Clemco Aerolyte Systems Soft King Manual
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Clemco Aerolyte Systems Soft King Manual

Blast cleaning system
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© 2010 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
F
(800) 726-7559
AX
Email: info@clemcoindustries.com
www.clemcoindustries.com
BLAST CLEANING SYSTEM
MC FILE NUMBER: 1180-0895
DATE OF ISSUE:
REVISION:
Do not proceed with
these instructions*
until you have READ
the orange cover of
this MANUAL and YOU
UNDERSTAND its
contents.
These WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
*If you are using a Clemco Distributor
Maintenance and Part Guide, refer to
the orange warnings insert preceding
the Index before continuing with the
enclosed instructions.
Electronic files include a Preface
containing the same important
®
information as the orange cover.
SOFT KING
O. M. 21598
08/95
D, 09/10
WARNING

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  • Page 1 © 2010 CLEMCO INDUSTRIES CORP. One Cable Car Dr. Washington, MO 63090 *If you are using a Clemco Distributor Phone (636) 239-4300 Maintenance and Part Guide, refer to (800) 726-7559 the orange warnings insert preceding Email: info@clemcoindustries.com...

  • Page 2: General Instructions

    DO NOT modify or substitute any Clemco parts with other The products described in this material may be combined by types or brands of equipment. Unauthorized modification...
  • Page 3 ALWAYS attach safety cables at ALL air hose AND blast 1910.244). hose coupling connections. Cables relieve tension on hose and control whipping action in the event of a coupling blow-out. • NEVER modify OR substitute remote control parts. Parts from different manufacturers are NOT compatible with Clemco...

  • Page 4: Maintenance

    • Training and Educational Programs. free of the rightful claim of any third party by way of patent Clemco Industries Corp. offers a booklet, Blast-Off 2, infringement or the like. developed to educate personnel on abrasive blast equipment 6. This warranty is conditioned upon seller’s receipt within ten function and surface preparation techniques.
  • Page 5 PREFACE □ □ 3. Clean, properly maintained NIOSH-APPROVED 8. BLAST HOSE with ID 3 to 4 times the nozzle orifice. SUPPLIED-AIR RESPIRATOR. ALL components should Lines MUST be run AS STRAIGHT AS POSSIBLE from ALWAYS be present. NEVER operate without inner lens in machine to work area with NO sharp bends.
  • Page 6 Caution used without the safety alert symbol described in National Board Inspection Code and indicates a potentially hazardous situation Jurisdictional Regulations and /or Laws. which, if not avoided, may result in property damage. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 7 150 psi (pounds per square inch); do not pressure relief valves on compressed air equipment. DO exceed the rated pressure. NOT use air compressors that are not equipped with suitable pressure relief valves in working order. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 8 1.4.6.4 The water source can be from either a static water tank, or a faucet. If a rust inhibitor is required, premix the solution in a static water tank. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 9 2.1.5 Connect the high-pressure water hose to the shutoff valve located on the nozzle adaptor assembly. To facilitate the connection, the end of the high-pressure © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...

  • Page 10: Operation

    Before connecting the water hose to the water unintentional blasting. pump, turn on the water supply to clear debris from inside the hose, and to clean the hose connection. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 11 Section 4.0. process must wear appropriate protective gear, including abrasive-resistant clothing, leather gloves, eye and hearing protection, and a NIOSH-approved Type CE Supplied-Air Respirator. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 12 Serious injury or death could result 3.6.2.3 Close the compressed-air supply valve at the from uncontrolled blasting. Ref. 29 CFR compressor. 1910.244 (b). © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 13 With the blast machine off, adjust the blast blasting is done between 30 and 60 psi. The following pressure regulator to 0 psi. chart shows pressure starting points typical applications. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 14 4.3.1 Aerolyte's unique anti-bridging system is adjusted by the agitator pressure regulator mounted on the panel. NOTE: The agitator will not energize until the remote control handle is pressed. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...

  • Page 15: Preventive Maintenance

    When • Both the handle lever and safety lever lock must depressurizing time increases noticeably, inspect move freely with no drag or binding. the exhaust muffler per Section 6.5. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...

  • Page 16: Service & Maintenance

    Lubricate U-seals with a silicon-based valve lubricant. 6.1.10 Insert the U-seal piston assembly into the body. The countersunk side of the piston faces outside as shown in Figure 5. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 17 6-mm hex key to remove the countersunk hex screw. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 18 6.8.2.2 Close the choke valve, and open the media metering valve by turning the knob fully counterclockwise. seconds). 6.5.2 To clean, remove the lock-nuts and screws, separate the parts, and clean the interior of the body with © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...

  • Page 19: Troubleshooting

    Never strap the remote control handle lever reduce the amount of media in the air stream by adjusting down in the operating position. the metering valve per Section 4.1. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 20 Refer to Figure 2 Blast Machine Regulator Water Pump Schematic Refer to Figure 15 3-Way Valve, Water Pump Agitator Schematic Refer to Figure 14 3-Way Valve, Agitator Figure 8 © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...

  • Page 21: Replacement Parts And Accessories

    Air escaping from this vent indicates worn U seals in the inlet valve. See Section 6.1. 7.6.9 Inlet valve malfunctioning. Inspect internal parts for wear. See Section 6.1. © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 22 Seal, pop-up valve ......... 02325 Muffler, exhaust ..........05068 Models shown are supplied with original, Model 2 Pop-Up valve, 4" ..........21769 accessory package. Regulator, 1-1/4" pilot operated ....10985 Figure 9 © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 23 Screw, 8-mm x 30 socket head ....100023 Adaptor, elbow, 1/4" NPT x 3/16" hose ..02513 Adaptor, 3/8" hose to 1/4"pipe ...... 01019 Figure 10 Some parts are shown rotated for clarity Figure 11 © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 24 Adaptor, elbow, 1/4" NPT x 3/16" hose ..02513 Screw, 8-mm x 80 socket head ....100013 Lower body, outlet valve ......100032 Screw, 10-mm countersunk socket ..100019 Figure 13 Figure 12 © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 25 Relief valve, 1/4" NPT, 100 psi ...... 21489 Nut, 10-32 lock ..........12731 From Agitator Pilot Regulator 12, 13 9, 10, 11 15, 16 9, 10, 11 From Water Pump Inlet Valve 3-Way Valve Figure 14 © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 26 Adaptor, 1/4" NPT ......... 02494 *Refer to the pump manual for items included in repair kits, and additional replacement parts. From Water Pump Pilot Regulator From Agitator 3-Way Valve Figure 15 © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...
  • Page 27 ........15702 AGITATOR WATER PUMP BLAST MACHINE BLAST PRESSURE GAUGE GAUGE GAUGE GAUGE NOTE: View is from back of panel. Items are mirrored when viewed from the front. Figure 16 © 2010 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 21598...

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