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Summary of Contents for ABACUS GEMINI 2000
- Page 1 GEMINI 2000 INSTALLATION MANUAL Tel: 01527 400024 Email: info@abacushealthcare.co.uk www.abacushealthcare.co.uk Gemini 2000 Installation Manual v1.3...
- Page 2 This product is designed to be sold on a supply and install basis by a trained certified installer and electrical work carried out by a qualified electrician. Only accessories authorised by the manufacturer should be used with this product. Gemini 2000 Installation Manual v1.3...
- Page 3 WARNING! This Bath moves. Ensure there are no objects or persons that can become trapped or injured while the bath raises or lowers. Gemini 2000 Installation Manual v1.3...
- Page 4 SERVICES OR UNDER FLOOR HEATING BURIED within the ‘foot plate’ area detailed in figure 1.0. All floor finishes should be in place prior to installation (i.e. altro/tiling). Tap end of Head end of bath bath Foot plates Figure 1.0 Gemini 2000 Installation Manual v1.3...
- Page 5 Notice the position of the hot and cold pipes entering the bath in figure 4.0. This orientation will be mirrored for a right hand bath, with cold water pipe being closest to the bath foot plate. Figure 4.0 Gemini 2000 Installation Manual v1.3...
- Page 6 Isolation valves must be located so that they are easily accessible. Waste - 40mm Waste outlet @ 3ltr/sec. It is recommended that the waste should be set at between 30-100mm centre from the floor. Gemini 2000 Installation Manual v1.3...
- Page 7 Elbow isolation valves may be used to improve plumbing routing where possible. Isolation valves must be located so that they are easily accessible. Waste - 40mm Waste outlet @ 3ltr/sec. Waste pipe highest point should not exceed 120mm from the floor. Gemini 2000 Installation Manual v1.3...
- Page 8 The hot and cold water feeds entering the bath will always maintain the same order, regardless of bath handing. Cold water to the left of the bath, hot water to the right of the bath (figure 9.0). Figure 9.0 Gemini 2000 Installation Manual v1.3...
- Page 9 Isolation valves must be located so that they are easily accessible. Waste - 40mm Waste outlet @ 3ltr/sec. It is recommended that the waste should be set at between 30-100mm centre from the floor. Gemini 2000 Installation Manual v1.3...
- Page 10 Elbow isolation valves may be used to improve plumbing routing where possible. Isolation valves must be located so that they are easily accessible. Waste - 40mm Waste outlet @ 3ltr/sec. Waste pipe highest point should not exceed 120mm from the floor. Gemini 2000 Installation Manual v1.3...
- Page 11 Hot water 2.2 bar and Cold water 2.2 bar = Approx. 7min. to fill bath with 250 litres If in doubt a pressure test should be carried out prior to installation of the bath, and if required a booster pump or pressure reducing valve fitted, as required. Gemini 2000 Installation Manual v1.3...
- Page 12 Earth Bonding and Cross Bonding are to be fitted and tested for continuity in accordance with IET regulations. Trailing flex should be protected by use of protective conduit. Image for Plumbing and Electrical Supplies (Reference purposes only) -Side & end wall feeds Gemini 2000 Installation Manual v1.3...
- Page 13 GEMINI 2000 ON SITE ASSEMBLY AND INSTALLATION INSTRUCTIONS The bath will come in a partly built state on a pallet, with all panels boxed separately. Depending on the individual bath location, the bath may require some break down to safely get it on site.
- Page 14 Note: When refitting the belly pan, it is critical that a gap of approximately 1mm is maintained between the switch contact surface and the top of the belly pan. This will ensure no miss triggering of the safety edge system. Gemini 2000 Installation Manual v1.3...
- Page 15 The actuator can now carefully be set aside. Repeat for the other side. Now cable tie the scissor fame together to prevent opening. Gemini 2000 Installation Manual v1.3...
- Page 16 3. The base frame will now come free from the foot plate assembly. Remove Carefully lower the end of the frame to the ground. 4. Repeat the process for the opposite end of the bath. Gemini 2000 Installation Manual v1.3...
- Page 17 Floor must be sound, solid and even surface. Attention should be paid to the footplate area which will be drilled to a depth of 100mm and must be of sound construction with no buried services in foot plate area. Gemini 2000 Installation Manual v1.3...
- Page 18 Position the screw cover over the mount from above, and when lined up correctly press down firmly. When correctly installed the top of the cover will come flush with the top of the mount, as below Gemini 2000 Installation Manual v1.3...
- Page 19 22mm nylon pipe brackets as shown. Waste water outlet 210mm Water feeds Tap connections Pipework mounting bracket When reassembling the bracket to the frame for bath installation, use the 2 x M5 round head allen bolts removed. Gemini 2000 Installation Manual v1.3...
- Page 20 Left foot end panel Once the foot end panel to cut has been selected, use the information below to correctly mark out and cut the panel. 40 mm 40 mm Correctly cut left 120 mm foot end panel Gemini 2000 Installation Manual v1.3...
- Page 21 Left Handed Bath 180mm Plumbing connections exiting bath Right Handed Bath 180mm Plumbing connections exiting bath When reassembling the bracket to the frame for bath installation, use the 2 x M5 round head allen bolts removed. Gemini 2000 Installation Manual v1.3...
- Page 22 Once the foot end panel to cut has been selected, use the information below to correctly mark out and cut the panel. Clean up and tidy any sharp edges with sandpaper. 60 mm 190 mm Correctly cut foot end panel Gemini 2000 Installation Manual v1.3...
- Page 23 . Step 5 Taking a middle end panel (with fastmount on the bottom), bolt into place using the lower holes on the foot frame assembly. Do not tighten at this stage!. Gemini 2000 Installation Manual v1.3...
- Page 24 Check that the panels are aligned correctly, and are symmetrical each side relative to the frame. When satisfied that all 4 middle panels look as they should, tighten the nuts found in steps 6 and 7, this will add rigidity and prevent any further movement to these panels. Gemini 2000 Installation Manual v1.3...
- Page 25 This will ensure the panel edge seats properly under the bath lip. Firmly press together the 2 x fastmount fixing found at the bottom corners of the panel (1 at each end). Gemini 2000 Installation Manual v1.3...
- Page 26 The handset should be plugged into the bath port located on the side of the bath. Ensure the lead retaining clip is refitted once the handset has been connected. Step 19 Correctly fit both foot end side panels following steps 2 and 3. Gemini 2000 Installation Manual v1.3...
- Page 27 Bellow bracket Ensure the last flap of the bellow is tucked through the small gap between the panel and the bellow bracket. This will be further secured in the next stages. Bellow Bellow insert gap Gemini 2000 Installation Manual v1.3...
- Page 28 Repeat steps 21 and 22 for the head end of the bath. Step 24 After checking that all panels are correctly fitted and are well aligned, it is time to begin testing the bath. See page 29. Gemini 2000 Installation Manual v1.3...
- Page 29 M10 x 50 Nylon Plug Type E M8 Form C Washer - BZP *Sleeves will not grip unless the hole is cleaned out first. Ensure washer is placed between Fischer screw head and foot plate to protect the painted surface. Gemini 2000 Installation Manual v1.3...
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Page 30: Bath Operation
WARNING! In the event of mains failure during use of the bath, back-up batteries will enable the bather to exit the bath. Do not carry on using until mains power is restored. Gemini 2000 Installation Manual v1.3... -
Page 31: Troubleshooting
Mains power has failed to the unit – See section titled ‘Bath does not move’ Bath Panels touching /noisy If the upper and lower panels touch, marking will occur. Adjust panels as necessary to correctly align. Gemini 2000 Installation Manual v1.3... -
Page 32: Cleaning Information
Any consequence arising from unskilled or incorrect handling of the product is not covered by this guarantee. The following items, when supplied by Abacus Healthcare are guaranteed for a period of twelve months from the date of supply for the parts only (labour costs are not covered).
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