Page iii Table of Contents PREFACE..............................v About Thinklogical ..........................v ® About This Product Manual ........................1 Note and Warning Symbols........................1 Class 1 Laser Information ........................1 SECTION 1: THE TLX SYSTEM FEATURES ..................2 The TLX640 Design ..........................3 Power Supply Modules ..........................
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Page iv How to Install and Replace a Switch Card ..................24 How to Install and Replace a Controller Card .................. 25 How to Install and Replace a Fan Tray.................... 25 How to Install and Replace a Power Supply ..................26 Ordering Information ..........................
Thinklogical products are designed and manufactured in the USA and are certified to the ISO 9001:2015 standard. Thinklogical is headquartered in Milford, Connecticut and is owned by Belden, Inc., St. Louis, MO (http://www.belden.com). For more information about Thinklogical products and services, please visit https://www.thinklogical.com.
Page 1 About This Product Manual This product manual is divided into four sections: TLX System Features, Set-Up & Installation, Regulatory & Safety Requirements and Thinklogical Support. These are sub-divided to help you find the topics and procedures you are looking for. This manual also contains Appendices. Section 1 –...
Page 2 Section 1: TLX System Features The Logical Solution The TLX640 is a 10G high performance modular, non-blocking matrix switch that supports full, uncompressed 4K video with full color depth at 60Hz frame rate for complete, end-to-end routing of video and peripheral signals over multi-mode or single-mode fiber-optic cable. This highly reliable and resilient matrix switch is expandable from 20x20 ports up to 640x640 ports, which allows for highly flexible deployment configurations.
Page 3 THE TLX640 DESIGN The modular approach of the TLX640 Matrix Switch (sometimes referred to as a Switch or Router) allows all critical system components, including switch cards, power supplies, cooling fans and pluggable optics (SFP+) to be hot-swappable, thus minimizing business impact during reconfigurations, updates or failures.
Page 4 POWER SUPPLY MODULES The dual, redundant power supplies for each card cage ensure continuous, uninterrupted power. The supplies are current sharing which means the supplies share the load equally. If a power supply fails, the redundant power supply can support the entire current load of one fully populated card cage.
Page 6 4. Alarm, Inventory and Power Supply Status (TCP port 17600) • State of the alarm contacts • Card Inventory • Power Supply Status (internal TL use only) • Switch card temperature readings 5. I/O card data (TCP ports 17601 through 17640, 1 port per I/O card) •...
Page 7 SYSTEM LOG FILES SUPPORT /var/log/. The TLX640 records system events into files located in the directory If you wish to preserve log files, you may redirect the logs to another system(s). This is a standard feature of Linux's rsyslogd program.
Page 8 ALARMS: The Fan Tray is equipped with an annunciator port for system alarms that can be configured to trigger an external control system. The dry alarm contacts are Normally Closed when unpowered, Normally Open when powered (OK condition) and Closed for an alarm condition. Maximum switching capacity is 2A at 12V.
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Page 9 THE DIGITAL CROSSPOINT SWITCH The Digital Crosspoint Switch is a non-blocking 12Gpbs asynchronous switch that can connect any input to any output of Thinklogical’s TLX, VX and MX Matrix Switches. Video and Data signals are routed in both directions and the data stream is de-multiplexed at the receiver to deliver uncompressed, high resolution video, audio and peripheral data at the end-user’s workstation.
Page 10 SWITCH CARD MODULES The TLX640 contains 8 Switch Cards. These 8 Switch Cards provide the mid-stage switch portion of a three-stage Clos switch fabric. (The ingress and egress stages are located on the input output cards. The mid-stage is distributed across the 8 switch cards). The Switch cards are labeled from right (Card 1) to left (Card 8).
Page 11 STATUS LEDS The TLX640 has status LEDs located on the front of the unit. These LEDs give a visual indication (LED on) that the System Power (12V) and the Controller Power (3.3V) in both the Upper and Lower Card Cages is applied.
Page 12 PRODUCT COMPATIBILITY The TLX640 is compatible with these Thinklogical products: ® • Single & Multi-Mode TLX 10G KVM & Video Extenders (10G to 10G only) • Single & Multi-Mode Velocity 6G KVM & Video Extenders (6G to 6G only) •...
Page 13 Section 2: Set-Up & Installation Contents When you receive your Thinklogical TLX640 KVM Matrix Switch, you should find the following ® items in the quantities specified in your order: • TLX640 Chassis (includes 4 Power Modules, Fan Tray, Up to 8 Switch Cards, Upper and Lower Interconnect Cards and one or two Controller Cards) •...
Page 14 Connecting to the TLX640 Thinklogical’s line of TLX Extenders come in both fiber-optic cable and CATx cable versions. Thinklogical’s proprietary multiplexing technology combines video, audio and peripheral data on a single data stream for up to 80km over a single fiber or up to 100m over a single CATx cable. The TLX640 is compatible with the following Thinklogical products: ®...
Page 15 External Control CPU Minimum Requirements The External Control CPU must meet the following minimum requirements (including requirements for using Thinklogical’s System Management Portfolio): • System Management Interface package requires Debian 32 or 64 bit. • Configurator and Hot Key Manager run on Linux (RedHat 32 & 64 bit, Debian 32 &...
Page 16 LC-Type Fiber-optic Cable Installing Fiber-optic Cable: The TLX640 switching matrix connects any SFP’s optical OPTICAL OUTPUT PORT (Transmit) output port (Transmit) to any other SFP’s optical OPTICAL INPUT PORT (Receive) input port (Receive) with LC-type connectors. Requirements: Thinklogical recommends LC-type, SX+ Laser Enhanced (50µm) fiber for your TLX640 KVM Matrix Switch and Velocity Extension System.
Page 17 TLX Extender Fiber-Optic Cable Configurations SINGLE VIDEO MODULES DUAL VIDEO MODULES Note: On Dual Video models, SFPs 1 & 2 are Video 1 and SFPs 3 & 4 are Video 2. thinklogical TLX640 Matrix Switch Product Manual Rev. H, February 2020...
Page 18 TLX Extender CATx Cable Configurations There are currently several versions of CATx (category 5/5a/6/6a/etc.) cables on the market. Thinklogical recommends using a minimum of CAT6 for your TLX KVM Matrix Switch and Extension System (CAT6a 23 AWG recommended). All cables CAT6 or higher can extend up to a maximum of 100m.
Page 19 Input / Output Cards The hot-swappable Input/Output (I/O) Cards provide excellent in-service expansion capabilities in convenient sets of 20 ports per card, allowing re-configuration without interrupting signal processing. The TLX640 will support up to 32 Input/Output Cards. Each I/O card consists of one Transmit (T) and one Receive (R) optic per port. I/O Cards are available with LC-type fiber connectors and can be assembled with Single-mode or Multi-mode optics (SFP+).
Page 20 Routing Thinklogical Extenders through the TLX640 Comprised of a fiber-in, fiber-out matrix switch and fiber-optic KVM Transmitter and Receiver Extenders, this complete system provides transparent and secure routing, switching and extension of video and high-speed data peripherals to remote destinations with ease. TLX640 Transmit / Receive Concept Connecting to the Receiver The Velocity Receiver serves as the Destination (desktops, theaters, conference rooms, editing...
Page 21 Routing Thinklogical TLX Extenders through the TLX640 ® Connecting to a Control CPU The TLX640 is controlled via a dedicated external Control CPU. This allows for customization as well as ease of control and administration. Access is provided via a network connection or serial RS-232. Note: The Control CPU (Computer) is supplied separately.
Page 23 During normal operation the Primary or Back-up Controller can be managed via the console port or over an SSH connection. The HALT Command • Typing halt at the command line will perform an orderly shut-down of the active Control Card.
Page 24 How to Install or Replace an Interconnect Module Note: Replacing the Interconnect Module will interrupt service. To replace the Interconnect Module, the front door and front panel must first be removed. (See Appendix B, pg. 31.) Turn both front door latches one quarter turn clockwise (arrow on knob pointing up) to release the door.
Page 25 How to Install or Replace a Controller Card Note: When using a single Controller, the top Controller slot is always Primary. Replacing the Controller Card will interrupt service if a Back-up (Secondary) Controller Card is not installed. Turn the thumbscrews counterclockwise until they disengage from the chassis. Pull the Controller Card straight out using both black handles.
Page 26 How to Replace a Power Supply Warning! Disconnect the power cord before proceeding! Note: If only TWO primary power supplies (1 & 3) are installed, shutdown IS required. If TWO primary power supplies (1 & 3) AND TWO back-up power supplies (2 & 4) are installed, shutdown IS NOT required.
European Union Declaration of Conformity Manufacturer’s Name & Address: Thinklogical, A BELDEN BRAND 100 Washington Street Milford, Connecticut 06460 USA Thinklogical’s products comply with the requirements of the Low Voltage Directive 2006/95/EC, the EMC Directive 2004/108/EC, the RoHS Directive 2011/65/EU, the WEEE Directive...
Page 28 Electromagnetic Immunity EN 55024:2011+A1 CENELEC EN 55032:2015 EN 61000-3-2:2000 Harmonics EN 61000-3-3:2008 Flicker EN 61000-4-2:2009 Electro-Static Discharge Test EN 61000-4-3:2006 A1:2008, A2:2010 Radiated Immunity Field Test EN 61000-4-4:2004 Electrical Fast Transient Test EN 61000-4-5:2006 Power Supply Surge Test EN 61000-4-6:2009 Conducted Immunity Test EN 61000-4-11:2004 Voltage Dips &...
1-203-647-8700 and let us help. If you need to write us or return a product, please use the following address: Please include the Return Merchandise Authorization number: Thinklogical, A BELDEN BRAND 100 Washington Street Milford, CT 06460 USA Attn: RMA#...
Page 33 APPENDIX D: SD Card Replacement Procedure for the TLX640 Controller Card This procedure assumes a normally operating TLX system using both a Primary and a Back-up Controller Card. Note: If Partitioning, Restricted Switching or P2P is being used, copy the upstream.csv /var/local/router file from the appropriate...
Page 35 APPENDIX E: Secure Applications TLX Matrix Switch Control When used in a secure application, the Matrix Switch and External Computer (server) used to manage the system must be in a physically secure environment to which only trusted administrators have access. Similarly, the server used to manage the Matrix Switch must be physically protected and have suitable identification/authentication mechanisms to ensure that only trusted administrators have access.
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Page 36 Restricted Switching Restricted Switching provides multiple levels of security classification domains on the same Matrix Switch. Each destination must ensure that no unauthorized content is displayed or accessed. Therefore, every input and output must be prioritized. Priorities can range from 1 to the total number of ports in the Matrix Switch.
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Page 37 To verify the system’s Restricted Switching policy, Thinklogical recommends the following: 1) Review the daemon.log file on the active Controller Card and correct any errors in the Restricted Switching Table before implementing multiple levels of security classification domains on the same Matrix Switch.
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Page 38 Restricted Switching with TLX, VX and MX Matrix Switches Restricted Switching Priority Scheme The following example shows a priority scheme for four levels of security managed by one TLX Matrix Switch: Restricted switching is configured via firmware loaded into the Matrix Switch.
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Page 39 Partitioning Partitions allow TLX, VX and MX Matrix Switch sources and destinations to be segregated. Therefore, destination workstations will only receive signals that are transmitted from source computers in the same partition. In addition, it is impossible for a source computer to be inadvertently routed outside of its designated partition as the signals will not be transmitted.
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Page 40 At system power up, after initial boot-up, the Primary Controller Card will only evaluate its Partition Table (upstream.csv file) once upon becoming active. The Back-Up Controller Card will NOT evaluate its Partition Table (upstream.csv file) at initial boot-up, but rather when a switchover occurs from Primary Active to Back-Up Active.
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Page 41 Partition Switching is disabled when Partition Table files are removed. By default, when there are no Partition Table files, all ports not listed will default to partition 1. All Switches are shipped without Partition Table files stored on the Controller Card and therefore do not restrict any connection. Administration Access There are two methods by which the administrator can access the Switch Controller Configurations: 1.
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Page 42 Secure Application Examples The diagram on pg. 43 shows the TLX12 Matrix Switch in a secure application. The highly secure components are described as the Red Network and the other, lower security components are described as the Black Network. The Red Network, containing the computers (sources), is shown in a physically secure environment along with the TLX Matrix Switch, the computer server used to manage the Switch, and the Network Hub.
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