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Summary of Contents for Weber Ultrasonics SONIC DIGITAL HS MD
- Page 1 Operating manual Ultrasonic DIN rail generator SONIC DIGITAL HS Versions MD / MFD MULTI PURPOSE Operating manual - part no.: M21201WUGB Date of operating manual: 19.01.2015 Version of operating manual: 005...
- Page 2 All rights reserved. This documentation is protected by copyright. WEBER Ultrasonics reserves all rights not expressly granted. This documentation may not be duplicated, distributed or made pub- licly available in any other way without prior written consent or in legally permitted cases.
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Page 3: Table Of Contents
Table of contents Introduction ............................ 1 About WEBER Ultrasonics ......................1 Success through customer-oriented ultrasonic solutions ............. 1 About the device ........................2 Purpose of the ultrasonic welding generator ................2 Validity of the operating manual ....................3 1.4.1 Type HS MD/MFD ........................ 3 About this document ........................ - Page 4 Specifications ..........................31 Generator HS MD /MFD ......................31 8.1.1 Rating plate ......................... 31 Troubleshooting .......................... 32 Resetting malfunctions ......................32 Eliminating malfunctions ......................32 Quality assurance ........................36 General maintenance instructions ..................... 37 11.1 Safety ............................37 11.2 Care and maintenance ......................37 11.3 Maintenance and inspection list ....................
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Page 5: Introduction
1.1 About WEBER Ultrasonics Success through customer-oriented ultrasonic solutions The WEBER Ultrasonics brand sets new standards in the development and manu- facture of high-quality ultrasonic components. The company was founded in 1998 by Dieter Weber and stands for innovation, high quality and customer proximity. -
Page 6: About The Device
Introduction SONIC DIGITAL HS MD/MFD About the device The ultrasonic generators have been designed to perform flexible tasks in the fields Thermal forming Separating and cutting Gluing, riveting and welding The ultrasonic generators offer the following benefits: ... -
Page 7: Validity Of The Operating Manual
These operating instructions are valid for Type HS MD/MFD 1.4.1 Type HS MD/MFD The Sonic Digital HS MD is an ultrasonic generator for device-specific piezoelectric ultrasonic transducers. Suitable for DIN rail installation Supply voltage 230 V AC +/- 10% ... - Page 8 Introduction SONIC DIGITAL HS MD/MFD With the following power outputs: 400 to 2000 Watt With the following options: 20, 30, 35, 36 and 40 kHz Standard software (MD) or SONIC FULL DIGITAL software, welding version (MFD)
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Page 9: 1.5 About This Document
In the interests of its customers, WEBER Ultrasonics continually develops and re- fines its equipment. For this reason, WEBER Ultrasonics reserves the right to make technical modifications without prior notice that may deviate from the information stated in this operating manual. -
Page 10: 1.5.4 Abbreviations Used
Introduction SONIC DIGITAL HS MD/MFD 1.5.4 Abbreviations used HF = high frequency, operating frequency of the generator HF connection = transducer connection, transducer system connection US = ultrasound/ultrasonic 1.5.5 Signal words used DANGER! Immediate danger of serious injury or death. -
Page 11: Safety
Service personnel Specially trained employees of WEBER Ultrasonics. NOTE Only authorised specialists may §... -
Page 12: Operating Conditions
Safety SONIC DIGITAL HS MD/MFD Operating conditions All ultrasonic welding units are designed for indoor use in a closed and dry hall. Safety concept of the manufacturer The unit has been designed and built based on a risk analysis and in accordance with applicable harmonised EU directives, standards and further technical specifica- tions. -
Page 13: Responsibilities Of The Operator
SONIC DIGITAL HS MD/MFD Safety Responsibilities of the operator The unit can only be used safely when all necessary measures are taken. It is the duty of the operator to plan these measures and monitor their implementation. Operating personnel The operator is responsible for the assignment, qualification and duties of operating personnel. -
Page 14: Responsibilities Of Operating Personnel
Safety SONIC DIGITAL HS MD/MFD Responsibilities of operating personnel The safety of operating personnel and other persons as well as trouble-free opera- tion depends mainly on the correct actions of operating and maintenance personnel. Personnel are obliged to: Read and observe the general occupational health and safety regulations and accident prevention regulations before starting work. -
Page 15: Environmental Protection And Emissions
SONIC DIGITAL HS MD/MFD Safety Environmental protection and emissions During normal operation, emissions may occur. The operator and operating staff are responsible for compliance with the decreed operational protective measures. Technical- Personal Emission Cause constructive protective protection equipment Noise The transducers... -
Page 16: Warranty
Warranty SONIC DIGITAL HS MD/MFD Warranty The period and scope of the warranty are defined in the terms of delivery as part of the general terms and conditions (valid at the time of purchase) or in the sales con- tract / order confirmation, should any special agreements have been made. -
Page 17: Eu Declaration Of Conformity
Immunity for industrial environments Electromagnetic compatibility (EMC) Part 6-4: Generic standards – EN 61000-6-4:2011-09 Emission standard for industrial environments Date of CE award The test reports are stored by WEBER Ultrasonics for ten years. Location 76307 Karlsbad-Ittersbach, Germany Date 30.10.2012 Name and function... -
Page 18: Generator Description
The operator bears sole responsibility for any damage caused by not using the equipment in accordance with its intended use. WEBER Ultrasonics accepts no liability for material damage and bodily injury caused by unlawful use of the equipment. Type description Type HS MD/MFD Please refer to chapter 8 "Specifications"... -
Page 19: Housing
SONIC DIGITAL HS MD/MFD Description Housing 5.1.1 Housing of the HS MD / MFD The Sonic Digital HS generator is supplied in a metal housing (protection class I). The housing is suitable for installation on type 35/7 and 35/15 DIN rails. -
Page 20: Connectors
Description SONIC DIGITAL HS MD/MFD Connectors 5.2.1 Model HS MD / MFD Fig. 3: Housing top panel, generator HS 1) Ventilation openings 2. Mains connection 3) Converter connection Fig. 4: Housing bottom panel, generator HS 1) 15-pole interface socket 2) 9-pole interface for hardware tooling... -
Page 21: Pin Assignment, Mains Connection
SONIC DIGITAL HS MD/MFD Description 5.2.2 PIN assignment, mains connection Designation Function 230 V AC (L) 230 V AC (N) PE conductor (PE) Table 3: PIN assignment, mains connection 5.2.3 PIN assignment, converter connection Part of the converter connection Function... -
Page 22: Assignment Of The 15-Pole Interface Socket
Description SONIC DIGITAL HS MD/MFD 5.2.4 Assignment of the 15-pole interface socket Fig. 5: PIN assignment, interface socket (DSUB) Signal name Function +15 VOLT OUT 15 Volt for external use POUT Output 0 - 10 Volt = output power 0 - 100% Input 5 –... - Page 23 SONIC DIGITAL HS MD/MFD Description Interface signals +15 Volt-Out signal D-SUB PIN 1 A voltage of 15V is available at this output. This voltage can only handle a maximum current of 100mA and can, for example, be used to emit a voltage for the HF-DA and/or ERROR functions.
- Page 24 Description SONIC DIGITAL HS MD/MFD ERROR signal D-SUB PIN 7 This is the output of an internal relay (root to PIN 5/9). This relay reports generator malfunctions. This means that if the generator is switched on and the power output does not correspond to the set level for whatever reason, this relay will be activated.
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Page 25: Pin Assignment, Hardware Tooling Interface
SONIC DIGITAL HS MD/MFD Description 5.2.5 PIN assignment, hardware tooling interface Fig. 6: PIN assignment, hardware tooling interface Signal name Function Bit 0 Input with valence 1 or 2 Bit 2 Input with valence 4 or 2 Common reference point = earth (GND) - Page 26 Description SONIC DIGITAL HS MD/MFD Interface description Tool number = value bit 0 + value bit 1 + value bit 2 + value bit 3 Voltage applied to PIN Value bit number +15V to +24V Table 7: Voltage applied to PIN Signal "bit 0"...
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Page 27: Rs-485 Interface (Optional)
SONIC DIGITAL HS MD/MFD Description 5.2.6 RS-485 Interface (optional) Pin 4 Pin 2 Pin 9 Fig. 7: PIN assignment RS-485 interface socket (D-SUB) Software versions 10.xx include a separate interface for the RS485 connection. In software version 6.xx the interface is realised via the 15-pole D-SUB plug. -
Page 28: Installation And Connection
Use the delivery note or packaging slip to check that the delivery is complete. for completeness If anything is missing, please contact WEBER Ultrasonics without delay. Please also report any transport damage immediately to the delivery company. It is vital to request written confirmation of the damage from the delivery company in these cases. -
Page 29: Installation
SONIC DIGITAL HS MD/MFD Installation and connection Installation DIN rail generators are usually fitted with the broad side against the DIN rail. The models HS fit onto standard rails. Fig. 8: Dimensioning [mm] for fitting variant "broad side to DIN rail"... -
Page 30: Installation With Angled Adapter
Installation and connection SONIC DIGITAL HS MD/MFD Installation with angled adapter The DIN rail generator can also be fitted with the narrow side against the DIN rail. To do so, please use the optional "angled adapter for 90° offset installation". -
Page 31: Mains Connection
SONIC DIGITAL HS MD/MFD Installation and connection Mains connection Notes on the electrical installation The generators must be connected to the mains via a disconnecting device, which itself should be located in the vicinity of the equipment and labelled as the discon- necting device for said equipment. -
Page 32: Operation
Operation SONIC DIGITAL HS MD/MFD Operation This chapter includes notes on operation. Available functions vary depending on the software. Please refer to the operating manual that came with the software. Control and display elements 7.1.1 Generator HS MD / MFD Fig. -
Page 33: Switching On
SONIC DIGITAL MG Serie Reinigen Operation Switching on DANGER Ultrasonic oscillations. Risk of damage to hearing. Wear ear protection. Requirement All supply lines are ready for use. The ultrasonic welding device is correctly maintained. Switching on Apply mains voltage. ... -
Page 34: Switching Off
Operation SONIC DIGITAL HS MD/MFD Switching off Switching off Disconnect the generator from the mains voltage. The generator is de-energized. The green LED POWER display goes out. Setting up, programming and controlling the ultrasonic generator You will need: ... -
Page 35: Specifications
SONIC DIGITAL MG Serie Reinigen Technische Daten Specifications Generator HS MD /MFD Data area Frequency HS 400 HS 600 HS 800 HS 1000 HS 1200 HS 1500 HS 2000 MD/MFD MD/MFD MD/MFD MD/MFD MD/MFD MD/MFD MD/MFD 20kHz 20kHz 20kHz 20kHz 20kHz 30 kHz 30 kHz... -
Page 36: Troubleshooting
Troubleshooting SONIC DIGITAL HS MD/MFD Troubleshooting This chapter provides notes and information on actions that can be taken to eliminate errors and malfunctions. Resetting malfunctions Reset Disconnect the supply voltage. Re-establish the supply voltage. The generator's control system performs a reset. - Page 37 SONIC DIGITAL HS MD/MFD Troubleshooting The ERROR display lights up during standard operation Cause 1 Unsuitable polarity of the ERROR setting Remedy Change the polarity of ERROR in the SETTINGS menu. Please refer to the operating manual provided with the software.
- Page 38 Troubleshooting SONIC DIGITAL HS MD/MFD The generator shuts down after some time Possible cause The timer has been set. Remedy Set the switch-on time to OFF in the TIMER menu. Please refer to the operating manual provided with the software.
- Page 39 SONIC DIGITAL HS MD/MFD Troubleshooting The generator switches on/off of its own accord Possible causes The remote control has no contact, the TIMER function is activated (FUNCTION LED lights up in blue or AUX2 LED lights up in yellow).
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Page 40: Quality Assurance
Quality assurance SONIC DIGITAL HS MD/MFD Quality assurance General The following factors are key for quality assurance: proper and intended use staff behaviour focused on quality assurance This includes: equipping and setting up devices properly only allowing trained and authorised staff to alter parameters ... -
Page 41: General Maintenance Instructions
SONIC DIGITAL HS MD/MFD Maintenance instructions General maintenance instructions 11.1 Safety DANGER Risk to life from electric current! Any contact with live wires or components presents a risk to life! Before cleaning the equipment: switch off all equipment. Before replacing fuses: ... -
Page 42: Maintenance And Inspection List
Maintenance instructions SONIC DIGITAL HS MD/MFD 11.3 Maintenance and inspection list NOTE This list is a recommendation of the manufacturer. § Adapt the list in accordance with operational conditions. Interval Inspection Maintenance Daily Check that the transducer Tighten the transducer... -
Page 43: Maintenance
SONIC DIGITAL HS MD/MFD Maintenance instructions 11.4 Maintenance DANGER Risk to life from electric current! Any contact with live wires or components presents a risk to life!. Before replacing fuses: disconnect all equipment from the power supply. Disconnect the generator housing from the power supply. -
Page 44: Life Cycle
Lifecycle SONIC DIGITAL HS MD/MFD Life cycle This chapter contains information relating to the individual life cycles from transport to dis- posal. 12.1 Transport 12.1.1 Safety For transport and installation of the ultrasonic unit, the pertinent safety regu- lations must be observed. Careful handling can prevent accidents. -
Page 45: Positioning And Installing
Use the delivery note or packaging slip to check that delivery is complete. If any- thing is missing, please contact WEBER Ultrasonics as soon as possible. In the event of transport damage, it is vital to request written confirmation of the damage from the transport company. -
Page 46: Place Of Installation
Lifecycle SONIC DIGITAL HS MD/MFD 12.2.3 Place of installation All ultrasonic equipment is designed for indoor use in a closed and dry building. When positioning the equipment, select a location which ensures that it is protected from: moisture, ... -
Page 47: Installing And Assembling
SONIC DIGITAL HS MD/MFD Lifecycle 12.2.4 Installing and assembling When positioning and installing the generators, please ensure that the following conditions are met: Sufficient air circulation The air inlets are located on the underside of the housing ... -
Page 48: Supply And Installation
Lifecycle SONIC DIGITAL HS MD/MFD 12.3 Supply and installation The following must be observed for installation: only suitable, instructed and expressly authorised persons may carry out the work, secure all potential hazard areas, even if they only represent a hazard for a short time, ... -
Page 49: Temporary Non-Use
SONIC DIGITAL HS MD/MFD Lifecycle 12.5 Temporary non-use For temporary non-use of the ultrasonic generator, it must be ensured that the ambient conditions for storage are appropriate. Procedures to be carried out prior to temporary non-use/storage: switch off the ultrasonic generator, ... -
Page 50: Disposal
Lifecycle SONIC DIGITAL HS MD/MFD 12.7 Disposal 12.7.1 Dismantling The ultrasonic equipment may only be dismantled by specially trained and author- ised staff, who must operate in compliance with national laws, regulations and safe- ty provisions. ATTENTION! Dispose of system components in accordance with the national regulations. -
Page 51: Service
SERVICE Spare parts Spare parts and accessories can only be supplied if the serial number of the device is specified. Service hotline Should you still have any questions after having carefully read the operating instructions, call our service hotline. Please have the following information to hand to help us answer your questions quickly: Device type and serial number (You find the serial number on the generator's front panel and base plate.
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