HydroQuip Outdoor Series Installation & Operation Manual
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Summary of Contents for HydroQuip Outdoor Series
- Page 1 Outdoor Series INSTALLATION & OPERATIONS MANUAL To ensure that the system is installed properly, provide your electrician with these instructions. 8700 Series...
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Page 2: Table Of Contents
TABLE OF CONTENTS Getting Started Terms / Glossary System Requirements & Considerations NEC Guidelines & Gas/Electric Combination Systems Electrical System Sizing GFCI Breaker Wiring Connecting Power to the System 11-13 Wiring Individual Components Gas Heater Options Pump Cord Connections Air Blower Installation & Programming Spa Light Wiring Spaside Control Installation Programming Options &... -
Page 3: Getting Started
CS series controls are designed for a wall mount application. Your electrician must follow all local codes and restriction pertaining to placement of an accessible electrical service. * Copies of this manual are available online at www.hydroquip.com Your Hydro-Quip 8000 series control has a factory pre set program. Details for changing system behavior and/or adding new components will be found in this manual. -
Page 4: Terms / Glossary
TERMS / GLOSSARY AC Connection Alternating Current connection point (typically high voltage) Additional Panel Button Refers to HQ PT# 34-0224. Required for 3rd pump operation Amperage Requirement The accumulated total amperage of all items to be placed on a single breaker AUX PCB Smaller daughter board connected to main PCB Auxiliary Pump... - Page 5 TERMS / GLOSSARY Jumper Wire Movable wires used for changing voltage or operation Kilowatt. Heater resistance rating used for identifying energy consumption. Line of Sight A clear and unobstructed path, in which an object or item can be spotted from or near the spas edge.
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Page 6: System Requirements & Considerations
SYSTEM INSTALLATION REQUIREMENTS The Hydro-Quip 8000 Series Solid-State Systems were designed for indoor or outdoor installations. This equipment may be used for both inground and above ground spas/hot tubs. The Equipment System must be installed on a firm, level surface (ie: concrete or plastic base) Above Water Level The area where the system is installed must have adequate... - Page 7 INSTALLATION CONSIDERATIONS The Hydro-Quip 8000 series incorporates the most advanced controls in the industry, and are designed for years of trouble free operation. However, for year round success, review these design recommendations for extreme weather areas. *For best results, review this manual completely before starting your project. Hot weather conditions Water temperatures can be elevated from high outside “ambient”...
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Page 8: Nec Guidelines & Gas/Electric Combination Systems
ELECTRICAL INSTALLATION NOTICE! Before attempting installation of this equipment system, read all the information contained in this manual, and confirm the installing electrician understands and follows all national and local codes and safety instructions. All connections must be made by a qualified and licensed electrician in accordance with the National Electrical Code (NEC article 680 Canadian Electric Code, and with any local codes in effect at the time of installation. - Page 9 ELECTRICAL INSTALLATION This equipment system has been100% factory tested for quality and reliability prior to shipping. Care should be taken on all electrical connections to avoid damage to the system circuit board, and added components. Damaged caused by accidents, improper wiring configurations and/or abuse voids your warranty.
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Page 10: Electrical System Sizing
GFCI BREAKER SIZING MATRIX 240V Single source wiring (One breaker required) Pump 1 & System order code System Aux. pump-2 Aux. pump-3 Total system System 17A GFCI Breaker Page on label heater type 12A max 12A max Amps ES8748G, H, J ES8750G, H, J 20 amp #1 CS8700C... -
Page 11: Gfci Breaker Wiring
GFCI WIRING DETAIL Improperly wired GFCI breakers are the leading cause of immediate GFCI tripping. It is important that your system be wired properly, reference the illustrations below for guidelines. WARNING: Refer to the circuit breaker manufacturer’s installation instructions. This illustration is meant to be a guideline, and not meant to override or substitute the instructions supplied by the breaker manufacturer LINE 1 LINE 2... - Page 12 11KW ELECTRICAL CONNECTIONS 11KW electric heat “Main” control with independent heater wiring (Dual source wire connection) For correct GFCI breaker sizing, see electrical requirements matrix on page 8 Factory programming allows heater and high speed pumps to operate simultaneously FOR SYSTEM MODEL CODES (Label located on outside of box) ES8748A ES8748B ES8748C...
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Page 13: Connecting Power To The System
5.5KW ELECTRICAL CONNECTIONS 5.5KW electric heat “Main” control with independent heater wiring (Dual source wire connection) For correct wire and GFCI breaker sizing, see electrical requirements matrix on page 8 Factory programming allows heater and high speed pumps to operate simultaneously FOR SYSTEM MODEL CODES (Label located on outside of box) ES8748D ES8748E... - Page 14 5.5KW ELECTRICAL CONNECTIONS 5.5KW electric heat “Main” control system wiring diagram (Single source wire connection) For correct wire and GFCI breaker sizing, see electrical requirements matrix on page 8 Programming allowing heater and high speed pump operation simultaneously requires “dip switch” change on board (see figure below) FOR SYSTEM MODEL CODES (Label located on outside of box) ES8748D ES8748E...
- Page 15 GAS ELECTRICAL CONNECTIONS (Single source wire connection) For correct wire and GFCI breaker sizing, see electrical requirements matrix on page 8 FOR SYSTEM MODEL CODES (Label located on outside of box) Gas heater ES8748G ES8748H ES8748J CS8700C internal control ES8750G ES8750H ES8750J see page 15...
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Page 16: Wiring Individual Components
NEW COMPONENT CONNECTION Connecting additional pumps, blowers, gas heaters and light Addition of any new component to the system, requires wiring installation accordance to the NEC guidelines for outdoor appliances, and using only materials suitable for outdoor applications Wiring locations for all components are called out below, and are clearly marked inside the system control box. -
Page 17: Gas Heater Options
GAS HEATER CONNECTION Warning: Do not install a spa that utilizes a natural gas or propane heater without proper venting. These heaters require adequate ventilation and must be installed according to the heater manufacturers instructions and to local building codes. Warning: Gas heaters MUST be installed in the plumbing AFTER the control system as shown below. -
Page 18: Pump Cord Connections
PUMP CORD INSTALLATION The equipment system has been provided with a pump power cord and liquid-tight conduit assembly. This is to be used on the main 2-speed pump supplied with the system. Any other components or accessories attached to the equipment system should be attached in a similar manner. -
Page 19: Air Blower Installation & Programming
AIR BLOWER INSTALLATION (Optional) CAUTION: The air blower must be connected ONLY to the spa’s air distribution plumbing. Connecting the air blower to the 18” Above Maximum Water air piping associated with the hydrotherapy jets will create a Level hazzard by providing a path for high-pressure water to be forced into the blower motor. -
Page 20: Spa Light Wiring
SPA LIGHT WIRING The Hydro-Quip 8000 system comes with a standard 120V spa light connection. This electrical supply can also be configured for a 12V power supply by following the steps for 12V conversion below. Note that some custom systems are factory set to 12V. Check power supply before connecting light wires. -
Page 21: Spaside Control Installation
SPASIDE CONTROL INSTALLATION If required, cut out a 6 3/8” x 2 3/8” hole in the spa shell using the Spaside Cutout Template that has been provided with the system. The mounting area must be above the maximum water level of the spa and in an area Ÿ... -
Page 22: Programming Options & Instructions
8700 SERIES - COMPONENT CONFIGURATION OPTIONS Switchbank A DEFAULT CONFIGURATION: Pump 1 - 2 Speed Ÿ Pump 2 - 1 Speed Ÿ Blower Ÿ Switchbank B Internal Configuration Required: No addition configuration required OPTION 1: Switchbank A Pump 1 - 2 Speed Ÿ... - Page 23 8700 SERIES - PROGRAMMING It is possible to change various operational characteristics of the control system using the Dip Switch Blocks located on the lower edge of the main control PCB (Printed Circuit Board) inside the control box. Persistent Memory must be reset when changing the dip switches. To reset Persistent Memory power the system down, turn Switch A12 “ON”, power up system and wait for to be displayed on the keypad.
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Page 24: Starting Up The System
STARTING UP THE SYSTEM System Startup Procedure: 1) It’s required that you read and familiarize yourself with the provided systems operation manual, before attempting to start the system. 2) Inspect that the electrical equipment cover is secure on the pack, and there are no exposed wires, or incomplete work to be performed. - Page 25 STARTING UP THE SYSTEM System Startup Procedure: Initial Start-Up: When the system is first started (or any time the power is reset) it will go through a series of diagnostic checks, displaying various information on the display, and finally ending with the control panel reading or Priming Mode.
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Page 26: Spaside Control Operation
SPASIDE CONTROL LIGHT MODE WARM/UP WARM/UP BLOWER INDICATOR JET 2 INDICATOR HEATER LIGHT INDICATOR INDICATOR JET 1 INDICATOR JET 1 JET 2 BLOWER COOL/DOWN Default System Operation: When power is applied, or there is a loss of power the system will initiate its default programming. The filter cycle will start 6 minutes after power has been applied and repeat 12 hours later if programmed to do so. - Page 27 SPASIDE CONTROL Temperature Set Keys: Press he “Cool/Down” button or “Warm/Up” button to display the current set water temperature. Pressing either button while the set temperature is displayed will increase or decrease the set temperature by 1°F. The temperature is adjustable between (80°F - 104°F / 26°C - 40°C) Mode Key: This button is used to switch between Standard, Economy, and Sleep modes.
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Page 28: User Preferences
FILTRATION PROGRAMMING USER PREFERENCES... -
Page 29: Troubleshooting The System
TROUBLESHOOTING - SPASIDE ERROR CODES To assist the user in identifying problems with the spa, the system will display error messages in the lower window. These messages will be helpful when communicating with your local dealer or qualified technician if a problem should arise. Diagnostic Messages Message Meaning Action Required... - Page 30 TROUBLESHOOTING - SPASIDE ERROR CODES Message Meaning Action Required Temperature unknown. After the pump has been running for 1 minute, the temperature will be displayed. Temperature not current in Economy or In Economy or Sleep mode, the pump may be off for Sleep mode.
- Page 31 TROUBLESHOOTING The following describes operational problems, and the possible solution. Note that your system may not include all the components listed in this guide Warning: Allow only a qualified electrician, service technician or your system installer to test the electrical components and wiring NOTHING OPERATES Set GFCI breakers and quick disconnect to “on”...
- Page 32 TROUBLESHOOTING PUMP STOPS DURING TIMED CYCLE Motor overheat protection has tripped, allow motor to cool before reactivating If motor continues to overheat, have an electrician check voltage and connections. PUMP SURGES OR LOSES PRIME Check for low water level, loose lid on pump, pipe leaks on suction plumbing, debris in filter or suction fittings PUMP MAKES CAVITATION OR “GRAVEL”...
- Page 33 TROUBLESHOOTING LIGHT NOT WORKING Confirm operational command on spaside. Light installed should be 120v. unless installer used 12v light, and reprogrammed board wiring and logic using this manual Make sure the bulb is in the correct position in the light assy. Contact your installer or electrician to confirm wire connection, bulb operation, and light fuse OZONE NOT WORKING The ozone circuit will only work when the main pump #1 is in low speed operation.
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Page 34: Required Maintenance
TROUBLESHOOTING WATER TEMPERATURES HIGHER THAN SET TEMPERATURE In warmer months, running the pump in prolonged timing cycles will add heat kinetically to the water. Shorten filter times in summer to prevent heat gain. * NOTE that frequently in warmer months; expect spa/hot tub water to settle just below ambient air temps. -
Page 35: System Data Label
SYSTEM DATA LABEL The system data label is located on the control box. This label is very important and contains information you will need to establish your electrical service. The voltage and amperage ratings are shown on the bottom of the label. Product, Model, Serial and Code numbers are also shown on the label. -
Page 36: Warranty Information
WARRANTY INFORMATION Hydro-Quip warrants its products to the original purchaser to be free from defects in material and workmanship for a period of 1 year (12 months) from the original date of purchase, except as noted below. Products which become defective within the warranty period will be repaired or replaced (at the option of Hydro-Quip) except for damage due to freezing, water chemistry, negligence, abuse, misuse, misapplication, unauthorized modification, improper installation, normal wear and tear or chemical attack. - Page 40 85-0077-M7 Rev.3 10/14...
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