CBS ArcSafe RRS-4 Technical Manual

CBS ArcSafe RRS-4 Technical Manual

With smart rack technology

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CBS ArcSafe®
RRS-4
With SMART RACK ™ Technology
P.O. Box 550
Argyle, TX 76226
(940) 382-4411
www.cbsarcsafe.com

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Summary of Contents for CBS ArcSafe RRS-4

  • Page 1 CBS ArcSafe® RRS-4 With SMART RACK ™ Technology P.O. Box 550 Argyle, TX 76226 (940) 382-4411 www.cbsarcsafe.com...
  • Page 2 RSA – Remote Switch Actuator A remote switch actuator allows service personnel to charge, close, and/or trip circuit breakers from a safe distance using a CBS ArcSafe® RSO. The remote switch actuator attaches to the circuit breaker and may mechanically assisted by magnets without the need for any modification to your switchgear.
  • Page 3: Table Of Contents

    6.1.4 Breaker Test/ No Test Position Configurations ..............31 6.1.5 Breaker Setup Configuration Data for the Test/No Test Position ........32 6.2 Unit and Breaker Setup Flowchart of Operations ............34 7.0 Troubleshooting Guide ....................35 RRS-4 Technical Manual © 2011 CBS ArcSafe ®...
  • Page 4: About The User's Guide

    About the User’s Guide This user’s guide describes the functions and features of the CBS ArcSafe® RRS-4. This technical document is intended to act as a simplified reference for users of the equipment - allowing for safe, quick, and efficient use of the RRS-4 features.
  • Page 5: Getting Started

    The RRS-4 is powered utilizing an AC/DC power system, meaning that the unit can be operated using standard 120VAC wall power or the internal batteries (which can provide approximately 30-60 racking operations depending on the application) when wall power is not available.
  • Page 6: Navigating The Display

    RRS-4 control and their functions. 2.1 Main/Startup Screen When the main power to the RRS-4 is turned on, the screen in Figure 1 will greet the user. From this screen, the user can choose either of the two racking control options offered on the RRS-4, as well as view CBS ArcSafe®...
  • Page 7: Hotkeys

    Figure 2: Hotkeys 2.3 Navigation Buttons Inside many of the menus found on the RRS-4 users will find the following functions shown below. This section will describe each of the buttons and its function. NOTE: There are other navigation buttons throughout the software which serve a specific purpose;...
  • Page 8: Selection Indicators

    2.4 Selection Indicators When two options are available to choose from for many of the settings on the RRS-4, the on screen menu will list next to each of these options one of the “coils” pictured below. The shaded coil will indicate the current selection the user has chosen, while the un-shaded coil will indicate to the user an option they have the ability to choose.
  • Page 9: Ccm Mode

    ATTENTION The RRS-4 can be controlled in CCM mode using either the hand control or radio remote pendant station. Ensure that the selector switch on the side of the control cabinet to choose between the two is set to the proper selection prior to operation.
  • Page 10: Ccm Setup Main Screen

    (Figure 6). Here, the operator can view and edit all values associated with performing a racking procedure in CCM mode. This section will detail the navigation and data entry for RRS-4 operation in CCM mode. Figure 7: CCM setup main 1.
  • Page 11: Amps Tmrs

    4. Remove TMR – Sets the value for the maximum allowable time that the remove current can be greater than the set value 5. Back – Returns to CCM mode home 6. Direction – Navigates to the Install and Remove direction screen RRS-4 Technical Manual 7/20/2011...
  • Page 12: Mode

    3. Next – Navigates to the CCM home screen When "Normal CCM" is selected, the operator sets the amp values for the unit to shut off. When the operation starts, the unit will run until reaching the amp value and shutoff. RRS-4 Technical Manual 7/20/2011...
  • Page 13: Ccm Flowchart Of Operations

    The operator will see that the Torque Guard clutch is not turning. This will be his indication to stop the operation. 3.3 CCM Flowchart of Operations RRS-4 Technical Manual 7/20/2011...
  • Page 14: Sek Mode

    When SEK mode is selected, a prompt (Figure 9) will appear asking the user to verify that the breaker to be racked is open. Once the breaker status has been verified to be open, proceed to press the “OK” button. Figure 10: Breaker status safety prompt RRS-4 Technical Manual 7/20/2011...
  • Page 15: Breaker Select

    6.0) available for selection are displayed similarly to figure 10. The operator may select a breaker saved in the RRS-4 for servicing. The SEK Mode gives the user space to define 12 different styles of breakers. To select the breaker model to be serviced, press on the breaker model name to select it.
  • Page 16 The operator may adjust the clutch setting (in pounds) by selecting the numerical box and changing the number via the keypad provided after selection. Once the clutch setting displayed is appropriate to the operation, press “OK” to continue. Figure 12: Clutch setting safety prompt RRS-4 Technical Manual 7/20/2011...
  • Page 17: Main Type 1

    5. Set – Value of counts set previous by the operator (8 counts = 1 complete rotation) 6. Cnt – Up-to-date count number the RRS-4 is on 7. Idle – Motor status (in Figure 12, shows as idle/not running) RRS-4 Technical Manual 7/20/2011...
  • Page 18 10. OK – Press “OK” to preview the breaker settings that have been previously saved to the breaker model by the operator. ATTENTION Breaker settings may not be modified under this mode. See Breaker Data Entry (section 6.0) to make any necessary changes to the breaker data. RRS-4 Technical Manual 7/20/2011...
  • Page 19: Selected Breaker Data Preview

    4. Test to Disconnected – Value previously set by operator for racking the selected breaker from Test to Disconnected position 5. Prev – Navigate to the previous screen, Main Type 1 6. Next – Navigate to the selected breaker’s operation settings governing the operation rotation RRS-4 Technical Manual 7/20/2011...
  • Page 20: Selected Breaker Direction Preview

    1. CCW – Counter-clock wise, also designated as Reverse direction of installation 2. CW – Clock wise, also designated as Normal direction of installation 3. Next – Pressing “Next” will navigate the operator back to the Main Type 1 home screen RRS-4 Technical Manual 7/20/2011...
  • Page 21: Failed To Count

    4.2 Failed to Count In SEK Mode, the screen on the RRS-4 will display “Failed to Count” (Figure 16) because one of two problems; the clutch has slipped and may need to be tightened or the count of rotations is set incorrectly (more rotations than required) for the breaker being serviced.
  • Page 22: Sek Flowchart Of Operations

    4.3 SEK Flowchart of Operations RRS-4 Technical Manual 7/20/2011...
  • Page 23: Breaker Name Entry

    The maximum number of characters/letters per entry is 14. The operator will be prompted to enter a password (shown in figure 17) for access to the Breaker Name screens. The default password is "222". Figure 17: Breaker Name password prompt RRS-4 Technical Manual 7/20/2011...
  • Page 24: Breaker Names

    Once gaining access to the Breaker Names screen, you may now change or add names of breakers stored in the RRS-4 unit. Navigate with the up and down arrow keys or simply press on the breaker name of your choosing. Once the required breaker or create breaker is selected press the bottom enter arrow key "...
  • Page 25 5.2 Breaker Name Entry Flowchart of Operations RRS-4 Technical Manual 7/20/2011...
  • Page 26: Breaker Data Entry

    You will be prompted to enter a password (See Figure 97); enter your password in the numerical keypad given to you to access breaker setup. Once entering the password, the display will allow access to the Unit Setup screen. The default password is "222". Figure 19: Breaker Setup Password Prompt RRS-4 Technical Manual 7/20/2011...
  • Page 27 Here the operator will select a breaker previously created/named to make modifications to data controlling how the RRS-4 unit will operate the breaker type to be serviced. This RRS-4 option allows quick and easy servicing to breaker models that require different RRS-4 operation specifications.
  • Page 28: Unit Setup Test/No Test Position Configuration

    2. No Test – When pressed, the No Test button highlights the No Test Selection Indicator allowing configurations in the No Test position; this will allow the breaker to rack Dis.-Connect in one operation 3. Main Type 1 – Breaker name 1 from list of all breaker names RRS-4 Technical Manual 7/20/2011...
  • Page 29: Unit Setup Configuration Data For The Test/No Test Position

    Navigate to the required option via the up/down arrows or press it to make it highlighted. Continue to that option by pressing the enter arrow at the bottom. Press "Esc" to go back. Figure 22: Data configurations for the Test position RRS-4 Technical Manual 7/20/2011...
  • Page 30 11. Up Arrow – Navigates selection bar up through list of options 12. Down Arrow – Navigates selection bar down through list of options 13. Esc – Navigates the operator back a screen 14. Enter Arrow – Selects highlighted option chosen by the operator RRS-4 Technical Manual 7/20/2011...
  • Page 31: Breaker Select

    6.1.3 Breaker Select Breaker Select allows the operator to save breaker information and modifications to separate breakers the RRS-4. To make modifications to breaker information, follow the prompt and verify the clutch settings (in pounds). Figure 23: Verify clutch settings Once verifying the correct clutch setting, press "OK".
  • Page 32 2. Main – Navigate back to the Main Setup screen 3. Page 1 – Page number currently being viewed out of total breaker list pages 4. Next – Navigates the operator to the next page of breakers listed RRS-4 Technical Manual 7/20/2011...
  • Page 33: Breaker Test/ No Test Position Configurations

    In Figure 25, the Test indicator is highlighted signaling that the Test operation is selected 5. GE 1200 – The name of the selected breaker is displayed here; in Figure 25, the selected breaker for data modifications is GE 1200 RRS-4 Technical Manual 7/20/2011...
  • Page 34: Breaker Setup Configuration Data For The Test/No Test Position

    4. Direction – Navigates operator to install/remove direction modification screen 5. Speed Setup – Navigates operator to modifying the unit speed of operation 6. Clutch Setting –Navigates operator clutch setting modifications 7. ESD – Emergency Stop Depress RRS-4 Technical Manual 7/20/2011...
  • Page 35 9. Up Arrow – Navigates selection bar up through list of options 10. Down Arrow – Navigates selection bar down through list of options 11. Esc – Navigates the operator back a screen 12. Enter Arrow – Selects highlighted option chosen by the operator RRS-4 Technical Manual 7/20/2011...
  • Page 36: Unit And Breaker Setup Flowchart Of Operations

    6.2 Unit and Breaker Setup Flowchart of Operations RRS-4 Technical Manual 7/20/2011...
  • Page 37: Troubleshooting Guide

    SEK Mode are properly set The clutch is slipping Tighten the clutch on the RRS-4 RRS-4 Technical Manual 7/20/2011...
  • Page 38: Rrs-4 Technical Manual

    Our obligation is limited to repair or replacement of defective parts, FOB our plant, Denton, TX. We’re not responsible for consequential damage, for repairs or replacement made by others except when agreed to in writing. RRS-4 Technical Manual 7/20/2011...
  • Page 39 Date: CBS ArcSafe® Serial Number: Company: Address 1: City: State/Province: Zip/Postal Code: Country: Telephone and Fax: Contact Person (please print): Please mail or fax warranty registration to: CBS ArcSafe® P.O. Box 550 Argyle, TX 76226 RRS-4 Technical Manual 7/20/2011...

Table of Contents