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Related Manuals for IRFTS EASY ROOF TOP
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- Page 1 EASY ROOF ON ROOF MOUNTING SYSTEM FOR PHOTOVOLTAIC AND THERMAL MODULES Installation Instructions This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement INS-IN02-180718 - V.1.4 - 02/07/19...
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Page 2: Table Of Contents
7.4. Fixing the hook baseplate tile on the frame ..................36 7.5. Tile plate manufacture and fixing ......................36 7.6. Installing the rail ............................. 37 EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... - Page 3 12.1. Grounding via wired connection ................... ……………………54 12.2. EASY GROUNDING system ..................... ……………………55 Closing the ends of the rail ........................56 EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
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Page 4: Safety Instructions
A structural calculation might be necessary to ensure a successful installation and to choose the correct mounting methods. The fitter is responsible for performing this check. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 5: Field Of Use
Use outside France: Roofing must comply with the regulations in force in each country. Design aid: MY SOLAR PROJECT EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 6: Installation Guide
TOP RAIL CLOSURE ASSY (BLACK) ASM0P00563NA EASY GROUNDING PRT0P00340A PART NOT SUPPLIED BUT POLYURETHANE FOAM SEAL ESSENTIAL SHEET (see details p.9) EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 7: Representation Of Parts
TOP SCREW SUPPORT M8 DOME-HEAD SCREW 6 x 70 TOP ADAPTER PLATE 82x40x5 DOME-HEAD SCREW 6 x 40 EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... - Page 8 SCREW 6x50 NUT M8 SERRATED FACE HAMMERHEAD SCREW HEX SCREW M8 x 20 M8 x 20 (OPTION) EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
- Page 9 TOP CLOSURE ASSY RAIL BLACK Zinc, aluminium or VARIANT stainless-steel Plate THK. 1,5 mm Ø 10 EASY GROUNDING EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
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Page 10: Tools
Roofer's stick (To shape the lead sheets in the case of laying on SLATES & FLAT TILES.) EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 11: Overall Dimensions Of The Easy Roof Top System
X = (L x N) + (10 min x (N-1)) with N = Number of PV modules on the column. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 12: General Case With Mechanical Tiles Or Slates
- Zone 5 consult Solar Project - Land category: IIIa - Rafter or truss spacing <900 mm EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 13: In Portrait Mode
P = the s ma l l er of the fol l owi ng two di mens i ons : L/10 or H/5 EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... - Page 14 P = the s ma l l er of the fol l owi ng two di mens i ons : L/10 or H/5 A complete / B complete A partial / B complete EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
- Page 15 900 mm > Spacing ≤ 1200 Non-existent combination C partial/A partial/B partial Excessive loads Hooks A/B/C complete EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
- Page 16 C complete / B complete / A partial C complete/A partial/ B partial cf11 cf10 EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
- Page 17 P = the s ma l l er of the fol l owi ng two di mens i ons : L/10 or H/5 EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
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Page 18: In Landscape Mode
Roof Zone C (mm) P = the smaller of the following two dimensions: L/10 or H/5 Roof Zone D (mm) EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 19: Overview Of The System On Mechanical Tiles
Overview of the system on MECHANICAL TILES PORTRAIT mode PV module EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 20: Installation On Traditional Structure
CURVED tiles. 180° rail mounting bolt. Rail mounting bolt Hook bracket Screw Tile hook Hook baseplate EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 21: Position Of Hook Baseplates And Rails
12 to p.17 Spacing* Photovoltaic module Refer to the assembly details and manufacturer recommendations for the photovoltaic panels. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 22: Installation On Industrial Structure (Truss)
6.2) INSTALLATION ON INDUSTRIAL STRUCTURE (TRUSS) LANDSCAPE PORTRAIT mode mode PV modules EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 23: Mounting Of Baseplates And Support Plates In Portrait Mode
20 to 27 mm Plate, thickness 20 to 27 mm Mounting the support plate on the trusses using screws. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 24: Mounting Of Baseplates And Support Plates In Landscape Mode
EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 25: Presentation Of The Hook Assembly For Mechanical Tiles In Portrait And Landscape
Installation on MECHANICAL TILE roofing Flat tile Location for support plate for MOUNTING on TRUSS. See p.22 Clamping nut Photovoltaic module EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... - Page 26 Before mounting the hook baseplates , drill in line with the trusses, using a Ø 7 mm drill bit. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
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Page 27: Protection Of Mechanical Tiles Using A Seal
5 mm to max. 10 mm on each side of the hook. External view (hook showing through) EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 28: Constraints For Using The Tile Hook
(wood or tiles) underlying tile EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 29: Hook Height Adjustment
Hook for tiles Height 1 Insert the hook into another groove. Hook securing Height 2 screw Slide EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 30: Hook Height Adjustment Values With Respect To The Baseplate
Configuration for roof with CURVED tiles. See page 19 Height Setting (mm) Pitch (mm) 8 to 28 65 to 152 40 to 60 This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 31: Mechanical Tile Hook Lateral Position Adjustment
Locking the hook in position on the hook baseplate by tightening the securing screw. Once the desired position has been reached, tighten the securing screw. Tightening torque 3 Nm. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 32: Positioning The Rail On The Tile Hook
Tighten the nut on the rail mounting bolt to maintain the desired position Tightening torque 17.4 Nm. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 33: Presentation Of The Screw M10 Assembly
Fibre cement joint Tile height adjustment 7.1) Installation on MECHANICAL TILE roofing Photovoltaic module Tile Adhesive sealant Wood purlin EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 34: Preparation Of The Parts
If the tile height requiring, it’s possible to make an assembly without the top nut Adjusting nut M8 TOP rail adapter plate Tile TOP rail adapter plate Tile EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 35: Drilling The Tiles
Drill the tile in the inner hollow of the curve by deferring the dimension Drill hole Ø 12 EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 36: Fixing The Hook Baseplate Tile On The Frame
Stick the plate onto the tile using adhesive sealant Tighten moderately the fibre cement joint onto the plate. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 37: Installing The Rail
Adjust in height the TOP screw assy M8, tighten them and mont the rails according to indications p.48 Adjust in height Tighten EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 38: Overview Of The System On Slates & Flat Tiles
Overview of the system on SLATES & FLAT TILES PORTRAIT mode LANDSCAPE mode PV modules EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 39: Presentation Of The Hook Assembly For Slates & Flat Tiles
Hook height adjustment 8.2) Installation on SLATES & FLAT TILES Clamping nut Photovoltaic module 13 14 Slate EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 40: Configuration Pose Sur Liteaux En Portrait Et Paysage
- The slate hook can be secured in the support plate. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 41: Configuration And Mounting On Slats In Portrait And Landscape
- The slate hook can be secured in the support plate. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 42: Mounting On Rafters (Example Of Laying On Battens)
2 x R. directly on it (Refer to manufacturer P: Margin data) FP: Overlap EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... - Page 43 2 x R. Lead sheet (Refer to manufacturer data.) Resting slates on and around hooks. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
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Page 44: Installing The Rail On The Hook For Slates & Flat Tiles
Tighten the nut on the rail mounting bolt to maintain the desired position Tightening torque 17.4 Nm. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 45: Overview Of The System On Corrugated Steel Sheets, Fibre Cement, Under-Tile Panels
Possible, but with a space between the PV modules and provided that the purlin spacing matches the module clamping areas. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 46: Presentation Of The Double Thread Screw Assembly For Panels
Part to screw into the purlin Ø 10 9.2) Installation on SHEET roofing Photovoltaic module Fibre cement panel Wooden purlin EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 47: Securing The Double Thread Screw To Wooden Purlins
Ø 14 hole. - Adjust to the desired rail height. - Tighten the upper nut. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 48: Installing The Rail On The Double Thread Screw Assembly For Panels
Tighten the rail mounting bolt to hold in the desired position. Tightening torque 17.4 Nm. PORTRAIT mode EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 49: Joining The Rail
12 mm before the next rail. To allow for rail expansion, only fasten one rail. The other rail remains free. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 50: Mounting The Module
CLICK! Clip into the rail EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 51: Mounting On Edge Of Pv Field Using Single Clamp Assembly
Note: The module clip is a single-use item. It must be replaced after each removal. 11.1.2) Mounting on edge of PV field using single clamp assembly Photovoltaic module EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 52: Mounting In Middle Of Pv Field Using Double Clamp Assembly
Pull the double clamp assembly upwards. Double clamp assembly Nut of the clamping system Rail Rail Rail EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... - Page 53 Once the PV modules have been positioned on either side of the double clamping assembly tighten the clamp screw. Tightening torque 17.4 Nm. EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
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Page 54: Grounding
Use the holes drilled for this purpose in each module and each rail. Connections on each photovoltaic module Rail Ground conductor Grounding of rails. Ground conductor To ground connection This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 55: Easy Grounding System
Connect the rail to the house's ground system using a ground conductor and a self-tapping screw. Ground conductor To ground connection EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement... -
Page 56: 13) Closing The Ends Of The Rail
13) Closing the ends of the rail EASY ROOF TOP This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS' agreement...
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