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Sony Vaio PCGA-PSX1 Service Manual

Power-up station
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PCGA-PSX1
PCGA-PSX1 (U/C)
SERVICE MANUAL
US Model
Canadian Model
Power-Up Station
English
99XXXXX-1
Sony Corporation
Printed in XXXXX
Information Technology Company
© 1999. X
9-872-034-11
VAIO CUSTOMER LINK (JAPAN)
9-872-034-11
—XX —

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Summary of Contents for Sony Vaio PCGA-PSX1

  • Page 1 PCGA-PSX1 PCGA-PSX1 (U/C) SERVICE MANUAL US Model Canadian Model Power-Up Station English 99XXXXX-1 Sony Corporation Printed in XXXXX Information Technology Company © 1999. X 9-872-034-11 VAIO CUSTOMER LINK (JAPAN) 9-872-034-11 —XX —...
  • Page 2 Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside logo are registered trademarks of Intel Corporation. CAUTION: Danger of explosion if battery is incorrectly replaced.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1. REMOVAL 1-1. Flowchart ....................1-1 1-2. Electric Parts Arrangement Diagram ............1-1 1-3. Removal ..................... 1-2 1. DOC CAB Bottom Assy ................1-2 2. DC Fan, CNX-70 Board, IFX-67 Board Assy ........... 1-3 3. I/O Bracket, Reverse PC Card Connector, IFX-67 Board ......1-4 (to 1-4) CHAPTER 2.
  • Page 4 POWER ....................4-21 BBCRISIS, EMERGENCY IC ............4-22 Signal Cross-Reference ..............4-23 Unit Cross-Reference ................. 4-24 Printed Wired Board ................4-25 (to 4-25) CHAPTER 5. EXPLODED VIEW AND PARTS LIST ........5-1 (to 5-1) Note: The parts location index which precedes every schematic diagram, serves as the electrical part list too.

  • Page 5: Chapter 1. Removal

    CHAPTER 1. REMOVAL 1-1. Flowchart DC FAN BRACKET P 1-3 P 1-4 IFX-67 DOC CAB IFX-67 BOARD BOTTOM BOARD ASSY ASSY REVERSE P 1-4 P 1-2 CNX-70 P 1-3 PC CARD BOARD CONNECTOR P 1-3 P 1-4 • Page x-x indicates the page for the topic. 1-2.

  • Page 6: Removal

    1-3. Removal 1. DOC CAB Bottom Assy +B 2X6 (X2) (X6) +P 2.6X8 DOC CAB Bottom Assy (X2) +P 2X6 PCGA-PSX1 (U/C)

  • Page 7: Dc Fan, Cnx-70 Board, Ifx-67 Board Assy

    2. DC Fan, CNX-70 Board, IFX-67 Board Assy +P 2X6 (X2) FFC(Aluminum,Dock) CNX-70 Board CNX-70 Board CN 451 P M3X16 +P 2X6 (X2) PC Card Fixed (x2) Mold Fan Cable +P 2X6 (X3) DC Fan IFX-67 Board IFX-67 Board CN256 Fan Bracket CN 301 +P M2X19 (X2)

  • Page 8: I/O Bracket, Reverse Pc Card Connector, Ifx-67 Board

    3. I/O Bracket, Reverse PC Card Connector, IFX-67 Board Reverse PC Card Connector IFX-67 Board Screw (HEX) (X2) I/O Bracket +B 2X14 (X2) PCGA-PSX1 (U/C) (END)

  • Page 9: Chapter 2. Self-Diagnosis

    CHAPTER 2. SELF-DIAGNOSIS 2-1. Special Tools and Peripherals to Prepare Special tools or peripherals Test items Special tools for serial loopback Serial port (COM) test Loopback tools designated by QA Plus/Factory (see next page) Special tools for parallel loopback Parallel port (for printer) test Loopback tools designated by QA Plus/Factory (see next page) NTSC monitor (PAL monitor) and a video cable...
  • Page 10 [Reference] About Special Tools for Serial/Parallel Loopback • Special tools are needed when self-diagnosis for serial circuits or parallel circuits is to be performed. Prepare special tools as required, referring to the following connection diagrams. Serial loopback tools: For testing the serial port SERIAL LOOPBACK CONNECTOR CONNECTION DIAGRAM Note : •...

  • Page 11: System Connection Diagram For Testing

    2-2. System Connection Diagram for Testing System Connection Diagram NTSC/PAL monitor VGA monitor MD deck Mini-plug connector LINE IN Serial Parallel loopback tool loopback tool USB tester Serial Parallel output output cable Parallel Diagnostics PCG-XR i.LINK FD media series PS/2 Power-Up Station PCGA-PSX1 AC adaptor...

  • Page 12: How To Start Self-Diagnosis

    Insert PCGA-PSX1 Diagnostics CD-ROM Insert the Diagnostics CD into the CD-R Bay. 3. The following Top Menu is displayed: PCGA-PSX1 Diagnostics program Version 1.0 Copyright (c) Sony Corporation 1999. All rights reserved. Top Menu 1.Execute batch diagnostics 2.Go to sub menu 3.Exit menu...

  • Page 13: Semiconductors Index

    INDEX CHAPTER 3. SEMICONDUCTOR PIN ASSIGNMENTS Semiconductors Index TYPE PAGE 1SS355TE-17 _______________ 3-10 2SC2712-YG-TE85L _________ 3-9 2SK1824-T1 ________________ 3-9 ADM3311EARU-REEL7 ______ 3-2 AK4543VQ _________________ 3-2 EC10QS04-TE12L5 __________ 3-10 GP1F32T ___________________ 3-3 MA3J14300LSO _____________ 3-10 MA8062-H-TX _______________ 3-10 MIC2562A-1BM T&R _________ 3-3 MIC5205BM5T&R ___________ 3-4 NC7SZ125P5X ______________ 3-4 NC7SZ384P5X ______________ 3-4...
  • Page 14 ADM3311EARU-REEL7 (ANALOG DEVICES) AK4543VQ (AHK) RS-232C LINE DRIVER / RECEIVER AUDIO CODEC ’97 REV 2.1 – TOP VIEW – – TOP VIEW – PCGA-PSX1 (U/C)
  • Page 15 MIC2562A-1BM T&R (MICREL) GP1F32T (SHARP) PCMCIA/CARD BUS SOCKET POWER CONTROLLER OPTICAL FIBER LINK TRANSMISSION UNIT – TOP VIEW – FOR DIGITAL AUDIO INTERFACE – TOP VIEW – PCGA-PSX1 (U/C)
  • Page 16 MIC5205BM5T&R (MICREL) 150mA LOW-NOISE LDO VOLTAGE REGULATOR – TOP VIEW – NC7SZ384P5X (FAIRCHILD) UHS 1-BIT LOW POWER BUS SWITCH – TOP VIEW – NC7SZ125P5X (FAIRCHILD) UHS BUFFER WITH 3-STATE OUTPUT – TOP VIEW – PCGA-PSX1 (U/C)
  • Page 17 NM24C02LEM8X (FAIRCHILD) R5C475II-LQFP144 (RICOH) NM24C02LEM8X-AO (FAIRCHILD) PCI-CARD BUS BRIDGE 2K-BIT SERIAL EEPROM – TOP VIEW – – TOP VIEW – PCGA-PSX1 (U/C)
  • Page 18 PCGA-PSX1 (U/C)
  • Page 19 RN5VD16AA-TL (RICOH) SN74CBTD3306PWR (TI) RN5VD26AA-TL (RICOH) DUAL BUS SWITCH WITE LEVEL SHIFTING RN5VD42AA-TL (RICOH) – TOP VIEW – CMOS VOLTAGE DETECTOR – TOP VIEW – TC7SET08FU (TE85R) (TOSHIBA) CMOS 2-INPUT AND GATE – TOP VIEW – PCGA-PSX1 (U/C)
  • Page 20 TC7SH00FU-TE85R (TOSHIBA) UPD78082GB-A26-3BS-MTX (NEC) CMOS 2-INPUT NAND GATE 8-BIT SINGLECHIP MICROCOMPUTER – TOP VIEW – – TOP VIEW – TC7SH04FU-TE85R (TOSHIBA) CMOS INVERTER – TOP VIEW – TC7SH08FU-TE85R (TOSHIBA) CMOS 2-INPUT AND GATE – TOP VIEW – PCGA-PSX1 (U/C)
  • Page 21 IC Tr 2SC2712-YG-TE85L UPA606T-T1 UN9210J-(TX).SO UN921DJ-(TX).SO 2SK1824-T1 Electrode Connection NDS355AN 1: Source 1 4: Source 2 2: Gate 1 5: Gate 2 3: Drain 2 6: Drain 1 XN0F256001S0 SI6466DQ-T1 PCGA-PSX1 (U/C)
  • Page 22 IC Di 1SS355TE-17 RD36SB-T1 MA8062-H-TX ANODE CATHODE SML-310MTT86 EC10QS04-TE12L5 SML-311DTT86 ANODE CATHODE MA3J14300LSO RB501V-40TE-17 PCGA-PSX1 (U/C) 3-10 (END)

  • Page 23: Chapter 4. Diagrams

    R5C475 II PI6C 103 PIR QC* Dev# 16 USB 0 PIR QD* PIR QC* i.LINK PIR QD* VIDEO-OUT 80- pin Audio PORT0 (USB) SONY Optical IFX-76 YAMAHA CXD3222R Audio Out FUJI YMF744B DS-1S S-VIDEO MODEM Dev# 8 USB1 South Bridge MD8405C...

  • Page 24: Schematic Diagrams And Printed Wired Boards

    CNX-70 Parts Location Index 4-2. Schematic Diagrams and Printed Wired Boards 4-2-1. CNX-70 Board Parts Location Index X-cordinate Y-cordinate Schematic X-cordinate Y-cordinate Schematic Ref. No. Value Rating Tol. Part No. Remarks Notes Ref. No. Value Rating Tol. Part No. Remarks Notes Value Value...
  • Page 25 CNX-70 (1/4) PCGA-PSX1 PCGA-PSX1 (U/C)
  • Page 26 CNX-70 (2/4) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C)
  • Page 27 CNX-70 (3/4) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C)
  • Page 28 CNX-70 (4/4) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C)

  • Page 29: Signal Cross-Reference

    CNX-70 Signal Cross-Reference • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C)

  • Page 30: Unit Cross-Reference

    CNX-70 Unit Cross-Reference • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C)
  • Page 31 CNX-70 A side B side PCGA-PSX1 (U/C)

  • Page 32: Ifx-67 Board

    IFX-67 Parts Location Index (1/3) The components identified by Les composants identifiés par • NOTE : mark ! or dotted line with mark une marque ! sont critiques LOCATION ! are critical for safety. pour la sécurité. 4-2-2. IFX-67 Board Replace only with part number Ne les remplacer que par une SCHEMATIC DIAGRAM SHEET NUMBER...
  • Page 33 IFX-67 Parts Location Index (2/3) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install X-cordinate Y-cordinate Schematic X-cordinate Y-cordinate Schematic Ref. No. Value Rating Tol. Part No. Remarks Notes Ref. No. Value Rating Tol. Part No. Remarks Notes Value Value DiagramAddress...

  • Page 34: Index

    IFX-67 Parts Location Index (3/3) X-cordinate Y-cordinate Schematic X-cordinate Y-cordinate Schematic Ref. No. Value Rating Tol. Part No. Remarks Notes Ref. No. Value Rating Tol. Part No. Remarks Notes Value Value DiagramAddress Value Value DiagramAddress R209 213.82 30.698 1/16W 0.5% 121866591 TP106 120.475...
  • Page 35 IFX-67 (1/10) PCGA-PSX1 4-13 4-13 PCGA-PSX1 (U/C)
  • Page 36 IFX-67 (2/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C) 4-14 4-14...
  • Page 37 IFX-67 (3/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install 4-15 4-15 PCGA-PSX1 (U/C)
  • Page 38 IFX-67 (4/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C) 4-16 4-16...
  • Page 39 IFX-67 (5/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install 4-17 4-17 PCGA-PSX1 (U/C)
  • Page 40 IFX-67 (6/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C) 4-18 4-18...
  • Page 41 IFX-67 (7/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install 4-19 4-19 PCGA-PSX1 (U/C)
  • Page 42 IFX-67 (8/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C) 4-20 4-20...
  • Page 43 IFX-67 (9/10) The components identified by Les composants identifiés par mark ! or dotted line with mark une marque ! sont critiques ! are critical for safety. pour la sécurité. Replace only with part number Ne les remplacer que par une specified.
  • Page 44 IFX-67 (10/10) • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C) 4-22 4-22...
  • Page 45 IFX-67 Signal Cross-Reference • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install 4-23 4-23 PCGA-PSX1 (U/C)
  • Page 46 IFX-67 Unit Cross-Reference • NOTE : LOCATION SCHEMATIC DIAGRAM SHEET NUMBER DNI=Do Not Install PCGA-PSX1 (U/C) 4-24 4-24...
  • Page 47 IFX-67 A side B side 4-25 4-25 PCGA-PSX1 (U/C) (END)
  • Page 49 CHAPTER 5. EXPLODED VIEW AND PARTS LIST Ref.No. Part No. Description Ref.No. Part No. Description Note: A-8056-335-A COMPLETE PWB IFX-67 ACCESSORIES • Parts marked by are not normally in stock. The components identified by mark or dotted line 4-642-891-01 CONNECTOR BRACKET (L) ************* •...

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