Green Power GPG4000CW Owner's Manual
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Green Power GPG4000CW Owner's Manual

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We Power Your World!
Owner's Manual of Generator for
GPG4000CW
Green-Power America,LLC

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Summary of Contents for Green Power GPG4000CW

  • Page 1 We Power Your World! Owner’s Manual of Generator for GPG4000CW Green-Power America,LLC...
  • Page 2 Products Service Green-Power America LLC thanks you for choosing a Green-Power America product. egister your product within 10 days of purchase to ensure that you receive service. egistering your product 1. You have a record of the product purchase, 2. Customer Service can Be serve you on Warranty related issues, You can register your product in one ways as follow...
  • Page 3 4000W Generator Topi c Page n i l Assembly and Installation Operation Inspection，Cleaning, Maintenance and Storage Speci fications t s i GREEN-POWER AMERICA，LLC（HEREINAFTER IN SHORT “GREEN-POWER” OR “GPA” ）...
  • Page 4 Green-Power Green-Power Green-Power Green-Power please call specified toll free number. Service purchaser should contact Green-Power...
  • Page 5 4 000W Generator Green-Power Green -Pow...

  • Page 6: Safety Guidelines - Definitions

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 7: General Precautions

    4 000W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.

  • Page 8: Hot Components

    Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container. •...

  • Page 9: Work Area

    4 000W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 10 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 11 4 000W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 12: Heart Pacemakers

    Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 13 4 000W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator might weigh over 100 lbs Two or more people should assist when moving or lifting this product.
  • Page 14 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 15 4 000W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.

  • Page 16: Assembly And Installation

    Assembly and Installation Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the Hardware Kit included with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.834.4218 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...

  • Page 17: Installation

    4000W Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 18 Owner’s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 19: Operation

    4000W Generator Operation NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. Before Starting the Generator CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 20 Owner’s Manual Operation (cont’d) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine ON: To run the engine 2. The fuel valve is located under the fuel tank . When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor.

  • Page 21: Stopping Engine

    4000W Generator Operation (cont’d) Starting 4. Operate the Recoil Starter: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Starter Grip Pulling the starter grip operates the recoil starter to crank the engine Choke Lever 5.
  • Page 22 Owner’s Manual Operation (cont’d) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 23 4000W Generator Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 24: Inspection, Cleaning, And Maintenance

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.
  • Page 25 Fuel Sediment Cup Cleaning(If It Is Applied) The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 26 Owner’s Manual Maintenance Guide (If It Is Applied) Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. •...

  • Page 27: Air Cleaner Maintenance

    4000W Generator Air cleaner Maintenance A dirty air cleaner will restrict air flow to the carburetor. lower generator output power and deteriorate the engine emission To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 28 Owner’s Manual...
  • Page 29 4000W Generator Transporting/Storage...
  • Page 30 Owner’s Manual Wiring Diagram for GPG4000CW DC PROTECTOR DC WINDING AC CIRCUIT BREAKER HOURMETER MAIN WINDING1 MAIN WINDING 2 ENGINE SWITCH SECONDARY WINDING OIL SENSOR SPARK PLUG IGNITION COIL...

  • Page 31: Specifications

    Owner’s M anual Specifications AC electr ical Current Output 120V AC @ 27.5A 60Hz Running Watts 3,300 Starting Watts 4,000 Outlet Two 120V 20A NEMA 5-20 Receptacle one 120V 30A NEMA L5-30 Receptacle DC electrical Outlet 12V@8.3A Gasoline engine Type 4-cycle OHV air-cool ed recoil start Displacement 208cc...
  • Page 32 4000W Generator LCT engine parts cylinder head system assy. GPA Parts No. LCT Parts No. Description GPG4000-A-01 CYLINDER HEAD COMP. PGH40025 FLANGE BOLT (M8X58) GPG4000-A-02 PGH49028 GPG4000-A-03 SPAR K PLUG PGH44726 GPG4000-A-04 CYLINDER HEAD SEALING PAD PGH40075 GPG4000-A-05 HEAD COVER COMP. PGH40653 GPG4000-A-06 HEAD COVER PACKING...
  • Page 33 4000W Generator LCT engine parts Cylinder barrel Description GPA Parts No. LCT Parts No. CRANK CASE GPG4000-B-01 PGH40907 GPG4000-B-02 OIL LEVEL SWITCH ASSY. PGH44750 GPG4000-B-03 GOVERNOR GEAR ASSY. PGH45125 GOVERNOR SLIDER GPG4000-B-04 PGH45150 GPG4000-B-05 GOVERNOR ARM SHAFT PGH45650 GPG4000-B-06 LOCK PIN (8mm) PGH45626 GPG4000-B-07 PGH45200...
  • Page 34 4000W Generator LCT engine parts Crankcase cover system assy. GPA Parts No. LCT Parts No. DESC RIPTION GPG4000-C-01 C ASE C OV ER PGH46854 GPG4000-C-02 C ASE C OV ER PAD PGH46934 GPG4000-C-03 OIL SC ALE PGH46902 PGH42133 GPG4000-C-04 GPG4000-C-05 PGH40925 GPG4000-C-06 PGH41000...
  • Page 35 4000W Generator LCT engine parts Crankshaft system assy. GPA Parts No. LCT Parts No. Description GPG4000-D-01 CRANKSHAFT COMP. PGH42101 GPG4000-D-02 PGH42101-1 SEMICIRCLE KEY...
  • Page 36 4000W Generator LCT engine parts Piston and connecting rod system assy. GPA Parts No. LCT Parts No. Description GPG4000-E-01 COMPRESSION RING A PGH41327-1 GPG4000-E-02 COMPRESSION RING B PGH41327-2 GPG4000-E-03 PGH41327-3 OIL RING A GPG4000-E-04 PGH41327-4 OIL RING B GPG4000-E-05 PISTON PIN CLIP PGH41300 GPG4000-E-06 PGH41253...
  • Page 37 4000W Generator LCT engine parts Valve Train Assembly GPA Parts No. LCT Parts No. Description GPG4000-F-01 PIVOT ADJUSTING NUT PGH40525 GPG4000-F-02 ROCKER ARM PIVOT PGH40550 GPG4000-F-03 ROCKER ARM PGH40500 GPG4000-F-04 PIVOT BOLT (M8) PGH40475 GPG4000-F-05 PUSH ROD GUIDE PLATE PGH40275 GPG4000-F-06 PUSH ROD PGH40350...
  • Page 38 4000W Generator LCT engine parts Recoil Starter Assy. Description GPA Parts No. LCT Parts No. GPG4000-G-01 ELASTIC CYLINDRICAL PIN PGH46050.1.1 WASHER ￠10 GPG4000-G-02 PGH46050.1.2 GPG4000-G-03 PRESSURE SPRING PGH46050.1.3 GPG4000-G-04 SPRING RETAINER PGH46050.1.4 GPG4000-G-05 STARTER RATCHET PGH46050.1.5 GPG4000-G-06 RETURN SPRING PGH46050.1.6 GPG4000-G-07 PGH46050.1.7 RECOIL STARTER ROPE...
  • Page 39 4000W Generator LCT engine parts Fan cover system assy. Description GPA Parts No. LCT Parts No. GPG4000-H-01 FAN COVER COMP. PGH46145 GPG4000-H-02 FLYWHEEL SIDE PLATE PGH46163 GPG4000-H-03 SHROUD PGH46182 GPG4000-H-04 AIR CLEANER SUPPORT PGH42628 GPG4000-H-05 FLANGE BOLT (M6 X 12) PGS40003 GPG4000-H-06 FLANGE BOLT (M6 X 20)
  • Page 40 4000W Generator LCT engine parts Carburetor system assy. Description GPA Parts No. LCT Parts No. GPG4000-I-01 CARBURETOR ASSY. PGH44070 GPG4000-I-02 CARBURETOR PAPER GASKET PGH44128 GPG4000-I-03 PGH44150 CARBURETOR INSULATING PLATE GPG4000-I-04 PGH44203 INTAKE PIPE GASKET...
  • Page 41 4000W Generator LCT engine parts Flywheel system assy. GPA Parts No. LCT Parts No. Description GPG4000-J-01 FLYWHEEL PGH42461 FLYWHEEL NUT (M14X1.5 ) GPG4000-J-02 PGH42475 GPG4000-J-03 PGH42500 COOLING FAN GPG4000-J-04 PGH46142 STARTER PULLEY...
  • Page 42 4000WGenerator LCT engine parts Ignition System Assy. GPA Parts No. LCT Parts No. Descript io n GPG4000 -K-01 NOISE SUPPERSSOR CAP ASSY PGH44675.2-1 GPG4000 -K-02 PGH44675.2-2 IGNITION COIL ASSY PGH44675.2-3 GPG4000 STOP SWITCH CORD -K-03 GPG4000 -K-04 PGH44675-3 STOP SWITCH CORD HOLDER GPG4000 -K-05 FLANGE BOLT (M6 X 25)
  • Page 43 4000W Generator LCT engine parts Control system assy. GPA Parts No. LCT Parts No. Description GPG4000-M-01 CONTROL UNIT ASSY. PGH45078 GPG4000-M-02 CONTROL BASE COMP. PGH45078-2 GPG4000-M-03 CONTROL AJUSTING SPRING PGH45078-3 GPG4000-M-04 PAN SCREW (M5 X 25) PGH45078-7 GPG4000-M-05 FLANGE BOLT (M6 X 12) PGS40003 THROTTLE RETURN SPRING GPG4000-M-06...
  • Page 44 4000W Generator LCT engine parts Air cleaner GPA Parts No. LCT Parts No. DESC RIPTION GPG4000-N-01 PGH42160 AIR C LEANER C OV ER C OM P GPG4000-N-02 AIR C LEANER ELEM ENT. PGH42160.2-2 GPG4000-N-03 PGS40003 HEX HEAD BOLT M6X12 GPG4000-N-04 AIR C LEANER SEPARATOR PGH42160.2-4 GPG4000-N-05...
  • Page 45 4000W Generator Equipment Parts excluded in LCT Engine Muffler System Assy. GPA Parts No. LCT Parts No. Descript io n FLER STAY COMP. GPG4000-O-01 BGG30211 GPG4000-O-02 BGG31004 MUFFLER BRACKET GPG4000-O-03 BGH42900 EXHAUST GASKET GPG4000-O-04 BGS20002 FLANGE NUT M8 GPG4000-O-05 SPRING WASHER ￠8 BGS60004 GPG4000-O-06 FLANGE BOLT M6*12...
  • Page 46 4000W Generator Equipment Parts excluded in LCT Engine Fuel tank system assy. GPA Parts No. LCT Parts No. Descript io n GPG4000 -P-01 FUEL FILLER CAP COMP BGG21006.1.5-1.2 BGG21006.1.5-1.1 GPG4000 -P-02 FUEL FILTER GPG4000 -P-03 BGG21006.1.5-1C FUEL TANK COMP. BGG21006.1.5-1.3 GPG4000 -P-04 OVERFLOW VALVE VAPOR HOSE...
  • Page 47 4000W Generator Equipment Parts excluded in LCT Engine Control panel assy. Description GPA Parts No. LCT Parts No. BGG50200 GPG4000 -Q-01 ENGINE SWITCH ASSY. BGG52950 GPG4000 -Q-02 HOUR METER BGG50014 GPG4000 -Q-03 TROL PANEL COMP EARTH TERMINAL BGG50705 GPG4000 -Q-04 BGG53350 120V 20A NEMA 5-20 Receptacle GPG4000 -Q-05...
  • Page 48 4000W Generator Equipment Parts excluded in LCT Engine Frame Comp ASSY. GPA Parts No. LCT Parts No. Description GPG4000-R-01 GENERATOR FRAME BGG40413 BOTTON RUBBER A BGG61006 GPG4000-R-02 CONTROL PANEL CASE GPG4000-R-0 BGG50014 BGH43651 CARBON CANISTER GPG4000-R-0 BGH43654 CARBON CANISTER BRACKET GPG4000-R-0 BGS40003 GPG4000-R-0...
  • Page 49 4000W Generator Equipment Parts excluded in LCT Engine Generator. LCT Parts No Description GPA Parts No. GPG4000-S-01 BGG12151.1.2 STATOR COVER BGG12151.1.3 GPG4000-S-02 STATOR ASSY. BGG12151.1.4 GPG4000-S-03 COOLING FAN BGG13100 GPG4000-S-04 BRUSH ASSY. BGS40078 GPG4000-S-05 TAPPING SCREW BGG13300 GPG4000-S-06 GENERATOR STAY BGS10001 GPG4000-S-07 NUT (5mm)
  • Page 50 4000W Generator Equipment Parts excluded in LCT Engine Wheel & Hand Assy. 10 11 Description GPA Parts No. LCT Parts No. QTY. COTTER PIN GPG 4000-T-01 BGS20006.1-2 GPG 4000-T-02 WSHER PLAIN BGG60649 GPG 4000-T-03 WHEEL BGG42022 SHAFT GPG 4000-T-04 BGG20002 NGE NUT (M8) GPG 4000-T-05 BGG42107...
  • Page 51 Distributed by: Green-Power America, LLC www. Green-PowerAmerica.com All copyright c is reserved by Green-Power America, LLC...

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