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Summary of Contents for TDK reylon plasma piezobrush PZ3
- Page 1 Operating instructions for piezobrush PZ3 handheld device ® BA-PZ3_ML / F0354400 EN (ES) Equipements Scientifiques SA - Département Composants & Modules - 127 rue de Buzenval BP 26 - 92380 Garches Tél. 01 47 95 99 84 - Fax. 01 47 01 16 22 - e-mail: comp@es-france.com - Site Web: www.es-france.com...
- Page 2 Thank you for purchasing a relyon plasma GmbH branded product. To get the best from your device, please read these instructions carefully. Important! Read these instructions carefully before assembling, installing and starting up the device! Always follow the safety instructions! Failure to follow the safety instructions may result in accidents, serious injury and serious damage to the device.
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Page 3: Table Of Contents
Safety ............................4 Residual risks ............................ 4 Information and obligations for the operator ..................6 Impermissible operating conditions ....................6 Emissions ............................6 Description of device ........................ 7 Intended use ............................. 7 Scope of delivery ..........................7 Description of device ......................... 8 Technical data ......................... -
Page 4: Safety
Safety This device is built according to corresponding international standards. Like with every technical product incorrect or not intended use can however be dangerous. Follow the instructions in this operating manual in addition to the general safety regulations. Caution - Danger! When working with the device, please note and observe the safety instructions and requirements in these operating instructions because non-compliance may result in serious or fatal injury. - Page 5 Attention – Damage to device! Under no circumstances may the fan cover on the rear side of the device be closed. This would interrupt the supply of cooling medium required in operation. Never touch the piezo crystal at the front of the device with sharp-edged objects. This component may be damaged by improper handling.
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Page 6: Information And Obligations For The Operator
Information and obligations for the operator • The system may emit interference. The system has been tested in accordance with EMC legislation. The operator must verify and assure electromagnetic compatibility with other electrical and electronic equipment in the immediate vicinity of the system. •... -
Page 7: Description Of Device
Description of device Intended use The piezobrush® PZ3 is a handheld device for generating technical plasma. It is used to pre-treat a wide range of material surfaces before processes such as gluing or printing. It is also possible to use the cleaning effect of the plasma. Only use the device for the intended purposes. -
Page 8: Description Of Device
Description of device The individual parts of the generator are shown and named in the diagram below. These terms are used throughout the operating instructions. Component description Module „Standard“ (inserted) Piezo element in module (embedded in module) Module release button (on both sides) Start/Stop button Menu buttons Display... - Page 9 Component description Plug-in power supply Compartments for optional modules Foam insert Attention! The piezo element is an oscillating component that vibrates mechanically at high frequency. Due to its design, this component cannot be fixed rigidly. For this reason, the component can lie off-center in the interchangeable modules within certain limits. This is not an error or quality defect.
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Page 10: Technical Data
Technical data Electrical data • 24 V DC (device) / 110 – 230 V AC (power supply) Supply voltage • Power consumption max. 18 W • Model Handheld device with plug-in power supply Dimensions • Weight 110 g (not including plug-in power supply) •... -
Page 11: Special Note On The Operation Of The Plasma Process
Special note on the operation of the plasma process General description Treating surfaces with atmospheric plasma has several advantages. These are e.g. the increase of the surface energy to produce a better wettability of the surface. An optimal surface wetting is the first and often decisive step to achieve excellent print quality, homogeneous coating, uniform varnishing or an integrally bonded application of adhesives. -
Page 12: Carrying Out Surface Treatment
Please note that the selected plasma system is suitable for the desired application. Additional information on applications, as well as publications, can be found on the website www.relyon-plasma.com. Carrying out surface treatment Depending on the type and condition of your substrate, pre-cleaning before the plasma process can improve the overall outcome. -
Page 13: Operation
Operation Inserting / removing the module The modules are provided with labels in different colours for easy identification. Please do not remove these labels. To insert a module, take it out of the packaging and hold it in the area of the nozzle outlet without touching the piezo element (picture 1). -
Page 14: Installation
Attention – Damage to device! Do not reach into the interior of the unit if no module is inserted and do not insert any objects into the opening of the unit other than the modules provided for this purpose. Hold the modules only in the front area as described above and avoid touching the contact board and the piezo element. - Page 15 Attention - Damage to device! The plasma generator can be damaged if it is operated without air supply. This would interrupt the supply of the cooling medium required during operation. Never cover the air inlet and/or the nozzle outlet during operation. The plasma generator can be damaged if electrically conductive objects are closer than 60 mm to the front third of the plasma generator during operation.
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Page 16: User Menu
User menu The device starts in the menu item "Home". The home menu provides you with an overview of various pieces of information while you work with the device. To navigate through the menu items, use the " < " (left) and " > " (right) buttons on the keypad. - Page 17 Menu item/description Settings Display Start: Device is booting and switches to the menu item "Home" when ready Home: Overview; pressing the start/stop button starts or stops the plasma activation Process: - Stopwatch Selection of the various process tools - Countdown - Metronome Timing: 1s to 300s in...
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Page 18: Process Tools
Process tools As described in section 7.3, the device provides various functions as tools to support the plasma treatment process. • Stopwatch The device measures the duration of plasma generation in 1 second steps from start to stop triggered by pressing of the start/stop button. The value measured last remains in the home menu until the next plasma generation is started. -
Page 19: Working With Module „Standard
Working with module „Standard“ This module is used for various applications on non-electrically conductive substrates / materials such as plastics, ceramics, glass, natural fibres, leather, textiles etc. The range of the permissible working distance is approx. 2 to 10 mm. Electrically conductive substrates such as metals or conductive polymers cannot be reliably treated with this nozzle. -
Page 20: Taking Out Of Service
Taking out of service • Press the start/stop button again to stop plasma generation. • Disconnect the power supply once work is completed. Maintenance Cleaning • Clean the plasma generator only on the outside. • Make sure that the plasma generator is disconnected from the power supply. •... -
Page 21: Troubleshooting
Troubleshooting Fault / error Cause Rectification Device cannot be started or Mains failure. Check electrical power supply. plasma extinguishes during Mains fuse triggered. Check mains fuse. operation. Mains plug not making contact Check seat of mains plug. correctly. Mains plug is defective. Replace mains plug. -
Page 22: Environment
Environment 11.1 Disposal Consider the environment. Used electrical and electronic equipment must not be disposed of as household waste. • The device contains valuable materials that can be recycled. Take the device to a suitable collection point. • Please return defective or replaced modules to relyon plasma for analysis. Please contact us in advance. -
Page 23: Spare Parts
Module „Nearfield“ 1000650200 1000640700 Plug-in power supply 24 V DC, 18 W (EU) 1000641200 Country adapter set for plug-in power supply (US, UK, AUS) relyon plasma GmbH A TDK Group Company Osterhofener Straße 6 93055 Regensburg Germany Telefon: +49-941-60098-0 Fax: +49-941-60098-100 E-Mail: info@relyon-plasma.com...
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