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IRFTS EASY ROOF M-1 EVOLUTION Installation Instructions Manual

For module 60 cells - 6" landscape
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INSTALLATION INSTRUCTIONS
EASY ROOF
Model "M-1" EVOLUTION
For module 60 cells - 6" LANDSCAPE
See the module on compatibility at www.irfts.com
Applicable to instructions marked with "M-1 "
For :
Residential, Commercial, Public building, Agricultural and Industrial roofs
Document validated by NEW TECHNICAL SURVEY No. L14CC0075
The EASY ROOF system is insured provided that the modules have approvals IEC 61215 and IEC 61730
This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS
INS-INO2-14-O255 Version 1.3 29/07/14

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Summary of Contents for IRFTS EASY ROOF M-1 EVOLUTION

  • Page 1 The EASY ROOF system is insured provided that the modules have approvals IEC 61215 and IEC 61730 This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS INS-INO2-14-O255 Version 1.3 29/07/14...
  • Page 2 9.5.1. Grounding ....................... 47 9.6. Put back the tiles around the PV field ....................48 Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 3 Annex 4 Connection of electric cables and grounding…………………………………… ………………59 à 62 Annex 5 Installation on long slope ……………………………………………………… ………………………………………………….63 à 67 Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 4 Dimensions of this bottom flashing batten can vary according to the roof slope , see table p. 14. For installation at the gutter. From 2m slope above the pv field. Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 5 Representation of parts 1.3) Top flashing included in the frame Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 6 EASY ROOF. This roofing felt/roofing underlay must comply with local regulation Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 7 PANEL PANEL PANEL PANEL PANEL PANEL PANEL Roof window PANEL PANEL PANEL PANEL PANEL Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 8 Support batten step Frame End clamp and bracket Middle clamp and bracket Variable shift Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 9 PV module width ≤ 985 986 ≤ PV module width ≤ 994 995 ≤ module width ≤ 1001 Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 10 47 of this document) manufacturer documentation) Middle clamp Claw on the PV module (View with local section) Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 11 1701 mm x Nbx 55 mm MINI 55 mm MINI NOTE: see drawings page 55 Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 12 = dimension Y + dimension A 7178 E.g.: (1020 x (3-1)) 956 102 = 3098 Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 13 55 mm MINI 55 mm MINI NOTE: see drawings page 56 * Reference nomenclature Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 14 80 mm MAXI row. (See Appendix p. 58) E.g.: (1020 x (3-1)) 956 335 = 3331 Model "M-1" 60 6 Cells "Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 15 In order to become an installer of the Easy roof system, you must be a professional and have expertise in roofing and electricity. Model "L-1" 60 Cells 6" Portrait Model "L-1" 60 Cells 6" Portrait This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 16 IP65 and A respectively. 16 16 Model "L-1" 60 Cells 6" Portrait Model "L-1" 60 Cells 6" Portrait This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 17 30 200 5x80/32 5x60/32 Wood or metal structure 40 180 5x90/32 5x70/32 Vertical support battens Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 18 C'tre Dist ≤ 1500 5x80/32 5x60/32 Wood or metal structure 5x90/32 5x70/32 Vertical support battens Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 19 (Technical definition) 8.3) Normal snow pressure zone and seadimension, installation of all roof fields. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 20 (a few millimeters). * Reference nomenclature Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 21 Screw the support batten following the recommendations page 17 to 19 to know the type and the number of screws to be used. Reverse slope FORBIDDEN 0° * Reference nomenclature Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 22 * Reference nomenclature Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 23 The dimension of positioning must be redefined, see page 24. Reverse slope FORBIDDEN 0° Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 24 Reference support batten(d)* X (mm)= 260(mm) + M X (mm)= 260(mm) + M * Reference nomenclature Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 25 The length of the metal sheet can be variable. If it is needed to use several metal sheets, those will have imperatively to overlap of 100 mm MINI. Metal sheet in transparency Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 26 Set up and fasten the bottom metal sheet all over the width of the PV field. Fasten only the top part of the bottom metal sheet. Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 27 DO NOT SCREW THESE SCREWS IN REFERENCE SUPPORT BATTEN. MUST REMOVE SCREWS BEFORE THE MOUNTING OF THE PV MODULES. Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 28 Cut the top batten of the double lath 250mm wider than the marking so that the remaining batten is on the same level as the reference support batten. 250 mm 250 mm Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 29 (view with fictitious frames) (Left side of PV field) (Right side of PV field Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 30 Bottom Step 1 frame Reference support batten (view without the rafters and tiles batten) Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 31 885 mm 260 ±100 mm Reference support (view without the tiles batten) batten Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 32 This section of the installation manual relates to all kind of installation (middle of the slope or at the gutter) Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 33 DO NOT SCREW THESE SCREWS IN REFERENCE SUPPORT BATTEN. MUST REMOVE SCREWS BEFORE THE MOUNTING OF THE PV * Reference nomenclature MODULES. Modèle “M-1” 60 Cellules 6" Paysage This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 34 6x40 (10). 6 brackets middle of the field 6 brackets top of the field Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 35 (4-bracket assembly) 6 brackets middle of the 10 mm set 10 mm set field Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 36 6x40 (10). Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 37 THE MOUNTING TOOLS CAN BE DISPLACED ON IF 4 (OR 6) BRACKETS ARE MOUNTED. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 38 7°) Place and encase all other remaining frames to position in the PV field by repeating the operations on pages 35 to 37. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 39 For the high frieze option, clip the support frieze at the top of the last flashing. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 40 9) Fix all the left flashings using the previous 6, 7 and 8 guidelines. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 41 For the high frieze option, clip the support frieze at the top of the last flashing. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 42 9) Fix all the left flashings using the previous 5, 6 and 7 guidelines. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 43 Alignment of the central end bracket with the mounting tool Center bracket in horizontal direction as above Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 44 3) On the left side of the system, to optimize the tiles postion, it is allowed to cut the ears 2 mm from the frame using a cutter. 2 mm mini Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 45 (end clamp) Tightening torque 8.8 Nm 7) Place all middle brackets of the PV field Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 46 10 mm overlap with the frame as shown here. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 47 2) Then ensure that the connection is made between the PV module and the middle bracket (6) and that this connection is less than 2 Ohms. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 48 D “Tile limit” mark Example of frieze positioning on left of PV field Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 49 A) Flashing installation “L” shape left or right 1) Remove the detachable portion at the top of the frame. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 50 3) Cut the flashing from the bottom so that it covers the lower frame from 150 mm MINI. 150 mm MINI 150 mm MINI Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 51 1) Pull the detachable bottom part of the frame to the right or left as required. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 52 4) Position the batten inclined at 200 mm from the frame (space needed for the lateral flashing) 200mm 200mm Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 53 7) Cut the flashing down the column in alignment with the bottom of the frame. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 54 11) Also cover the top of the flashing in alignment with the edge of the last tile. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 55 11) Place the top frame to continue the installation according to guidelines of the general instructions for placing and securing the remaining elements of the system. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 56 After 150 mm MAXI, do an additional fixing of the lateral edge metal sheet. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 57 13. "R" dimension 70 mm MAXI Move upthe PV field Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 58 “Limite tuile” marking. (150 mm MINI) “Limite tuile” mark Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 59 2 layers of underlayment. The cables directions must be towards the bottom. earth Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 60 Connect the + from the inverter to - of the first module. Connect the ground wire to the frame of the module, see manufacturer instruction Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 61 • Route the - and the ground wirealong these cables so as not to loop them. • Go on the upper line. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 62 • Wire the final module of the line with the inverter (-) line. • Connect the ground wire to the last frame of the last module. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 63 Black Middle Clamp Deflector A021V40N Large Middle Clamp Deflector A022V40 Large Black Middle Clamp Deflector A021V40N Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 64 Deflector: a part that is mounted perpendicular to the slope at the joining of the two modules. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 65 (Ø6) of each support bracket. Then proceed for all middle brackets of each frame. Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 66 36 with the mounting tool provided for this purpose. Left side Right side Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...
  • Page 67 For PV module with a width lower than 992mm use Large Middle Clamp Deflector . Model "M-1" 60 Cells 6" Landscape This document is the property of IRFTS. It shall not be reproduced or shared with third party without agreement IRFTS...