SICK LCUR1-411 Operating Instructions Manual
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SICK LCUR1-411 Operating Instructions Manual

SICK LCUR1-411 Operating Instructions Manual

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    Machine connection for replacement of LVS450-1600, if it is necessary to change between the operating modes with and without restart interlock (e.g. on filter presses) .......38 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 4 Further fault diagnosis features on the LCUR1­411 ...... 58 Technical specifications ....................59 Data sheet ......................59 Dimensional drawing ..................61 Spare parts ......................62 Accessories ......................63 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 5 Terminal diagram ....................73 10.5 Documentation on replacement ................74 10.5.1 Documentation of the terminal assignment on the machine side ....................74 10.5.2 Documentation of the LCUR1­411 internal terminal assignment ..................75 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 6: About This Document

    These operating instructions are addressed to planning engineers, developers and the operators of plant and systems which are currently equipped with a SICK safety device of type LVU, LVS or AGS and that are now to be protected, without changes to the machine controller, using a C4000 Standard/Advanced safety light curtain in combination with the LCUR1­411 interface unit.

  • Page 7: Scope

     Machine movements  Electrical conductors  Visible or invisible radiation  A combination of several risks and hazards 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 8: Symbols Used

    Sender and receiver   In drawings and diagrams, the symbol  denotes the sender and the symbol  denotes the receiver of the C4000 Standard/Advanced. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 9: On Safety

    The LCUR1­411 interface unit can be used as an interface module only on the replace- WARNING ment of the older SICK protective devices identified in chapter “Reference lists for the replacement of existing ESPE”. Using the combination of LCUR1­411 and C4000, it is only allowed to utilise the functions realised with the device to be replaced.

  • Page 10: General Safety Notes And Protective Measures

    24 V DC power supply (see chapter 5.3 “Connection of C4000 to the LCUR1­411 interface unit”). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 11: Environmental Protection

    Always dispose of unserviceable or irreparable devices in compliance with local/national rules and regulations on waste disposal. We would be pleased to be of assistance on the disposal of this device. Note 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 12: Product Description

    Observe special requirements in case of use on presses with PDSI mode! If the LCUR1­411 interface unit is used with machines/systems in PSDI mode, the related applicable national and international regulations and laws must be met. WARNING © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 13: Operating Principle Of The Device

    Fig.1: General view LCUR1­411 Cable gland for C4000   Cable gland for C4000    Reserve  Reserve  Cable gland for machine controller 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 14  LED K2 on SNE4003K-A-111 safety relay (illuminates when internal output relay K2 is energised)  LED power supply 24 V DC (illuminates on presence of voltage supply) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 15: Reference Lists For The Replacement Of Existing Espe

    In the case of the LVS, a resolution of 30 mm was only possible from a scanning range of >6 m; at a scanning range of less than 6 m, a resolution of 14 mm therefore applies. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 16: Reference List For Replacement With Blanking

    1,050 – 1,050 1028613 1,100 1,106 – – 1,200 1028614 – – – – 1,400 1,406 1,400 – 1,500 1028615 – – 1,600 – 1,650 1028616 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 17: Mounting

    The light beams from the C4000 sender may be deflected by reflective surfaces. This problem can result in failure to detect an object (see C4000 Standard/Advanced operating WARNING instructions, chapter “Minimum distance to reflective surfaces”). 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 18: Mounting Notes

    ESPE to be replaced is of limited length. Mounting arrangement for the replacement of the LVU and LVS types (without LVU200/300) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 19  Cable from C4000 sender to LCUR1- machine controller ­411  AGS receiver Note The cable from the AGS sender to the machine controller is no longer required. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 20: Mounting The Lcur1­411

     Re-connect PE cable to the clip on the inside of the cover  Re-fasten housing cover using the four cover screws Fig.7: Mounting the LCUR1­411 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 21: Mounting Notes For The C4000

    C4000. It is also possible to use other suitable mounting solutions that provide the necessary function and safety, e.g. a U-profile. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 22  Anti-vibration mounts (use optional in case of high vibration)  Stainless steel mounting bracket  C4000 sender or receiver; Route all cables such that they are protected from damage © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 23  Anti-vibration mounts (use optional in case of high vibration)  Stainless steel mounting bracket  C4000 sender or receiver; Route all cables such that they are protected from damage 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 24: Notes On Protective Measures For The C4000

    C4000 sender/receiver. Fig.10: Mounting recommendation with ram protection for C4000 The mounting recommendation shown applies to the C4000 sender and receiver. Note  Ram protection bar © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 25: Electrical Installation

    Use the spring terminals correctly! The spring terminals used in the LCUR1­411 can be damaged if not used correctly. Pay attention to the procedure described in the following. WARNING 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 26: Configuration Of The Lcur1­411 To Suit The Old Device To Be Replaced

    Selection 1: Starting from terminal A1 as per the table, lay the pink wire link to a terminal between G1 and G5 depending on the old device. As supplied the link is connected for LVU206-1406 from A1 to G3. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 27 8 and 9 on terminal strip X2 must be removed. The feedback for the external device monitoring for the external contactor must be connected to terminals 8 and 9 on terminal strip X2. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 28 Contact NC Contact NC Contact NC (Si 4A T) Voltage supply Voltage supply Alternative –24 V DC Alternative +24 V DC (Si 4A T) Status: D6 31.05.2006 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 29: Connection On Machine Side

    In case of operation with 115 V DC, the switch on the power supply for the LCUR1­411 must be set to 115 V (see figure). Fig.13: Input voltage selector switch on the power supply for the LCUR1­411 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 30: Machine Connection On Replacement For Lvu206/306

    Selector switch Protective operation Selector switch 1/15 single break PSDI mode Selector switch double break PSDI mode MCC OUT Machine contact circuit MCC IN Machine contact circuit © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 31: Machine Connection On Replacement For Lvu456-1406

    Protective operation Selector switch 1/13 single break PSDI mode Selector switch 1/14 double break PSDI mode MCC IN Machine contact circuit MCC OUT Machine contact circuit 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 32: Connection On Replacement For Lvu200/300

    Selector switch Protective operation Selector switch single break PSDI mode Selector switch double break PSDI mode MCC OUT Machine contact circuit MCC IN Machine contact circuit © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 33: Machine Connection For Replacement Of Lvu450-1400

    Selector switch Protective operation Selector switch single break PSDI mode Selector switch double break PSDI mode MCC OUT Machine contact circuit MCC IN Machine contact circuit 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 34: Machine Connection For Replacement Of Lvs300

     Disconnect the cable between LVS300 and the machine controller  Connect the cable from the machine controller to the terminal strip on the LCUR1­411 as per the following table and the circuit diagram. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 35 (only if used previously) EDM OUT External device monitoring (only if used previously) RESET RESET (only if used previously) RESET RESET (only if used previously) 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 36: Machine Connection For Replacement Of Lvs450-1600 (Not Including Filter Presses)

     Connect the cable from the machine controller to the terminal strip on the LCUR1­411 as per the table given below and the circuit diagram © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 37 (only if used previously) EDM OUT External device monitoring (only if used previously) RESET RESET (only if used previously) RESET RESET (only if used previously) 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 38: Machine Connection For Replacement Of Lvs450-1600, If It Is Necessary To Change Between The Operating Modes With And Without Restart Interlock (E.g. On Filter Presses)

     Connect the cable from the machine controller to the terminal strip on the LCUR1­411 as per the table given below and the circuit diagram © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 39 Implementation via restart interlock CDS with C4000 EDM IN External device monitoring (only if used previously) EDM OUT External device monitoring (only if used previously) RESET RESET 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 40: Machine Connection For Replacement Of Ags With Hard-Wired Connection With Restart Interlock

     Connect the cable from the machine controller to the terminal strip on the LCUR1­411 as per the table given below and the circuit diagram  The cables for the AGS sender must be properly insulated © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 41 (only if used previously) EDM IN External device monitoring (only if used previously) RESET Implementation via CDS with C4000 RESET Implementation via CDS with C4000 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 42: Machine Connection On Replacement For Ags With Hard-Wired Connection Without Restart Interlock

     Connect the cable from the machine controller to the terminal strip on the LCUR1­411 as per the table given below and the circuit diagram  The cables for the AGS sender must be properly insulated © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 43: Machine Connection For Replacement Of Ags With Connector Variant With Restart Interlock

    The cable assignment on the original connector must be documented prior to removal of the connector so the machine can be connected as per the table given below and the circuit diagram. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 44  The cables from the machine controller side B8, C6 and C9 are no longer required and must be properly insulated.  The cables for the AGS sender must be properly insulated © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 45 (only if used previously) RESET Implementation via CDS with C4000 RESET Implementation via CDS with C4000 MCC IN Machine contact circuit MCC OUT Machine contact circuit 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 46: Machine Connection For Replacement Of Ags With Connector Variant Without Restart Interlock

     Connect the cable from the machine controller to the terminal strip on the LCUR1­411 as per the table given below and the circuit diagram  The cables for the AGS sender must be properly insulated © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 47 External device monitoring (only if used previously) EDM OUT External device monitoring (only if used previously) MCC IN Machine contact circuit MCC OUT Machine contact circuit 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 48: Connection Of C4000 To The Lcur1­411 Interface Unit

    CDS software. The fields can be activated by clicking with the mouse or by selecting alternatives in the related dialog boxes (see CDS user manual and C4000 Standard/Advanced operating instructions). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 49  with “Release PSDI control” you must select “Limited”  the PSDI time monitoring must be set to “active” (max. 30 sec.)  PSDI window: select “no PSDI window”. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 50: Lvs (450 Mm And Larger) On Filter Presses With Internal Switching "With/Without Restart Interlock

    C4000 Standard/Advanced safety light curtain switches to the safe state (can be seen from the illuminated red LED). The restarting of the machine must be acknowledged by actuating the reset button. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 51: Ags Without Restart Interlock

     LVS (450 mm and larger on filter presses) (see chapter 5.2.7)  AGS without restart interlock (as only one operating mode 1 is possible) (see chapter 5.3.3) 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 52: Extended Connections On Configuration Of Blanking

    These items are mounted near the C4000 safety light curtain. Connecting cables between C4000 receiver, extension plug and the housing for these additional controls are available as accessories (cf. chapter 9.4). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 53: Commissioning The System

    Configuration of the C4000 Standard/Advanced After carrying out the necessary steps in chapter 5 “Electrical installation” of these operating instructions, the C4000 safety light curtain must be configured (see the SICK operating instructions “C4000 Standard/Advanced Safety Light Curtain”, chapter “Configurable functions”).

  • Page 54: Configuration Of Blanking On The C4000 With External Restart Interlock

    If an object is inserted without blanking set, then this situation is indicated as a protective field interruption by the illumination of the red LED and the 7-segment display. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 55: Safety Inspections And Tests

     for correct function  for visible signs of tampering The exact procedure for the daily check is described in the operating instructions for the C4000 Standard/Advanced. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 56: Inspections By A Qualified Person

    After every change and maintenance or repairs, have the machine or system safety functions fully checked by specialist personnel and also documented. WARNING The checklist in chapter 10.2 is an aid for the inspection of the safety functions. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 57: Fault Diagnosis

     of the error codes (LED and 7-segment display)  of the possible causes of the fault  of the extended diagnosis features of the CDS software 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 58: Fault Diagnosis For The Interface Unit Lcur1­411

    – Check voltage supply on the secondary side of the 24 V DC power supply; the LED illuminates constantly on correct function. The adjusting potentiometer is not allowed to be changed. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 59: Technical Specifications

    Cable gland on the housing for the terminals arranged internally (cf. chapter 5) machine controller, if necessary separate 24 V DC voltage supply, operating mode selector switch MCC inputs see chapter 5.1.2, LCUR1­411 circuit diagram 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 60 Relay with positively guided contacts. Relay contacts are isolated from each other by a 3 mm base isolation (VDE 0160, VDE 0110) (mechanical life expectancy 10 switching cycles, electronic life expectancy switching cycles). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 61: Dimensional Drawing

    Technical specifications Operating instructions Chapter 9 LCUR1­411 Dimensional drawing Fig.15: Dimensional drawing of housing LCUR1­411 Fig.16: Dimensional drawing of cover LCUR1­411 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 62: Spare Parts

    SI bracket for fuse 5*20 GR 6030968 Fuse insert for fuse 5*20 2.5 A/F 6030969 Multilevel installation terminal block WKFN 2.5 E3/SL/35 GR 6030970 Univers. Equipment C40 UE402-A0010S01 1028543 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 63: Accessories

    C4000 sender/receiver: 4 pieces Additional controls necessary for configuration with blanking, as described in chapter 5.4, Note: can also be supplied on request. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 64: Annex

    Annex Chapter 10 Operating instructions LCUR1­411 Annex 10.1 Declarations of conformity The complete declarations of conformity are available in the Internet at www.sick.com or Note on request from SICK. 2012-08-03 9100631.pdf 1 / 4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 65 Annex Operating instructions Chapter 10 LCUR1­411 2012-08-03 9100631.pdf 2 / 4 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 66 Annex Chapter 10 Operating instructions LCUR1­411 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 67 Annex Operating instructions Chapter 10 LCUR1­411 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 68 Annex Chapter 10 Operating instructions LCUR1­411 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...
  • Page 69 Annex Operating instructions Chapter 10 LCUR1­411 2012-08-03 9140812.pdf 1 / 6 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 70 Annex Chapter 10 Operating instructions LCUR1­411 2012-08-03 9140812.pdf 2 / 6 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 71: 10.2 Manufacturer's Checklist

    18. Has the information label for the daily check been attached so that it is easily visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by specialist personnel. 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 72: 10.3 Circuit Diagram

    Contact NC Contact NC Contact NC (Si 4A T) Voltage supply Voltage supply Alt. –24 V DC Alt. +24 V DC (Si 4A T) Status: D6 3105.2006 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 73: 10.4 Terminal Diagram

    Annex Operating instructions Chapter 10 LCUR1­411 10.4 Terminal diagram Fig.17: Terminal diagram for function decoder and terminal block Fig.18: Terminal diagram, terminal block and power supply 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 74: 10.5 Documentation On Replacement

    Reference number of the previous drawing: Sheet: Status: Name of the operating organisation: Site (e.g. Address, Building): Signature of the person performing the work, Signature of the operating organisation, Date Date © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28...

  • Page 75: Documentation Of The Lcur1­411 Internal Terminal Assignment

    Reference number of the previous drawing: Sheet: Status: Name of the operating organisation: Site (e.g. Address, Building): Signature of the person performing the work, Signature of the operating organisation, Date Date 8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 76 1 800 325-7425 – tollfree E-Mail support@sick.jp E-Mail info@sickusa.com Magyarország Phone +36 1 371 2680 E-Mail office@sick.hu Nederlands More representatives and agencies Phone +31 (0)30 229 25 44 at www.sick.com E-Mail info@sick.nl SICK AG | Waldkirch | Germany | www.sick.com...

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