliament and the Council of Europe's...
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