Daktronics Galaxy AF-3165 Manual

34mm rgb type 1
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Galaxy AF-3165
34mm RGB Type 1
Display Manual
ED-13607
Rev 3
21 April 2014
Website: www.daktronics.com
Tel: 866-343-3122 Fax: 605-697-4444
201 Daktronics Dr. PO Box 5128, Brookings SD 57006

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Summary of Contents for Daktronics Galaxy AF-3165

  • Page 1 Galaxy AF-3165 34mm RGB Type 1 Display Manual ED-13607 Rev 3 21 April 2014 Website: www.daktronics.com Tel: 866-343-3122 Fax: 605-697-4444 201 Daktronics Dr. PO Box 5128, Brookings SD 57006...
  • Page 2: Table Of Contents

    Modem Network ......................2 Fiber Optic Network....................2 Radio Network ......................2 Display Overview......................2 Component Identification ....................3 Daktronics Nomenclature ....................5 Section 2: Mechanical Installation ..................7 Mechanical Installation Overview..................7 Support Structure Design ....................7 Ventilation Requirements ....................8 Lifting the Display ......................
  • Page 3 4.10 Initialization Operation Information ................45 4.11 Replacement Parts List ....................46 4.12 Daktronics Exchange and Repair and Return Programs ..........47 Appendix A: Signal Converter ....................49 Appendix B: Reference Drawings ..................... 51 Appendix C: AF-3065 Upgraded to AF-3165 ................. 53...
  • Page 4 List of Figures Figure 1: Version 3 Controller ......................3 Figure 2: Signal Converter (RS232 to RS422 Shown) ................ 4 Figure 3: Module Numbering Example – 24x80 Front ................ 5 Figure 4: Module Numbering ......................5 Figure 5: Typical Label ........................5 Figure 6: Lifting the Display .......................
  • Page 5 Figure 37: Fiber Optic Board ......................41 Figure 38: Surge Suppressor, RS422 ....................41 Figure 39: Signal Converters ......................49 List of Figures...
  • Page 6: Introduction

    Daktronics displays are built for long life, and require little maintenance. However, from time to time, certain display components will need replacing. The Replacement Parts List in Section 4.11 provides the names and numbers of components that may need to be ordered during the life of the display.
  • Page 7: Display Overview

    Shop Drawing; AF-3165-8-32 High-34-RGB ....Drawing B-172745 Shop Drawing; AF-3165-40-48 High-34-RGB ..... Drawing B-172746 Daktronics AF-3165 Galaxy displays are designed and manufactured for performance, reliability, easy maintenance and long life. The pixels have a 34mm center-to-center spacing, and are lit using LEDs (light emitting diodes).
  • Page 8: Component Identification

    Component Identification The following illustrations depict some of the more commonly accessed Galaxy display components. Because Daktronics occasionally alters standard design to meet customer needs, the actual display design may very slightly from the illustrations below. This is only a brief overview. Refer to Section 4 for additional information on maintaining the various display components.
  • Page 9: Figure 2: Signal Converter (Rs232 To Rs422 Shown)

    ® Galaxy : Daktronics trademarked name for LED monochrome, tri-colored or RGB matrix displays. Network: A network consists of multiple displays connected to each other. Up to 240 displays can exist on one network. Power Supply: converts AC line voltage from the load center to low DC voltage for one or more module driver boards.
  • Page 10: 1.6 Daktronics Nomenclature

    “P_ _” denotes a power or signal plug for the opposite jack.  Finally, Daktronics part numbers are commonly found on drawings. Those part numbers can be used when requesting replacement parts from Daktronics Customer Service. Take note of the following part number formats: “0P-_ _ _ _-_ _ _ _”...
  • Page 11: Mechanical Installation

    Section 2: Mechanical Installation Notes: Daktronics does not guarantee the warranty in situations where the display is not constantly in a stable environment. Daktronics engineering staff must approve any changes that may affect the weather-tightness of the display. If any modifications are made, detailed drawings of the changes must be submitted to Daktronics for evaluation and approval, or the warranty may be void.
  • Page 12: Ventilation Requirements

    Ventilation Requirements Reference Drawings: Shop Drawing, AF-3165-8-32 High-34-RGB ......B-172745 Shop Drawing, AF-3165-40-48 High-34-RGB ......B-172746 Fans are mounted in the bottom of the display and to the back sheet for ventilation. Maintain a minimum distance of 3" (7.62cm) below the display to maintain proper airflow. Refer to the appropriate shop drawing for additional information.
  • Page 13: Display Mounting

    Daktronics recommends using all clip angles as attachment points. Carefully uncrate the display. Look each side of the display over for damage during shipping.
  • Page 14: Optional Temperature Sensor Mounting

    Optional Temperature Sensor Mounting The optional temperature sensor is mounted separately and requires a location away from the influence of chimneys, air conditioners, vents, tar roofs, concrete and parking lots which can cause abnormal temperature fluctuations. Usually a separation of at least 20 to 30 feet horizontally and eight feet vertically is required to achieve this.
  • Page 15: Electrical Installation

    Only a qualified individual should terminate power and signal cable within this Daktronics display. The Daktronics engineering staff must approve any changes made to the display. Before altering the display, submit detailed drawings for the proposed modifications to the Daktronics engineering staff for evaluation and approval or the warranty will be rendered null and void.
  • Page 16: Control Cable Requirements

    Connector RS-232 This cable is a 2-conductor shielded cable used to transmit an RS-232 signal (Daktronics part number W-1117). This shielded cable should not be subjected to mechanical flexing after installation. This cable is not for direct burial and should be routed in a dedicated, grounded metallic conduit at the base of the sign structure.
  • Page 17: Fiber Optic

    Fiber Optic This cable is a 4-fiber cable (Daktronics part number W-1376). Two fibers are used for display communications and the other two are saved for spares. The cable may be either direct burial or routed in conduit but it should not be subjected to mechanical flexing. The maximum length of a fiber optic cable is 2,000 feet (611.6 meters).
  • Page 18: Installing An Rj Connector

    Signal Input, Venus 1500 ........... Drawing B-175387 Shop Drawing; ............Refer to Appendix B Daktronics does not include the conduit. Refer to the appropriate shop drawing for your display size located in Appendix B for approximate locations for power and signal conduit. Separate conduit must be used to route: ...
  • Page 19: Power

    120VAC or 120/240 VAC single-phase power source. Depending on the module color and display size the power supply may vary. Do not connect the displays to any voltage other than that listed on the Daktronics product label. Proper power installation is imperative for proper display operation. The following sub-sections give details of display power installation.
  • Page 20: Power Installation

    Other grounding electrodes as described in Article 250 of the National Electric Code may be used. Daktronics recommends that the resistance to ground be 10 ohms or less. If the resistance to ground in higher than 10 ohms it will be necessary to install additional grounding electrodes to reduce the resistance.
  • Page 21: Power Connection

    Installation with Only a Neutral Conductor Provided Installations where no grounding conductor is provided must comply with article 250-32 of the National Electrical Code. If the installation in question meets all of the requirements of article 250-32, the following guidelines must be observed: ...
  • Page 22: 3.7 Signal Termination From Computer To Display

    3.7 Signal Termination from Computer to Display Reference Drawings: System Riser Diagram, RS422........Drawing A-174135 System Riser Diagram, RS232........Drawing A-174341 System Riser Diagram, Modem........Drawing A-174342 System Riser Diagram Fiber ........Drawing A-174344 System Riser; QC Outdoor Radio, V1500....Drawing A-177006 Signal Input, Venus 1500 ...........
  • Page 23: Figure 20: Signal Termination Display Rear View

    Figure 20: Signal Termination Display Rear View RS-232 A display that is controlled using RS-232 requires the use of a J-box within 25 feet of the display. From the J-box to the display, the signal may be connected using a quick connect cable or directly wired to the signal termination panel inside the display.
  • Page 24: Figure 22: Rs232 Signal Term Panel

    Figure 22: RS232 Signal Term Panel J-Box to Signal Term Panel (A35) J-box Wire Color Signal Term Panel (TB1) Pin 1 (TX-P) Black Pin 1 (RX1) Pin 2 (RX-P) Clear or Red Pin 2 (TX1) Pin 3 (GND) Shield Pin 3 (GND) RS-422 A display that is controlled using RS-422 requires the use of Signal Converter near the computer.
  • Page 25: Figure 23: Rs422 Quick Connect

    Figure 23: RS422 Quick Connect Figure 24: RS 422 Signal Term Panel Signal Converter to Signal Term Panel (A35) Signal Converter Wire Color Signal Term (J4 or J5) Panel (TB2) Pin 1 (GND) Shield Pin 1 (SHLD) Pin 2 (RX-P) Pin 2 (D1OUT-P) Pin 3 (RX-N) Black...
  • Page 26: Modem

    3. A 6-conductor phone cord with RJ11 connectors (Daktronics part number 0A-1137-0160) relays the signal to the modem. A second phone cord (Daktronics part number 0A-1137-0160) transfers data from J2 on the modem to J1 (RS232 IN) on the controller.
  • Page 27: Fiber Optic

    When fiber optic cables are used, signal from the converter enters the display and connects to the fiberboard (J4/J5). An adapter module (Daktronics part number 0A-1146-0029) allows the use of a 6- conductor phone cord with RJ11 connectors (Daktronics part number 0A-1137-0160) to relay the signal to J3 (RS232 IN) on the controller.
  • Page 28: Figure 28: Fiber Signal Connections

    Signal Converter to Display Fiber Board Figure 28: Fiber Signal Connections Signal Converter Field Cabling Display Fiber Board J2 (TX1) (Color varies) J5 (RX2) J3 (RX1) (Color varies) J4 (TX2) Electrical Installation...
  • Page 29: Venus 1500 Radio Client

    Venus 1500 Radio Client A display that is controlled using a radio requires a Server radio connected to the control computer, and a Client radio at the display. The radios must be within line-of-site of each other. The diagram below shows the connections through a Signal Converter. The Client radio must be located within 25 feet of the display, therefore 25 feet of cable is supplied with the Client radio.
  • Page 30: Figure 30: Signal Term Panel

    Figure 30: Signal Term Panel Electrical Installation...
  • Page 31: Signal Termination Between Two (Or More) Signs

    Signal Termination Between Two (or More) Signs Reference Drawings: System Riser Diagram, Modem ......... Drawing A-174342 System Riser Diagram, RS422 ........Drawing A-174135 System Riser Diagram, RS232 ........Drawing A-174341 System Riser Diagram Fiber ........Drawing A-174344 Signal Input, Venus 1500 ........... Drawing A-175387 System Riser, QC Outdoor Radio, V1500 ....
  • Page 32: Fiber Interconnection

    Fiber Interconnection A four-conductor fiber cable is used in connecting two or more displays in the Fiber Interconnection method. Connect the fiber cable to the fiber cards of the display as described in Drawing A-174344 and on the following table. Face A Data Out Field Face B Data In...
  • Page 33: Figure 32: Can Temp Sensor Wiring

    Using the Quick Connect and less then the 10 foot cable 1. Run ¾" conduit from the sensor location to the Quick connect Temp Sensor input at the back of the first display. The cable must be routed through ¾" metal conduit that should be earth- grounded to protect the sensor and controller from lightning damage.
  • Page 34: 3.10 First Time Operation

    ½" metal conduit that should be earth-grounded to protect the sensor and controller from lightning damage. 2. Use a 2-pair, individually shielded cable (Belden 5594, Daktronics part number W-1234) to connect the sensor to the controller.
  • Page 35: Maintenance And Troubleshooting

    4.1 Maintenance and Troubleshooting Overview Daktronics Galaxy series AF-3165 displays are front accessible; meaning access to the internal components can be gained only from the front of the display. This section provides the following Galaxy display information.
  • Page 36: 4.2 Signal Summary

    3. Both +6.5VDC and +9VDC power supplies are used to power the modules. Power supplies are preset. Contact Daktronics Customer Service for the proper settings. 4. In Galaxy displays, the 9VDC power supply powers the green and blue LEDs through the 4- pin connector.
  • Page 37: 4.4 Service And Diagnostics

    4.4 Service and Diagnostics Reference Drawings: Assy, Power Supply A-1633 @2, A-1591 ....Drawing A-148636 Assy, Power Box 2 Position ........Drawing A-155736 Exploded Front, Module ..........Drawing B-126111 Exploded Rear, Module ..........Drawing B-126112 Comp. Layout Diagram ........... Refer to Appendix B Schematic ..............
  • Page 38: Transformer And Rfi Filter

    Transformer and RFI Filter Remember: Disconnect power before servicing any internal components. Figure 33: Power Termination Box Transformer The transformer is located in the upper portion of the power termination box. To replace the transformer, first disconnect and label all the wires attached to it. Turn off power to the display before removing the wires.
  • Page 39: Controller

    Controller The controller sends data to the modules. Refer to the signal summary in Section 4.2 for more information and to the component location drawings for the position of the controller board. Figure 34 below illustrates a typical controller. Figure 34: Controller Component Layout The Rotary switches set the hardware address, which the software uses to identify that particular display.
  • Page 40 Controller Address Settings Address (Upper) (Lower) Test Mode … … … Maintenance and Troubleshooting...
  • Page 41 Four diagnostic LEDs are located on the controller; the table below tells what each LED denotes. Color Function Operation CAN TxD Flashes when controller is transmitting CAN information. CAN RxD Flashes when controller is receiving CAN information. System Reset Off when controller is functioning properly.
  • Page 42: Modules And Drivers

    The controller contains one jumper (X1) for use with a modem system. The jumpers must jump both pins for a modem system. Complete the following steps to remove the controller from the display. 1. Disconnect power from J5. 2. Remove all power and signal connections from the board. “Locked” connectors are released by squeezing together the tabs, then carefully pulling them from the jack.
  • Page 43: Figure 35: Removing A Module

    Removing the Louver Assembly Complete the following steps to remove the louver assembly from the face of the module: 1. From the backside of the module, remove the five twist-on fasteners holding the louver assembly to the module. 2. Lift the louver assembly straight away from the module.
  • Page 44: Power Supplies

    Schematic when reconnecting the wires. Light Detector The light detector is internally mounted and wired at Daktronics. It is located in the bottom left corner on the front of the display (identified as assembly 0A-1241-4013 (LT) in the Component Layout Diagram).
  • Page 45: Fiber Board

    Fiber Board Signal Power The fiber module has three LEDs. The power Connection Connection LED (DS1) should remain lit while power is applied to the module. The receive LED (DS2) will light when the display fiberboard is accepting signal from the computer fiberboard. Power LED The transmit LED (DS3) will light when the Receive LED...
  • Page 46: Ventilation Systems (With Fans And Filters)

    Ventilation Systems (With Fans and Filters) Ventilation fans should be checked after 1,500 hours of operation and every 1,500 hours after that to ensure the display is being cooled properly. Fans should be checked more often if the display is located in a dusty or harsh weather environment (i.e.
  • Page 47: Thermostats

    Thermostats Reference Drawing: Comp. Layout Diagram ........... Refer to Appendix B A thermostat controls when the ventilation fans are turned on in the display. Refer to the Component Layout Diagram for the location of the thermostat. The ventilation fans turn on when the inside of the display reaches 85...
  • Page 48: Troubleshooting

    Troubleshooting This sub-section contains some symptoms that may be encountered in the displays. This list does not include every possible symptom, but does represent common situations that may occur. Symptom/Condition Possible Cause/Remedy  One or more LEDs on a single Replace/check ribbon cables on the module fail to light.
  • Page 49: 4.10 Initialization Operation Information

    4.10 Initialization Operation Information Every time the display is operated, the display will run through an initialization in which it will display the following: Product Name (Galaxy) Display Size (Row x Column) Shading (32,768 or 8) Firmware Number (ED13305) Operating System (OS 3.XX) Firmware Revision (Rev X.XX) Hardware Address (HW: XX) Software Address (SW: XX)
  • Page 50: 4.11 Replacement Parts List

    The following tables contain some of the items that may need to be replaced in these displays over a period of time. Many of the parts within the display also list their part numbers on labels affixed to them. To prevent theft, Daktronics recommends purchasing a lockable cabinet to store manuals and replacement/spare parts. Part Description...
  • Page 51: 4.12 Daktronics Exchange And Repair And Return Programs

    Daktronics' unique Exchange Program is a quick, economical service for replacing key components in need of repair. If a component fails, Daktronics sends the customer a replacement, and the customer, in turn, sends the failed component to Daktronics. This not only saves money but also decreases display downtime.
  • Page 52 This is how to reach us: Mail: Customer Service, Daktronics Inc. PO Box 5128 331 32nd Ave Brookings SD 57006 Phone: Daktronics Help Desk: 866-343-3122 (toll free) or 605-697-4034 Fax: 605-697-4444 Maintenance and Troubleshooting...
  • Page 53: Appendix A: Signal Converter

    Appendix A: Signal Converter The following table gives the typical state of the signal converter when the LEDs are either on or off. Refer to Figure 41 below for an illustration of the signal converters and the locations of the various components. LED Indicators Typical States Signal Converter (SC) is receiving power.
  • Page 54 J1 25 Pin DB-F OPERATION RX-P (in) Loop-Back Test: To perform a loop-back, for testing purposes only, connect the following using copper conductor jumpers. Note: This test should be performed with only one jack at a time. Do not connect loop back to more than one jack at a time.
  • Page 55: Appendix B: Reference Drawings

    Appendix B: Reference Drawings Refer to Section 1.1 for information on reading drawing numbers. The following drawings are listed in numerical order by size (A, B, etc.) Power Specs, 8x48 – 48x144 Display, RGB ......... Drawing A-148571 Assy, Power Supply A-1633 @2, A-1591 ........Drawing A-148636 Power Connection, AF-306X ............

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