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KCV
Single Preset Counters for Addition and Subtraction/Total Counters for
Addition and Subtraction
30 Hz/10 Hz (with Dipswitch selected)
High-speed
200 Hz/1 kHz (with Set-up Mode selected)
A preset counter that aggregates counts with
functions that provide a large, two-color LED for
display that is easy-to-read in a small DIN48x48 body.
Dual output of predicted output and preset output can
be set with settings for predicted output.
Merits
●Large, easy-to-see display
A large LED for display with character height of 12 mm (4 digits)
and 10 mm (6 digits) is used in a small DIN48x48 body.
12mm
●Easy operation
Setting and changing of preset values with individual setting keys
has the feel of digital switches.
●User configurabe digit number
User can configure the no. of digit.
●Battery-less memory retention
EEPROM is used to retain values in memory, so there is no need
for battery maintenance.
●Removable terminals
Maintenance has been reduced via terminals that can be removed.
After wiring, the terminal cover provides a safe surface for worry-
free use.
●Tamper proof
Key protection can be set for individual keys to prevent
tampering.
●Power source for a large-capacity sensor (AC
P/S type only)
You can source the power for sensor from the built-in P/S 24VDC,
60mA.
●Free power supply for the AC type
The operating AC voltage is wide as 85VAC〜264VAC.
●Various types of counts
[Prescaling]
・The input pulse can be converted to any values and displayed.
[Dual phase addition/subtraction by individual input]
・The counting range can be from positive to negative.
10mm
However, settings are in the positive range.
[Addition-Subtraction]
・Counts can be selected for positive or negative display.
●Dual output with alarm output
Dual setting is possible with alarm output.
Alarm values are values prior to reaching preset values.
●High-speed response with 10 kcps
The input response frequency for this class is a maximum of 10
kHz. Input operational speed can be adjusted to switch to 30, 200,
1 k, or 10 kHz.
●IP65
Membrane is used to protect from operation with wet or dirty
hands, A special cover is also provided as an option to enhance the
protective structure.
●Designed in compliance with CE and UL
CE Mark
B-5
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Table of Contents
Related Manuals for Koyo KCV Series
Summary of Contents for Koyo KCV Series
- Page 1 Single Preset Counters for Addition and Subtraction/Total Counters for Addition and Subtraction 30 Hz/10 Hz (with Dipswitch selected) High-speed 200 Hz/1 kHz (with Set-up Mode selected) A preset counter that aggregates counts with functions that provide a large, two-color LED for display that is easy-to-read in a small DIN48x48 body.
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Page 2: List Of Models
Model number system List of Models KCV-□□-□ Source Sensor Source Category Model Number Number of Digits Voltage Voltage DC24 V 60 mA KCV-4S ● C: DC power KCV-4S-C Blank: AC power Preset counter S ：Output ● KCV-6S T：Total KCV-6S-C 4：4-digit 6：6-digit ● KCV-4T Series Name KCV-4T-C Total counter KCV-6T ● KCV-6T-C AC ： AC100〜240V DC ： DC12〜24V Accessories: Installation Frame 4-digit 6-digit... -
Page 3: Performance Specifications
Performance Specifications Item Preset Counter Total Counter Category Addition and Subtraction Preset Counter Addition and Subtraction Total Counter Setting Single with alarm output Number of digits 4 or 6 digits 4 or 6 digits Display (LED character height) 4-digit: 12 mm (count)/7 mm (preset) 6-digit: 10 mm (count)/7 mm (preset) Counting range 4-digit : -999-9999 6-digit:-99999-999999 Setting range 4-digit : 0-9999 6-digit: 0-999999 Operational speed: 30/200/1 k/10 kHz switching Input Input resistance: positive logic 15 kΩ Negative logic 3.3 kΩ (AC power)/1.8 kΩ (DC power) Inpult voltage: "L" 0-3 V "H" 7-30 V Disabled count input Responded in less than 100 μs External reset Max. signal amplitude 5 ms Automatic reset Responded in less than 100 μs Manual reset Responded in less than 0.1 s Input gate duration during power failure 20〜500ms Input gate duration during power recovery 50〜500ms DC output: NPN open collector output 24 V 100 mA Withstand pressure 35 V Output residual voltage less than 1.5 V Relay output: 1 transformer relay AC220V 2A (resistance load) One-shot/ Hold/Match Output mode Output duration... -
Page 4: Output Modes
Output modes Mode Count Output Hold Continuous Hold One -shot＊ One-shot Reset 10-9990 ms Match Continuous Match ＊Can be set in milliseconds from 10 to 9990 ms (in Setup mode). Output mode diagrams One-shot output (reset count) Hold output (continuous count) Addition mode Subtraction mode Addition mode Subtraction mode Preset values Preset values Alarm values Alarm values Reset Reset DC output DC output Relay output Relay output One-shot duration 100 ms (can be set from 10-9990 ms in Setup mode) Matching mode (continuous count) Addition mode Subtraction mode Alarm values Preset values... -
Page 5: Wiring Diagrams
Wiring Diagrams KCV-4S／6S KCV-4T／6T Sensor power Count input Disabled count input Sensor powerr Count input Disabled count input DC24V60mA INA INB 0V INH DC24V60mA INA INB 0V INH DC output 1 7 7 R R Reset input Reset input 9 10 11 12 9 10 11 12 COM N.C. N.O. Relay input AC100-240 V power AC100-240 V power KCV-4S-C／6S-C KCV-4T-C／6T-C... -
Page 6: Input Wiring Examples
Input Wiring Examples Proximity switch with NPN open collector output Proximity switch with voltage output or PNP open collector output ●Input logic: Negative logic: (no-volt input)(neg) ●Input logic: Positive logic: (voltage input)(pos) ●Input mode: Input for addition or subtraction (Dip switch 2 ON) ●Input mode: Input for addition or subtraction (Dip switch 2 ON) Brown Brown Sensor source （DC24V） ※ Sensor source （DC24V） ※ Adding Adding Black Black IN A IN A Subtracting Subtracting Black Black IN B IN B Black Black Reset input Reset input Black Black Disabled count input Disabled count input Blue Blue Recommended proximity switch: APS□-□-N／E Recommended proximity switch: APS□-□-E2 DC 2-wire proximity switch Rotary encoder... - Page 7 Front Panel Layout and Description ■Panel guide ③Count value (red) Operating mode ● Displays count values. ①Output (red) Setup mode COUNTER ● Operating mode Displays setting contents. ● Lit when output is ON. ④ Preset values (green) Blinks when alarm Operating mode ● output is ON. Displays preset values. Setup mode ● ...
- Page 8 ■Configure dip switches Use the dip switch on the top of the counter to configure varions parameters and operation mode. ● Configure dip switches with power off. Operation with power up will have no effect. ● When dip switches are re-configured, you must press the Reset key in operating mode to reset the count values. ● Dip switch At the factory setups, all switches are OFF. Selection of the operating mode Selection of key protection Selection of the output mode (with a Total counter, this slot is empty) Selection of count memory Selection of the operational mode (with a Total counter, Addition is fixed) Selection of the input mode Selection of counting speed Counting speed The counting speed is selected with Dip switch 1. Counting speed 30Hz ※Factory setup 10kHz Input mode The input mode is selected with Dip switch 2. Input mode Input for Addition or Subtraction ※Factory setup Dual input Operational mode The operational mode is selected with Dip switch 3. Operational mode Addition ※Factory setup Subtraction Counting memory The counting memory is selected with Dip switch 4. Counting memory Memory upon power failure ※Factory setup Power source reset Output mode...
- Page 9 ■Setup mode Settings that cannot be selected with dip switches can be set in Setup mode. ●Output duration is set with the digit key. ※Output duration settings(outt) Items that can be configured in Setup Mode Digit key 1 to set in increments of 10 ms will be rendered ineffective (*100 ms). (1) Counting speed−200/ 1 kHz, Dip switch 1 0. 1 0 0 Count values for display (Blank) (2) Input logic−Positive or negative logic Digit key (3) Output mode−Match output, Dip switch 5 Can be changed from 10-9990 ms ●Press the Reset key to proceed. (4) Output duration−Duration of One-shot output can be set Prescaling settings 1 from 10-9990 ms (in 10-ms increments) ●Setting of prescaling values is with the digit (scL1) key. (*1.000) (5) Prescaling−4-digit: 0.001-9.999 0 0 0 Count values for display 6-digit: 0.001-99.999 Digit key 5 4 3 2 1 (6) Prescaling factor−The scaling factor can be set for values...
- Page 10 Operational Example (for KCV-6S) ■Run mode Changing preset values 1. Change the preset value from 120 to 240 Before changing Change complete COUNTER COUNTER COUNTER COUNTER □ □ Press Digit key 2 twice. Press Digit key 3 once. 2. The preset value will be 240, and operations will continue with the altered value. Preset values will take effect about 1 second after being changed.
- Page 11 2. Switching to Setup mode Turn Dip switch 8 ON and then turn power ON (Dip switches 1-7 are OFF). 3. Changing setting contents ⑥ The setting screen for ①The setting screen for Counting speed is first displayed. Prescaling settings 2 is displayed. Set the scaling factor to 10. These values are initial values. Press the RST key to proceed. Press the 3 key 1 time ans 10 will appear. ②The setting screen for Input logic is displayed. These values are initial values. Press the RST key to proceed. Press the RST key to proceed.
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Page 12: Error Codes
Error Codes Common Errors Error Error type Error details Corrective Action Press the RST key to eliminate the error display. The Preset values and Setup mode items have count value will be set to 5000, and the Setup mode Memory data error changed. contents will be set to settings used at factory setup. Error display will be cleared by the " RST " key or Count values have exceeded the display Decimal point Counter Overflow Error blinking range. when the count valup return to the count range. In the counter, correct calculation is in a range Decimal point blinking Counter Underflow Error Count values are below the display range. Negative display from - 2147483.648 to 2147483.647. Counter Overflow Error All digits in the display turn to 0 ● ＋1 ＋1 Decimal point blinking Decimal point blinking Counter Underflow Error ● Negative display −1 −1 Decimal point blinking... - Page 13 Precautions ●Precautions for Use ●Precautions for Wiring (1) With the DC power source, the 0-V terminal ⑫ and the input common ●Keep the wires away from power line. ●With regard to use in locations where extensive noise is generated, keep the 0-V terminal ⑤ are internally short-circuited. KCV counter and wires away from the noise source to the extent possible. (2) Apply the rated voltage in one instant, not by gradually raising the ●Empty terminals are not to be used as relay terminals. voltage. ●For connection, use of crimped contacts is recommended. (3) Always use negative input logic to set the DC 2-wire proximity switch. When wiring the 1 and 7 terminals, do not install fork-shaped crimped contacts (4) During counting, changes to preset values will take effect about one at an angle. Use a round crimped contact for angled installation. second after key input of the change. In subtraction mode, key input takes effect when the count is reset valid preset value will be saved in the memory at loss of power. Fork-shaped crimped contacts (5)It is recommended to use a sheet included in the package to keep the setups for the future maintenance. (6) Use in the following environments should be avoided: A location where the ambient temperature is above 50℃ or below ● 10℃. A location where the ambient humidity is above 85% or abrupt ● For angled installation, connection with the contact is temperature changes may cause condensation. insufficient. Like in the illustration above, install the A location with dust, iron fillings, corrosive gasses, or the like. contact perpendicular to the horizontal.
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Page 14: External Dimensions
External Dimensions (in mm) 100 (AC power source) 48 60 (DC power source) Installation frame Depth Panel thickness 1-5 DC power source 66mm AC power source 106mm Detailed Diagram of the Terminal Block Boring Dimensions for Installation 1.When the installation handle is horizontal 2.When the installation handle is vertical 4×7.62＝30.48 7.62 ※1 1.12 Terminal screw +0.2...
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