Elliott RECON 2500 Operating And Maintenance Instructions Manual

Tube leak test gun - pressure

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2500
Tube Leak Test Gun - Pressure
Tube & Pipe Cleaners
Tube Testers
Tube Plugs
Tube Removal
Tube Installation
Operating and Maintenance Instructions
www.elliott-tool.com

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Summary of Contents for Elliott RECON 2500

  • Page 1 2500 Tube Leak Test Gun - Pressure Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation Operating and Maintenance Instructions www.elliott-tool.com...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction ......................4 Safety Guidelines ....................5 General Information ....................6 Operation Instructions ..................8 Seal Sets & Support Tubes .................. 8 Technical Information ................... 9 Parts List & Diagrams ................... 9 Maintenance Instructions ................... 10 Troubleshooting Guide ..................14 Warranty ......................
  • Page 4: Introduction

    If this is a repeat purchase, you can rest assured that the same value you have received in the past will continue with all of your purchases, now and in the future. The RECON 2500 Tube Leak Test Gun has been designed for the following types of equipment: Heat Exchangers...
  • Page 5: Safety Guidelines

    • Use Proper Accessories. Use Elliott accessories only. Be sure accessories are properly installed and maintained. • Maintain Labels and Nameplates. These carry important information and will assist you in ordering spare and replacement parts.
  • Page 6: General Information

    Washers to support up to 2.456” (62.4mm) Seals (BW1700, BW2090, BW2600) Tool Case Start-Up If the tubes have been chemically cleaned, please check with Elliott Tool regarding the compatibility of the test gun seals with the cleaning agent. Support Tube...
  • Page 7 GENERAL INFORMATION Installing Replacement Seals Replacement seals for the RECON 2500 test guns are always supplied with the corresponding size washers. Always replace the seals and washers on both guns at the same time. Under optimum testing conditions you should be able to test between 500 to 1000 tubes per replacement Seal and Washer set.
  • Page 8: Operation Instructions

    OPERATION INSTRUCTIONS The RECON 2500 Test Guns come as a set. This set is comprised of: an air injection gun and a plugging gun. The air injection gun can be differentiated from the plugging gun because it incorporates the valve block and air regulator.
  • Page 9: Seal Sets & Support Tubes

    SEAL SETS & SUPPORT TUBES RECON 1250 & 2500 Seal Sets Tube OD 10-11 12-13 14-15 16-17 18-19 20-24 1/2” (12.7mm) TTPS250 TTPS300 TTPS340 TTPS370 TTPS400 5/8” (15.9mm) TTPS270 TTPS340 TTPS370 TTPS440 TTPS470 TTPS500 TTPS530 3/4” (19.1mm) TTPS400 TTPS440 TTPS500 TTPS530 TTPS590 TTPS620...
  • Page 10: Maintenance Instructions

    HANDLE HALF TTP2500-151 1/4 NIPPLE 41-6534K56 CHECK VALVE TTP2500-164 1/8 NPT PLUG P548015 MALE CONNECTOR TTP2500-162 LABEL (NOT SHOWN) TTP2500LBL-1 TUBING (NOT SHOWN) 41-5156K87 THREADED STUD (NOT SHOWN) TTP2500-138 NEEDLE ROLLER (NOT SHOWN) P8573-17 RECON 2500 Tube Leak Test Gun...
  • Page 11 TUBE LEAK TEST GUN - PRESSURE TTP2500-100 ECON 2500 Tube Leak Test Gun...
  • Page 12 BLEED VALVE TTP1250-177 HANDLE HALF TTP2500-251 PRESSURE GAUGE TTP2500-190 LABEL ETTLBL1800A ELASTIC LOCKNUT, #4-40 546GSS THREADED STUD (NOT SHOWN) TTP2500-138 LABEL ( NOT SHOWN) TTP2500LBL-2 TUBING (NOT SHOWN) 41-5156K87 NEEDLE ROLLER (NOT SHOWN) P8573-17 RECON 2500 Tube Leak Test Gun...
  • Page 13 TUBE LEAK TEST GUN - PRESSURE TTP2500-200 ECON 2500 Tube Leak Test Gun...
  • Page 14: Troubleshooting Guide

    2. Proper air pressure is not being used. a.) Test guns operate on air pressure ranging from 40 to 125 psi (2.7 to 8.6 Bar). Use the provided air regulator to ensure you are within the specified PSI range. RECON 2500 Tube Leak Test Gun...
  • Page 15: Warranty

    WARRANTY Should any part, of Seller’s own manufacture, prove to have been defective in material or workmanship when shipped (as determined by Seller), Seller warrants that it will, at its sole option, repair or replace said part f.o.b., point of manufacture, provided that Buyer notifies, in writing, of such defect within twelve (12) months from date of shipment from the manufacturing plant.
  • Page 16 Contact Us Elliott Tool offers a complete line of precision tube tools to meet your needs. Locally Supported By: Contact us or your local support. Elliott Tool Technologies, Ltd. 1760 Tuttle Avenue Dayton, Ohio 45403-3428 www.elliott-tool.com/support Phone: +1 937 253 6133 • +1 800 332 0447 Fax: +1 937 253 9189 www.elliott-tool.com...

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