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1/16 Scale Ready-To-Run
Scale: 1/16
4WD Nitro Buggy
Overall Length: 10.2" (260mm)
Width: 7.08" (180mm)
Height: 3.7" (95mm)
Wheelbase: 6.7" (172mm)
Engine: .05 cu in w/recoil starter
Clutch: 3-shoe centrifugal type
Fuel Tank Capacity: 1.3 oz (40cc)
Sportwerks
Chaos
Assembly and Tuning Manual

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Summary of Contents for Sportwerks Chaos

  • Page 1 Scale: 1/16 4WD Nitro Buggy Overall Length: 10.2" (260mm) Width: 7.08" (180mm) Height: 3.7" (95mm) Wheelbase: 6.7" (172mm) Engine: .05 cu in w/recoil starter Clutch: 3-shoe centrifugal type Fuel Tank Capacity: 1.3 oz (40cc) Sportwerks Chaos ™ Assembly and Tuning Manual...
  • Page 2: Table Of Contents

    Non-Warranty Repairs ............... 3 defective. In the event of a defect, these are your exclusive remedies. Items Required for Maintenance and Operation of your Chaos ..4 This warranty does not cover cosmetic damage or damage due to acts of Getting Started ...................
  • Page 3: Safety Precautions

    Include your complete name, address, phone number where you can be reached during business days, RMA number, and a brief summary of the problem. Be sure your name, address, and RMA number are clearly written on the shipping carton. www.sportwerksRC.com Chaos • ...
  • Page 4: Items Required For Maintenance And Operation Of Your Chaos

    • 8- AA Alkaline batteries (for Transmitter) Items Required for • 4- AAA Alkaline batteries (for Receiver) Maintenance and • Phillips screwdriver Operation of your Chaos • Glow igniter • Fuel bottle • Car fuel (recommend Blue Thunder 30%) • Flat screwdriver Gallon-DYN2230 or Quart-DYN2330 •...
  • Page 5: Getting Started

    Getting Started Note: Before attempting to operate your Chaos, you should 2. Remove the battery door from the bottom of the transmitter. read through the Install 8 (eight) AA alkaline batteries, noting the proper polarity. entire instruction 3. Locate and unwrap the receiver antenna wire. Push the receiver...
  • Page 6 Transmitter Operation finished running, • Steering Trim: Used to adjust the on-center position of the turn off the car steering. Adjust as needed to make the Chaos track straight when first before no steering inputs are applied. Battery Condition powering off the •...
  • Page 7: Starting And Tuning Your Chaos

    Starting and Tuning Your Chaos 1. Check the radio and servos for proper operation. 2. Fill the fuel tank with 30% Blue Thunder ™ fuel (or equivalent) 3. Make certain that the throttle is properly set to idle 4. Attach the glow igniter to the glow plug 5.
  • Page 8: Engine Troubleshooting Guide

    • Bad or improper glow plug • Glow igniter not charged 2. Drive the Chaos around a large, open parking lot. During this break-in period, it may be more convenient to leave the glow • Engine flooded igniter attached in order to keep the engine running more reliably.
  • Page 9: Front/Rear Differential Assembly Detail

    Flat Head (FH) Machine Screw: 2.6mm x 8 mm Fill the differential with silicone grease up to (but not covering) Tighten differential case screws the bevel gear crosspiece. in the indicated order: Ball Bearing: 12mm x 8mm x 3.5mm www.sportwerksRC.com Chaos • ...
  • Page 10: Center Differential Assembly Detail

    SWK4138 SWK4012 SWK4030 Flat Head (FH) Machine Screw: 2.6mm x 8mm SWK4098 SWK4132 SWK4030 Ball Bearing: 12mm x 8mm x 3.5mm SWK4132 SWK4138 Hint: A little drop of oil on the ball bearings will improve performance. 10 • Chaos www.sportwerksRC.com...
  • Page 11: Center Differential And Brake Assembly Detail

    Make certain to have the brake disk setting SWK4102 between the pads prior to inserting the center differential, or you can remove the center differential drive cup and re-install after the brake disk and pads are aligned. www.sportwerksRC.com Chaos • 11...
  • Page 12: Attaching Center Differential To The Chassis

    Attaching Center Differential to the Chassis Required Hardware: SWK4070 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4138 1 • Chaos www.sportwerksRC.com...
  • Page 13: Differential Case And Suspension Assembly Detail

    SWK4094 2.6mm x 8mm SWK4044 SWK4044 x 10 Round Head Self-tapping Screw: 2.6mm x 8mm When performing maintenance, don't forget to reinstall the drive SWK4042 cup screw! Ball Bearing: 10mm x 6mm x 4mm SWK4042 SWK4128 www.sportwerksRC.com Chaos • 1...
  • Page 14 SWK4038 12mm x 8mm x 3.5mm SWK4040 SWK4066 SWK4036 SWK4130 SWK4132 Do NOT overtighten the kingpin screws in the steering blocks! The steering blocks must be free to rotate or the steering servo will be damaged! 1 • Chaos www.sportwerksRC.com...
  • Page 15: Front Suspension And Steering Detail

    Front Suspension and Steering Detail SWK4074 SWK4046 SWK4046 SWK4072 SWK4080 SWK4044 SWK4074 SWK4072 www.sportwerksRC.com Chaos • 1...
  • Page 16: Rear Wing Mount Assembly Detail

    Two different wing angles can be used Required Hardware: SWK4084 depending on track conditions. Simply choose the alternate set of mounting holes where the wing mounts attach to the brace. Round Head Self-tapping Screw: 2.6mm x 15mm SWK4084 SWK4046 SWK4068 1 • Chaos www.sportwerksRC.com...
  • Page 17: Shock Assembly Detail(Swk4048)

    Shock Assembly Detail Put a little drop of shock oil on the shock (SWK4048) shaft before installation. Check the oil level in the shocks regularly. SWK4056 SWK4052 SWK4057 SWK4062 SWK4056 SWK4052 SWK4054 SWK4050 SWK4060 SWK4058 www.sportwerksRC.com Chaos • 1...
  • Page 18: Clutch Assembly Detail

    The clutch rotates counter clockwise (when viewed from the front), so make certain that the leading end of the shoe is mounted on the clutch pin. Clutch Shoes SWK4086 Clutch Spring SWK4140 SWK4136 Clutch Bearing SWK4088 SWK4090 1 • Chaos www.sportwerksRC.com...
  • Page 19: Main Chassis Assembly Detail

    Main Chassis Assembly Detail Required Hardware: x 10 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4138 www.sportwerksRC.com Chaos • 1...
  • Page 20: Radio Installation Detail

    Radio Installation Detail Required Hardware: SWK4118 x 10 Round Head Self-tapping Screw: 2.6mm x 15mm Receiver SWK4003 SWK4004 SWK4076 SWK4118 SWK4118 SWK4078 0 • Chaos www.sportwerksRC.com...
  • Page 21 Radio Installation Detail Required Hardware: Antenna Tube Support x 11 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4142 SWK4034 www.sportwerksRC.com Chaos • 1...
  • Page 22: Center Differential And Brake Assembly Detail

    Center Differential and Brake Assembly Detail Required Hardware: SWK4150 SWK4116 Flat Head (FH) Screw: 3mm x 8mm 3mm Nylon Locknut Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4126  • Chaos www.sportwerksRC.com...
  • Page 23: Differential Case And Suspension Assembly Detail

    Differential Case and Air Filter Assembly SWK4152 Suspension Assembly Detail Required Hardware: SWK4152 Machine Screw: 3mm x 10mm SWK4154 SWK4200 SWK4152 SWK4114 Socket Head Cap Screw: SWK4152 3mm x 10mm SWK4122 SWK4124 SWK4120 SWK4092 www.sportwerksRC.com Chaos • ...
  • Page 24: Wheels, Tires And Wing

    Wheels, Tires and Wing SWK4082 Optional yellow wing available: SWK4083 SWK4144 SWK4022 Optional slick tires available: SWK4024 White Dish Wheels: SWK4020 Optional wheels available: SWK4021: Yellow dish wheels SWK4023: White 7-spoke wheels SWK4025: Yellow 7-spoke wheels  • Chaos www.sportwerksRC.com...
  • Page 25: Sportwerks 0.5 Cu In Engine Detail

    Sportwerks 0.5 cu in Engine Detail SWK4248 SWK4226 SWK4236 SWK4246 SWK4250 SWK4210 SWK4230 SWK4232 SWK4220 SWK4234 SWK4224 SWK4218 SWK4214 SWK4222 SWK4240 SWK4216 SWK4215 SWK4212 SWK4244 SWK4238 SWK4252 SWK4228 www.sportwerksRC.com Chaos • ...
  • Page 26: Engine Parts Listing

    STD Crankshaft, PS: .05 SWK4004 Mini Servo SWK4214 Back Plate, PS: .05 SWK4005 Servo Gear Set SWK4215 Connecting Rod: .05 SWK4006 Chaos Body, Clear w/Stickers SWK4216 Wrist Pin: .05 SWK4009 Sticker Sheet SWK4218 Gasket Set, Complete: .05 SWK4010 Differential Case (2) SWK4220 CNC Heat Sink Head, Anodized: .05...
  • Page 27 Tx/Rx Crystal Set, 27.255 Channel 6 SWK4108 Brake Cam w/ Screw SWK4178 Transmitter Antenna SWK4110 Brake Pads (2) w/ Hardware SWK4180 4 x AAA Battery Box SWK4112 Brake Actuator Arm SWK4200 .5cc Engine w/ Pull Start www.sportwerksRC.com Chaos • ...
  • Page 28 © 2006 Horizon Hobby, Inc. 4105 Fieldstone Road Champaign, Illinois 61822 (877) 504-0233 www.horizonhobby.com ...

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