Takeuchi TL8 Operator's Manual
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Takeuchi TL8 Operator's Manual

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Summary of Contents for Takeuchi TL8

  • Page 2 All persons using this new one from your Takeuchi dealer. machine should thoroughly familiarize When transferring ownership of this machine, be sure to hand this manual to the next themselves with the contents of this manual.
  • Page 3 SIGNAL WORDS IMPORTANT: The word IMPORTANT is used to alert operators and maintenance Safety messages appearing in this manual personnel about situations which could and on machine decals are identified by the result in damage to the machine and its words “DANGER”, “WARNING”...

  • Page 4: Introduction

    If you have any questions about the machine, please contact a Takeuchi Type A sales or service outlet. • Some details in this manual may differ from those provided in the machine you are using.
  • Page 5 INTRODUCTION SERIAL NUMBERS Engine number: IMPORTANT: Do not remove the machine <TL8> name plate with the serial number. Check the serial numbers of the machine and engine and write them down in the spaces below. Machine number: <TL10/TL12>...

  • Page 6: Machine Description

    MACHINE DESCRIPTION FRONT, REAR, LEFT AND RIGHT FEATURES • Hydrostatic drive system • Tilt-up canopy and cab with ROPS/FOPS • Engine emergency stop system • Low engine noise and exhaust emissions • Electronic control of auxiliary hydraulic circuit BREAK-IN PERIOD When the machine is new, operate the machine for the first 100 hours (as indicated on the hour meter) by following the...
  • Page 8 NOTES ON READING THIS MANUAL Please note that the descriptions and diagrams included in this manual may not be applicable to your machine. The numbers used in the illustration are with circles around them. The same numbers appear between the parentheses in the text. (Example: (1)) Symbols used in this manual...

  • Page 9: Table Of Contents

    CONTENTS ECO/Power mode select switch ..2-30 Introduction ........0-2 DPF manual regeneration/inhibit select switch ..........2-30 Machine description ......0-4 Auxiliary 1st flow rate select switch ..2-32 Parking brake switch (TL12 optional) .. 2-32 Safety ..........1-1 Ride control switch General precautions ........ 1-2 (TL10/TL12 optional) ......
  • Page 10 Operating procedures ......3-16 Inspecting and replenishing the coolant ..........5-18 Prohibited operations ......3-16 Cautions on operating ....... 3-19 Inspecting and replenishing the engine Cautions on traveling on slopes ..3-20 oil ............5-19 Operations possible with this Inspecting the water separator ... 5-20 machine..........
  • Page 11 Seat (with a switch function) ....8-10 Inspecting and replenishing the Optional equipment mass ...... 8-11 windshield washer fluid ...... 5-58 Takeuchi Fleet Management ....8-12 Lubricating the levers ......5-58 Installing optional equipment on the rear Inspecting the rubber tracks ....5-59 of the machine ........
  • Page 12 0-10...

  • Page 13: Safety

    SAFETY...

  • Page 14: General Precautions

    SAFETY GENERAL PRECAUTIONS GENERAL PRECAUTIONS When a problem is found on the machine It is your responsibility to observe all If any problem (noise, vibration, smell, disorder of instrument, smoke, oil leak, pertinent laws and regulations and to follow the manufacture’s instructions on wrong indication of alarm or unusual machine operation, inspection and indication in the instrument cluster, etc.) is...
  • Page 15 SAFETY GENERAL PRECAUTIONS Wear appropriate clothing and protective Install a fire extinguisher and first aid kit equipment AG7A005 Be prepared for fire and accidents AG7A004 • Do not wear loose clothing or any • Install an extinguisher and a first aid kit, and learn how to use them.
  • Page 16 SAFETY GENERAL PRECAUTIONS Use a signal person and a flag person Cautions when standing up from or leaving the operator’s seat AG7A007 Learn how to use the hand signals required AG7A009 for particular jobs and make sure who has • Before standing up from the operator’s the responsibility for signaling.
  • Page 17 SAFETY GENERAL PRECAUTIONS Avoid fire and explosion hazards • When handling the fuel, washing oil or paint, open the door and windows to ventilate thoroughly. • Store all flammable fluids and materials in a safe and well-ventilated place. • The short circuit of the electric system may cause the fire.
  • Page 18 SAFETY GENERAL PRECAUTIONS Fire prevention 3. Blow off all accumulated debris near hot engine exhaust components (turbocharger and exhaust manifold as well as exhaust pipes and muffler) at the completion of each work shift or more frequently when working in severe conditions where large amounts of combustible debris are present.
  • Page 19 SAFETY GENERAL PRECAUTIONS 10. During daily operation of the machine, What to do if a machine fire occurs the occurrence of exhaust leaks are If operating the machine when a fire occurs: usually accompanied by a change or 1. Lower all working attachments to the increase in engine exhaust noise levels.
  • Page 20 • Before returning the machine to work. 1. Ensure that the cause of the fire is determined and all appropriate repairs are completed. 2. Ensure that all extinguishers used in fighting the fire are replaced or recharged. • Notify your equipment dealer and/or Takeuchi Manufacturing.
  • Page 21 SAFETY GENERAL PRECAUTIONS Exhaust fumes from the engine are Be careful not to get crushed or cut poisonous AG7A011 • Do not operate the engine in an enclosed area without adequate ventilation. • If natural ventilation is not possible, install ventilators, fans, exhaust extension pipes or other venting devices.
  • Page 22 It also could adversely affect the machine’s operation or Never modify the machine service life. • Takeuchi will not be held responsible for Unauthorized modifications to this machine any injuries, accidents or damage to its can cause injury or death. Never make...

  • Page 23: Precautions When Preparing

    SAFETY PRECAUTIONS WHEN PREPARING PRECAUTIONS WHEN PREPARING Know the work area Before starting operation, know the working area condition to ensure safe operation. • Inspect the topography and ground condition of the working area, or the structure of the building when working indoors, and take the safety precautions as •...
  • Page 24 SAFETY PRECAUTIONS WHEN PREPARING Check the strength of the bridge Perform inspection and maintenance every day When traveling over a bridge or a structure, check the permissible load. If the strength is insufficient, reinforce the bridge or the structure. AG7A020 Failure to identify or repair the irregularities or damage on machine can lead to accidents.
  • Page 25 SAFETY PRECAUTIONS WHEN PREPARING Cautions in the operator’s compartment Emergency exit • Remove mud and grease from shoe soles Rear window before entering the operator’s If you are trapped inside the cab, remove the compartment. rear window to get out. Pedaling the machine with the shoes with mud and grease will cause a slip accident.

  • Page 26: Precautions When Starting

    SAFETY PRECAUTIONS WHEN STARTING PRECAUTIONS WHEN Before starting the machine, ask any unauthorized personnel to leave the area STARTING Do not start the engine until you are sure it is Support your weight in a three point safe to start the machine by checking the secure stance when getting on/off the following items.
  • Page 27 SAFETY PRECAUTIONS WHEN STARTING Sit in the operator’s seat and start the Starting with jumper cables engine • Adjust the seat to securely latch it. AG7A025 Use jumper cables only in the recommended manner. Improper use of jumper cables can result in battery explosion or unexpected AG7A024 •...
  • Page 28 SAFETY PRECAUTIONS WHEN STARTING After starting the engine In cold climates After starting the engine, perform the operations and checks described below in a safe place with no persons or obstacles in the area. If any malfunction is found, follow the shutdown procedure and report the malfunction.

  • Page 29: Precautions When Operating

    SAFETY PRECAUTIONS WHEN OPERATING PRECAUTIONS WHEN Do not permit riders on the machine OPERATING Ensure good visibility Check the field of view before operating the machine. • When working in dark places, turn on the machine’s working lights and headlights and additional lighting equipment installed, as necessary.
  • Page 30 SAFETY PRECAUTIONS WHEN OPERATING Check if the work area is safe and secure Keep your body inside the operator’s cab before operation It is dangerous to operate the machine while • Confirm the performance limits of the putting your arms, feet or legs out of the machine.
  • Page 31 SAFETY PRECAUTIONS WHEN OPERATING Precautions on traveling and turning • Avoid crossing over obstacles whenever possible. If you must do so, keep the • Traveling and turning should be performed bucket close to the ground level and travel with the bucket cylinder fully retracted and slowly.
  • Page 32 SAFETY PRECAUTIONS WHEN OPERATING Cautions on traveling on slopes • When traveling on slopes or grades, drive slowly in 1st (low) speed. Especially on Do not perform any operation on a slope. down slopes, slow down the engine speed The machine may lose its balance and tip and limit the stroke length of the left control over if the working equipment is operated on lever to less than half.
  • Page 33 SAFETY PRECAUTIONS WHEN OPERATING Precautions when the lift arms are in the Operate the machine on snow or ice with float mode extra care • When traveling on snow or on frozen surfaces, drive at a low speed and avoid starting, stopping or changing directions abruptly.
  • Page 34 SAFETY PRECAUTIONS WHEN OPERATING Do not move the bucket over the heads of Do not suddenly stop or lower the people working equipment The load spilling or the bucket dropping may Sudden lowering or stopping of the working occur while the bucket is over the heads of equipment could cause the machine to react people.
  • Page 35 SAFETY PRECAUTIONS WHEN OPERATING Keep a safe distance from the overhead high-voltage cables • Pay also careful attention to the high- voltage electric cables buried underground. Never bring any part of the machine or loaded material to near to the high voltage cables unless all safety precautions required by the local and national authorities have been installed.
  • Page 36 SAFETY PRECAUTIONS WHEN OPERATING Watch out for hazardous working Travel in narrow or crowded places conditions When traveling in narrow sites, crowded • Never undercut a high bank. Doing so is places or indoors, operate the machine while dangerous as it may cause ground carefully looking around the area and collapse.
  • Page 37 SAFETY PRECAUTIONS WHEN OPERATING Do not enter areas where there is soft Loaders are NOT designed for lifting ground loads Driving on the soft ground could cause the The machine is NOT specifically designed for machine to tilt under its own weight, resulting lifting loads and has no safety devices for in a machine tipping over or sinking into the crane operation.
  • Page 38 SAFETY PRECAUTIONS WHEN OPERATING Be careful with flying objects Cautions when towing This machine is not equipped with protective equipment to protect the operator from flying objects. Do not use this machine in places where there are risks of the operator being hit by flying objects.

  • Page 39: Precautions When Stopping

    SAFETY PRECAUTIONS WHEN STOPPING PRECAUTIONS WHEN STOPPING Park safely • Never leave the machine with the engine running or the lift arms raised. If the lift arms are left in a raised position, prevent them from falling by engaging the lift arm stopper.

  • Page 40: Precautions When Transporting

    SAFETY PRECAUTIONS WHEN TRANSPORTING PRECAUTIONS WHEN Hoist the machine safely TRANSPORTING • Know and use correct crane signals. • Check the hoisting equipment for damaged Load/unload the machine safely or missing parts on a daily basis and replace as necessary. •...
  • Page 41 SAFETY PRECAUTIONS WHEN TRANSPORTING Transport the machine safely • Know and follow the applicable safety rules, vehicle code and traffic laws when transporting the machine. • Select the best transport route by considering the length, width, height and weight of the truck with the machine loaded on it.

  • Page 42: Precautions On Maintenance

    SAFETY PRECAUTIONS ON MAINTENANCE PRECAUTIONS ON Use the correct tools MAINTENANCE Display a “DO NOT OPERATE” alert sign Severe injury could result if an unauthorized person should start the engine or touch controls during inspection or maintenance. • Before performing maintenance, stop the engine, remove the key and take it with you.
  • Page 43 SAFETY PRECAUTIONS ON MAINTENANCE Explosionproof lighting Prepare work area • Select a firm, level work area. Make sure there is adequate light and, if indoors, ventilation. • Clear obstacles and dangerous objects. Eliminate slippery areas. Always keep the machine clean AG7A067 To prevent an ignition or explosion, use explosion-proof lights when inspecting fuel,...
  • Page 44 SAFETY PRECAUTIONS ON MAINTENANCE Stop the engine before performing Firmly secure the machine or any maintenance component that may fall • Avoid lubrication or mechanical adjustments while the machine is moving or while the engine is running when the machine is not moving. •...
  • Page 45 SAFETY PRECAUTIONS ON MAINTENANCE Precautions when working under the Precautions on tilting up the canopy (cab) raised lift arms • Raising or lowering the canopy while the engine is running may cause the machine to move, and cause serious injury or death. Lower the working equipment to the ground and stop the engine before raising or lowering the canopy.
  • Page 46 SAFETY PRECAUTIONS ON MAINTENANCE Cautions when refueling Handling of hoses Oil leak or fuel leak can cause a fire. • Do not twist, bend or hit the hoses. • Never use twisted, bent or cracked pipes, tubes or hoses; otherwise, they may burst. •...
  • Page 47 SAFETY PRECAUTIONS ON MAINTENANCE Be careful with hot and pressurized Be careful with hot cooling systems components AG7A082 Do not remove the radiator cap or the drain AG7A081 Stop the engine and allow the machine to plug when the cooling water is hot. Stop the cool down before performing maintenance.
  • Page 48 SAFETY PRECAUTIONS ON MAINTENANCE Be careful with oil internal pressure Release pressure before working on the hydraulic system Pressure is maintained in the hydraulic circuit long after the engine has been shut down. Oil may spurt out if caps or filters are •...
  • Page 49 Disconnect the battery wiring before working grease discharge valve is loosened, the on the electrical system or doing electric valve is faulty. Ask a Takeuchi service agent welding. Disconnect the negative (–) battery for repair. cable first. When reconnecting, connect the negative (–) battery cable last.
  • Page 50 SAFETY PRECAUTIONS ON MAINTENANCE Use caution when handling batteries • Batteries contain sulfuric acid which will damage the eyes or skin in case of contact. · If eye contact occurs, flush immediately with clean water and get prompt medical attention. ·...
  • Page 51 SAFETY PRECAUTIONS ON MAINTENANCE Periodically replace the safety-critical Jump starting with booster cables parts • When starting the engine using the booster • To use the machine safely for a longer cables, be sure to connect the cables in period, periodically add oil and perform the proper order described below.
  • Page 52 SAFETY PRECAUTIONS ON MAINTENANCE Have a Takeuchi service agent repair Vibrations operators are subject to welding According to the results of the tests If welding must be performed, make sure conducted to determine the vibrations that it is done by a qualified person in a transmitted to the operator by the machine, properly equipped workplace.
  • Page 53 SAFETY PRECAUTIONS ON MAINTENANCE Disposing of wastes Handling of poisonous chemicals Poisonous chemicals will cause serious injury if directly contacted. Poisonous chemistry used in this machine includes grease, battery solution, coolant, paint and adhesive agent. Handle the poisonous chemicals properly with care.

  • Page 54: Safety Signs (Decals)

    Please include your product serial number when ordering a new sign from the Takeuchi service agent. • When a part/unit to which a safety sign is attached is replenished, a new sign must be attached to the new part/unit.
  • Page 55 SAFETY SAFETY SIGNS (DECALS) *: With Lift arm lower button (TL10/TL12) 1-43...
  • Page 56 SAFETY SAFETY SIGNS (DECALS) 1-44...
  • Page 57 SAFETY SAFETY SIGNS (DECALS) 1-45...
  • Page 58 SAFETY SAFETY SIGNS (DECALS) 1-46...

  • Page 59: Controls

    CONTROLS...

  • Page 60: Names Of Components

    CONTROLS NAMES OF COMPONENTS NAMES OF COMPONENTS 1. Tail light 11. Bucket 2. Hydraulic oil tank 12. Fuel filler cap 3. Canopy 13. Lift cylinder 4. Safety bar 14. Travel motor 5. Front light 15. Rubber track 6. Lift arm stopper 16.
  • Page 61 15. Ignition switch 31. ECO/Power mode select switch 16. High-flow switch* 32. Lift arm lower button (if equipped) 17. Throttle lever/Throttle controller <TL8> 33. Parking brake switch* <TL12> 18. Throttle pedal* 34. Active power control (if equipped) DPF: Diesel Particulate Filter * : Subject to the specifications or optional products selected ** : Refer to “Blow-by heater lamp”...

  • Page 62: Covers

    CONTROLS COVERS COVERS FUEL FILLER PORT IGNITION KEY • Do not smoke and keep away from heat or flame while filling the fuel tank. • Fill the fuel tank in a well ventilated place, with the engine turned off. • Clean up spilled fuel immediately. •...

  • Page 63: Engine Hood

    Opening Opening <TL8> 1. Open the engine hood. 2. Lift the lever (1), open the rear door (2) all the way and secure it.

  • Page 64: Cab

    CONTROLS Locking and unlocking CAB DOOR Insert the ignition key and turn it. Opening (from outside) • When getting on or off the cab, first open the door all the way until it is secured in the catch and check that it does not move.
  • Page 65 CONTROLS 6. Get in the cab and insert the lock pin (5) Opening (from inside) into the pin hole on the cab to lock it. Closing (from inside) 1. Push the release lever (6) to the front to release the latch. 1.

  • Page 66: Side Window

    CONTROLS SIDE WINDOW Closing (from outside) 1. Turn the handle (2) clockwise to release 1. Grasp the catch (8), release the lock and the latch. open the side window. 2. Grasp the handle (4), and slowly lower the 2. To close the side window, close it until a door while taking care not to get the click is heard.

  • Page 67: Emergency Exit

    CONTROLS EMERGENCY EXIT FUSE BOX Rear window This box is used to protect the electric If you are trapped inside the cab, remove the system from overcurrent. rear window to get out. There are two ways to remove the rear Opening window.

  • Page 68: Lift Arm Stopper

    CONTROLS LIFT ARM STOPPER LIFT ARM STOPPER • If you must work under the raised lift arms, use the lift arm stopper to securely support the lift arms. Never get under the lift arms and bucket if they are not sufficiently supported. •...
  • Page 69 CONTROLS LIFT ARM STOPPER Removing the stopper 8. Slowly lower the lift arms until the lift arm stopper (2) hits against the edge surface of the cylinder tube and becomes fixed. 1. Align the orientation of the hook (4) on the 9.

  • Page 70: Seat And Seat Belt

    CONTROLS SEAT AND SEAT BELT SEAT AND SEAT BELT SEAT • Adjust and secure the seat. • Do not make any adjustments while operating the machine. • Remember that the backrest returns to the forward position abruptly due to the spring force.

  • Page 71: Seat Belt

    CONTROLS SEAT AND SEAT BELT SEAT BELT Releasing the seat belt Be sure to fasten the seat belt securely before starting the engine. Fastening the seat belt 1. Adjust the seat to the desired position for operation, sit up and sit back in the chair. 2.

  • Page 72: Instrument Cluster

    CONTROLS INSTRUMENT CLUSTER INSTRUMENT CLUSTER “Vehicle error code list” or “Engine error code list”. 2. Engine oil pressure warning lamp This lamp flashes and an alarm is sounded if the lubricant oil pressure abnormally low while the engine is running. 3.

  • Page 73: Indicators

    CONTROLS INSTRUMENT CLUSTER INDICATORS METERS 8. Glow lamp 15. Water temperature gauge This lamp goes out when the engine Indicates the temperature of the engine preheating is completed. coolant water. The LED should be within the green range during machine operation. 9.

  • Page 74: Multi-Data Display

    CONTROLS INSTRUMENT CLUSTER MULTI-DATA DISPLAY Trip/Data switch 17. LCD (Liquid Crystal Display) IMPORTANT: If the vehicle and engine emergency lamp flashes and a number appears on the vehicle or engine error code screen, refer to the “Vehicle error code list” or “Engine error code list” and contact your sales or service dealer for help Press either the TRIP (1) side or the DATA (2)
  • Page 75 CONTROLS INSTRUMENT CLUSTER TRIP MODE DISPLAY DATA MODE DISPLAY The display changes as the TRIP (1) side is The display changes each time the DATA (2) pressed as follows. side is pressed as follows: When the ignition switch is turned on, the mode previously set (before the power-off) is 1.
  • Page 76 CONTROLS INSTRUMENT CLUSTER MAINTENANCE MODE DISPLAY 3. Auxiliary 1st-1 setting information While in the data mode, press and hold the DATA (2) side for three seconds to enter the maintenance mode. The display changes each time the DATA (2) side is pressed as follows: 1.
  • Page 77 CONTROLS INSTRUMENT CLUSTER <TL8> <TL12> Initial LR common, Variable Initial LR common, Variable condition standard flow range condition standard flow range 100%=72L/min 100%=88L/min Auxiliary 1st-1 10 to 100% Auxiliary 1st-1 10 to 100% (19.0 US gpm) (23.2 US gpm) 75%=54L/min...
  • Page 78 CONTROLS INSTRUMENT CLUSTER OTHER DISPLAY 4. Auxiliary 1st-2 setting information 1. Aux. 2nd display (TL10/TL12 optional) Refer to “Auxiliary 1st-1 setting information” above. a: Aux. 2nd is selected. 5. Auxiliary 1st-3 setting information b: Enlarged view 2. 14-pin connector display (optional) Refer to “Auxiliary 1st-1 setting information”...
  • Page 79 CONTROLS INSTRUMENT CLUSTER 5. Ride control display (TL10/TL12 optional) 8. ECM warning display IMPORTANT: If the ECM warning display flashes and a number appears on the engine error code screen, refer to the “Engine error code list” and contact your sales or service dealer for help.
  • Page 80 DPF needs to be repaired. A number appears on the engine error code screen. Refer to the “Engine error code list” and contact a Takeuchi sales or service dealer for repair. p: DPF generation inhibit is selected.
  • Page 81 CONTROLS INSTRUMENT CLUSTER 11. DPF auto regeneration display The DPF auto regeneration may not be performed under the following conditions. • Light work load is continuously applied. • The machine of idling state is frequently left The DPF may automatically perform the regeneration while the engine is left unattended.

  • Page 82: Switches

    CONTROLS SWITCHES SWITCHES ENGINE SHUTDOWN SWITCH IGNITION SWITCH This switch is used to shutdown the engine if it fails to stop, due to machine failure or IMPORTANT: Do not repeatedly switch breakage, when the ignition switch is set to the OFF position. the key from OFF to ON and ON to OFF over a short period.

  • Page 83: Float Button

    CONTROLS SWITCHES FLOAT BUTTON Lift arms in the float mode • It is very dangerous to set the lift arms to the float mode while the bucket is raised too high, as the bucket is likely to fall. Lower the bucket to a height of 30 cm (12 in.) or less above the ground before setting the lift arms to the float mode.

  • Page 84: Multifunction Buttons

    CONTROLS SWITCHES MULTIFUNCTION BUTTONS AUXILIARY HYDRAULIC SWITCHES Auxiliary hydraulic buttons (A), (B) These buttons are used to operate various optional functions. Press auxiliary hydraulic buttons (A) or (B) to control the flow of the oil in the auxiliary hydraulic circuit. (A) ..Hydraulic oil flows to auxiliary hydraulic line (a) (B) ..Hydraulic oil flows to auxiliary...
  • Page 85 CONTROLS SWITCHES Slider Switch (Proportional control) Change the operation mode of the auxiliary hydraulic switch (A) as follows. To set to the detent mode, press the switch until the built-in lamp (orange) lights up to indicate that the auxiliary hydraulic switch (A) is in the detent mode.

  • Page 86: Travel Speed Button

    CONTROLS SWITCHES High-Flow Switch (E) - (If equipped) The symbols on the instrument cluster and the display light up when the high-flow <TL8> switch is pressed. (If an attachment has been connected to the auxiliary piping.) TRAVEL SPEED BUTTON <TL10/TL12>...

  • Page 87: Front Wiper Switch (Optional)

    CONTROLS SWITCHES FRONT WIPER SWITCH (OPTIONAL) FRONT LIGHT SWITCH REAR WIPER SWITCH (OPTIONAL) IMPORTANT: If no washer fluid is discharged, do not operate the washer. Doing so may damage the pump. IMPORTANT: Operating the wiper with no moisture on the windshield will scratch the glass.

  • Page 88: Eco/Power Mode Select Switch

    CONTROLS SWITCHES ECO/POWER MODE SELECT SWITCH DPF MANUAL REGENERATION/INHIBIT SELECT SWITCH • When the ECO symbol side of the switch is pressed, the ECO mode indicator lamp in the instrument cluster lights up. The engine RPM and output are set to •...
  • Page 89 DPF regeneration operation or cancel operation may change; this is not a failure. “Engine error code list” and contact a Takeuchi sales or service dealer for repair. · The DPF manual regeneration can be completed faster while the machine engine •...

  • Page 90: Auxiliary 1St Flow Rate Select Switch

    CONTROLS SWITCHES AUXILIARY 1ST FLOW RATE SELECT PARKING BRAKE SWITCH SWITCH (TL12 OPTIONAL) This switch is used to select and set the flow • Pressing the parking brake side engages rate of the auxiliary 1st. the parking brake and disables traveling. The auxiliary 1st flow rate indicator lamp in The working equipment is still operable.

  • Page 91: Ride Control Switch (Tl10/Tl12 Optional)

    CONTROLS SWITCHES RIDE CONTROL SWITCH (TL10/TL12 • Pressing the 14-pin symbol side (2) enters OPTIONAL) the 14-pin mode. The 14-pin symbol appears on the display. Refer to “14-pin connector display” on page 2-20. 14-PIN CONNECTOR G/H SELECT SWITCH (OPTIONAL) • Pressing the ride control symbol side reduces the lift arm vibration while traveling and keeps the vehicle from shaking (prevention of spilling load).

  • Page 92: Levers And Pedal

    CONTROLS LEVERS AND PEDAL LEVERS AND PEDAL THROTTLE LEVER (TL10/TL12) SAFETY BAR • Before leaving the operator’s seat, raise the safety bar to engage the lock and stop the engine. If any controls are accidentally touched when the safety bar is not locked, the machine will suddenly move and cause serious injury or death.

  • Page 93: Right Control Lever

    CONTROLS LEVERS AND PEDAL RIGHT CONTROL LEVER LEFT CONTROL LEVER Use this lever to operate the lift arms and Use this lever to move forward and in reverse bucket. and to change directions. Refer to “Lever pattern” on pages 3-8 to 3-9. An alarm will sound if the machine is driven Refer to “Operating the working equipment”...

  • Page 94: Accessories

    CONTROLS ACCESSORIES ACCESSORIES Do not overcool For health reasons, the air inside the cab AIR CONDITIONER should be kept at a temperature at which you feel a little cool when entering the cab CAUTIONS ON USE from outside (a difference of 5 to 6°C (9 to 12°F)).
  • Page 95 CONTROLS ACCESSORIES NAMES OF COMPONENTS Control panel 1. Defroster 2. Condenser 3. Receiver drier 4. Foot outlets 5. Rear outlets 6. Control panel 7. Compressor 8. Air conditioner unit 9. Inner filter 10. Outer filter 11. Air conditioner switch 12. Temperature control dial 13.
  • Page 96 CONTROLS ACCESSORIES Air conditioner switch Fan switch IMPORTANT: To avoid placing an excessive load on the compressor, wait until the engine is started and is running smoothly before turning on the air conditioner. Use this switch to adjust the fan speed in three steps.
  • Page 97 CONTROLS ACCESSORIES Outlets Cooling • When the air conditioner is set to the circulation mode, the air in the cab gradually becomes dirty. Switch to the “ventilation” to ventilate once a comfortable temperature is obtained. • Excessive cooling can be harmful to your health.

  • Page 98: External Power Socket

    CONTROLS ACCESSORIES EXTERNAL POWER SOCKET Defrosting or defogging the windows Note: If the air conditioner fan is set to High, the difference between the external and internal temperatures increases, resulting in Use only those electric products which frost on the outside of the windows. If this comply with the specifications of this happens, either turn off the air conditioner or socket.

  • Page 99: Mirrors

    CONTROLS ACCESSORIES MIRRORS RADIO (FOR CAB OPTIONAL) CAUTIONS ON USE • To ensure safe operation of the machine, always be sure to keep the volume of the radio down to a level where you can easily hear sounds from outside the machine. •...
  • Page 100 CONTROLS ACCESSORIES BASIC OPERATION 3. Display 1. Power Press DISP (3) momentarily to toggle the Press the power button (1) momentarily to LCD display between function mode turn the unit on or off. This button is also (showing tuner, auxiliary input or weather used to access the version number of the band information, depending on which mode software.
  • Page 101 CONTROLS ACCESSORIES 6. Timer 9. Audio and Menu Adjustment Press TIMER (6) momentarily to directly Audio Adjustment access timer mode. Briefly press TIMER to Press AUDIO/MENU (9) momentarily to step start the timer function, and the “TIMER” through the following audio adjustment icon will flash in the display.
  • Page 102 CONTROLS ACCESSORIES 10. Select a Band 12. Seek Tuning Press AM/FM (10) momentarily to directly Press SEEK– (12a) or SEEK+ (12b) access tuner mode from any other function momentarily to automatically tune the mode. When the unit is already in tuner frequency down or up to the next strong mode, briefly press AM/FM to change station.
  • Page 103 CONTROLS ACCESSORIES WEATHER BAND OPERATION NOAA Weather Alert 14 Accessing the Weather Band The Weather Alert function adds an Press WB (14) to directly access the weather additional level of user safety by band mode from any other function mode. automatically switching from the current function mode to weather band mode for a What is the NOAA Weather Radio?
  • Page 104 CONTROLS ACCESSORIES TROUBLESHOOTING Problem Cause Corrective Action No power. Vehicle ignition switch is not If the power supply is connected to the vehicle accessory circuits but the engine is not moving, switch the ignition key to “ACC”. The fuse is blown. Replace the fuse.
  • Page 105 CONTROLS ACCESSORIES SPECIFICATIONS Specifications subject to change without General notice. Power Supply Requirements Note: The manufacturer is not responsible .........DC 12 Volts, Negative for any radio or TV interference caused by Ground unauthorized modifications to this Chassis Dimensions .131.6 (W) x 47.5 (D) x equipment.

  • Page 106: Auxiliary Hydraulic Lines (Optional)

    IMPORTANT: Follow the procedures for purging air as instructed by the Flow rate ..TL8 : 72 L/min* (19.0 US gpm*) attachment manufacturer, if applicable. TL10: 77 L/min* (20.3 US gpm*) TL12: 88 L/min* (23.2 US gpm*) 5.
  • Page 107 CONTROLS ACCESSORIES Releasing residual pressure After the auxiliary hydraulic circuits have been used, pressure remains in the circuits. This is called the residual pressure. Release this residual pressure before disconnecting the lines. 2. Select the operation mode for the auxiliary hydraulic button (A) by operating the detent mode switch (D).

  • Page 108: Aux. 2Nd Lines (Tl10/Tl12 Optional)

    CONTROLS ACCESSORIES AUX. 2ND LINES (TL10/TL12 OPTIONAL) Flow rate ..TL10: 65 L/min (17.2 US gpm) TL12: 65 L/min (17.2 US gpm) Rated Pressure ... 21 MPa (3040 psi) • Oil may spurt out if the caps or filters Connecting the hydraulic circuits are removed or pipes disconnected To connect the attachment hydraulic lines, observe the following procedures:...
  • Page 109 CONTROLS ACCESSORIES c. Stop the engine and wait for at least 5 Operating the auxiliary hydraulic circuits minutes until bubbles escape from the hydraulic oil in the tank. IMPORTANT: Follow the procedures for purging air as instructed by the attachment manufacturer, if applicable. 6.

  • Page 110: High-Flow Hydraulic System (If Equipped)

    1. Turn on the high-flow switch (lamp lights Flow rate . TL8: 128 L/min* (33.8 US gpm*) up). TL10: 142 L/min* (37.5 US gpm*) The symbols on the instrument cluster and the display light up.

  • Page 111: Lift Arm Lower Button (If Equipped)

    If the lift arm cannot be lowered during a usual operation, press the covered button to lower it. Lowering the lift arm <TL8> <TL10/TL12> 1 Remove the rubber (1) from the top of the button. 2-53...

  • Page 112: Blow By Heater Lamp (If Equipped)

    CONTROLS ACCESSORIES BLOW BY HEATER LAMP (IF EQUIPPED) <TL8> When the blow-by heater is actuated, this <TL10/TL12> lamp turns on. The heater is actuated when the starter switch is ON. If the lamp does not turn on or goes off, the heater is faulty.

  • Page 113: Operation

    OPERATION...

  • Page 114: Before Starting Operation

    OPERATION BEFORE STARTING OPERATION BEFORE STARTING WALK-AROUND INSPECTION OPERATION Perform the walk-around inspections once a day before starting the engine for the first GETTING ON OR OFF THE MACHINE time that day. Refer to “MAINTENANCE, Walk-around inspection”, on pages 5-16 to 5-17. •...

  • Page 115: Starting And Stopping The Engine

    If a lamp does not light or the alarm is not sounded, the bulb may be burnt out or a wire may be damaged. Ask a Takeuchi service agent for repair. 4. Check that all levers and the pedal are in...

  • Page 116: Starting The Engine

    OPERATION STARTING AND STOPPING THE ENGINE STARTING THE ENGINE Starting in cold climates Never use starting fluid on this engine, as • Clear all personnel from the work area. the starting fluid could cause an • Sound the horn to warn people around explosion.

  • Page 117: Warming Up The Engine

    STARTING AND STOPPING THE ENGINE WARMING UP THE ENGINE Warm-up in cold climates IMPORTANT: Avoid racing the engine until <TL8> it has warmed up. Do not warm up the engine for a long time (20 minutes or more). When idling is required, occasionally place a load or run the engine at medium speed.

  • Page 118: Stopping The Engine

    Doing so may cause the engine to overheat or seize. Never stop running the engine suddenly except in emergency. <TL8> 3. Turn the ignition key to the OFF position to stop the engine. <TL10/TL12>...
  • Page 119 MEMO...

  • Page 120: Operating The Machine

    OPERATION OPERATING THE MACHINE OPERATING THE MACHINE LEVER PATTERN (ISO) Before starting operation, be sure to check which lever pattern you are going to use. This manual explains the operation by using the ISO pattern described below. Travel Forward Lift Arms Lower Travel Reverse Lift Arms Raise Left Spin Turn...

  • Page 121: Lever Pattern (H) (If Equipped)

    OPERATION OPERATING THE MACHINE LEVER PATTERN (H) (IF EQUIPPED) Before starting operation, be sure to check which lever pattern you are going to use. This manual explains the operation by using the ISO pattern. Travel Forward (Left track) Travel Forward (Right track) Travel Reverse (Left track) Travel Reverse (Right track) Lift Arms Raise...

  • Page 122: Warming Up The Machine (Hydraulic Oil)

    20°C (68°F). Normal warm-up <TL8> 3. Extend and retract each of the cylinders slowly several times with no load. <TL10/TL12> 4. Travel slowly forward and in reverse several times.

  • Page 123: Inspection After Warm-Up

    OPERATION OPERATING THE MACHINE INSPECTION AFTER WARM-UP Warm-up in cold climates 1. Perform the normal warm-up procedure. After warming up the engine and machine (hydraulic oil), perform the checks and inspections described below, and repair if necessary. 2. Set the bucket cylinder at the stroke end and keep it there.

  • Page 124: Traveling The Machine

    OPERATION OPERATING THE MACHINE TRAVELING THE MACHINE <TL8> • Never allow anyone to enter the machine’s slewing radius and path. • Signal your intention to move by sounding the horn. • Traveling and turning should be performed with the bucket cylinder fully retracted and the bucket at a height of approximately 30 cm (12 in.) from the...
  • Page 125 OPERATION OPERATING THE MACHINE Pivot turn 3. Roll back the bucket all the way, and then lift it to 30 cm (12 in.) above the ground. Turning to the left: Moving the machine forward and To turn forward to the left: backward Tilt the left control lever forward to the left.

  • Page 126: Stopping Travel

    OPERATION OPERATING THE MACHINE STOPPING TRAVEL OPERATING THE WORKING EQUIPMENT • Park the machine on a flat, rigid and • Before starting operation, carefully safe ground. Set the parking brake. If check which lever pattern you are going you must park on a slope, chock the to use.
  • Page 127 OPERATION OPERATING THE MACHINE Operating the Lift arms Operating the lift arms float To lower the lift arms: To float the lift arms: Push the right control lever forward. Tilt the right control lever forward a little To raise the lift arms: and depress the float button.

  • Page 128: Operating Procedures

    OPERATION OPERATING PROCEDURES OPERATING PROCEDURES PROHIBITED OPERATIONS • Do not operate on bedrock (hard or soft). • If you must operate the lift arms and/or bucket while traveling, operate at speeds slow enough so that you have complete control at all times. Travel at a speed appropriate for the operating conditions.
  • Page 129 OPERATION OPERATING PROCEDURES Do not cut across or go diagonally across a Do not dig down too deeply at a time. Doing slope. Doing so may cause the machine to so could damage the bucket and the lift tip over or the tracks to come off and/or arms.
  • Page 130 OPERATION OPERATING PROCEDURES Do not fully extend the bucket cylinders, push the bucket into the ground and move the machine to use the traveling force for digging. Doing so could damage the bucket cylinders. 3-18...

  • Page 131: Cautions On Operating

    On uneven ground, maintain the low speed grease is expelled. and avoid starting, stopping or changing • Never submerge the chassis in water or directions abruptly. sand. If submerged, contact a Takeuchi service agent for inspection. 3-19...

  • Page 132: Cautions On Traveling On Slopes

    OPERATION OPERATING PROCEDURES CAUTIONS ON TRAVELING ON SLOPES • Do not change directions on slopes or traverse slopes. First return to a flat surface, and then take an alternative path. • Do not perform any operation on a • The machine may slip sideways even on slope.
  • Page 133 OPERATION OPERATING PROCEDURES Braking when descending slopes Do not open the door while traveling on slopes (if equipped with cab door) When descending slopes, the brakes are applied automatically once the control levers Opening the door while traveling on slopes is are returned to the neutral position.

  • Page 134: Operations Possible With This Machine

    OPERATION OPERATING PROCEDURES OPERATIONS POSSIBLE WITH THIS MACHINE IMPORTANT: Do not fully extend the bucket cylinders, push the bucket into the ground and move the machine to use the traveling force for digging. Doing so could damage the bucket cylinders. Scooping Lower the bucket to the ground and set it parallel to the ground or tilt it slightly downward.
  • Page 135 OPERATION OPERATING PROCEDURES Leveling Raise the lift arms and tilt the bucket forward, then release it as the machine is driven forward. Next tilt the bucket forward and lower the front edge until it is slightly above the ground surface, then back the machine over the load that was just released. Backfilling With the bucket lowered, drive near the hole and tilt the front edge of the bucket downward as soon as it passes over the near side of the hole.
  • Page 136 OPERATION OPERATING PROCEDURES Leveling Operation using the Float position • Make sure the bucket is lowered to the ground before floating the lift arms. Floating the lift arms while they are raised will cause the bucket to fall rapidly and is dangerous.

  • Page 137: Parking The Machine

    OPERATION PARKING THE MACHINE PARKING THE MACHINE Before leaving the machine, do the following: PARKING 1. Set the control levers to the neutral position. 2. Return the throttle lever to idle the engine at low speed. 3. Lower the bucket to the ground. 4.

  • Page 138: Handling In Cold Climates

    Inspect the battery. If it is discharging, • Replace the fuel and oil for all parts with contact a Takeuchi service agent to have the those specified in the “Fuel and lubricant battery recharged. table”. Refer to “Inspecting the battery fluid level Refer to “Fuel and lubricant table”...

  • Page 139: Handling Rubber Tracks

    OPERATION HANDLING RUBBER TRACKS HANDLING RUBBER TRACKS Rubber tracks have an inherent weakness, lack of strength, due to their use of rubber. Be sure to observe the prohibitions and cautions below to prevent the tracks from being damaged or coming off. PROHIBITIONS Do not travel or operate the machine in the following places:...

  • Page 140: Cautions

    OPERATION HANDLING RUBBER TRACKS CAUTIONS PREVENTING THE RUBBER TRACKS FROM COMING OFF Observe the following cautions when operating the machine: Observe the following cautions to prevent • Avoid changing course abruptly or spin- the track from coming off: turning on concrete surfaces whenever •...
  • Page 141 OPERATION HANDLING RUBBER TRACKS • Avoid traveling by setting one track on a slope or projecting portion and the other track on a flat surface (with the machine at a tilt of 10° or more). Travel with both tracks set on flat surfaces. •...

  • Page 142: Handling The Engine

    OPERATION HANDLING THE ENGINE HANDLING THE ENGINE DIESEL FUEL PROHIBITIONS The diesel fuel used must meet the requirements specified in the region where Do not modify the exhaust gas control the machine is operated. system. Any usages other than described in Refer to “Service data”...

  • Page 143: Transport

    TRANSPORT...

  • Page 144: Loading And Unloading

    TRANSPORT LOADING AND UNLOADING LOADING AND UNLOADING When loading or unloading the machine, be sure to use ramps or a platform and follow the procedure below. The machine may roll or tip over or fall while being loaded or unloaded. Take the following precautions: •...

  • Page 145: Hoisting The Machine

    This method is not applicable for the machines with non- standard attachments and/or optional products, because the center of gravity differs according to the attachments and optional products installed. Contact your <TL10/TL12> Takeuchi service agent for details.
  • Page 146 TRANSPORT HOISTING THE MACHINE Rear hook fixing position Hoisting posture <TL8> <TL10/TL12> 1520 1515 (59.9) (38.7) (59.7) (33.7) (25.9) (35.0) (19.7) 1660 1720 TL10 (65.3) (37.1) (67.7) (38.8) (28.9) (34.7) (24.7) 1705 1895 1110 TL12 (67.1) (37.4) (74.6) (43.7) (30.9) (34.7)

  • Page 147: Securing The Machine

    TRANSPORT SECURING THE MACHINE SECURING THE MACHINE After loading the machine at the specified position, secure it as described below. Transporting posture 1. Lower the bucket. Precautions to be taken during 2. Raise the safety bar to the lock position. transportation 3.

  • Page 149: Maintenance

    MAINTENANCE...

  • Page 150: General

    MAINTENANCE GENERAL GENERAL CAUTIONS ON MAINTENANCE MAINTENANCE OVERVIEW Do not perform any other inspection and maintenance works than those listed in this To keep the machine in good condition and manual. use if for a long period, perform the For works not listed in this manual, ask your inspection and maintenance properly and sales or a service dealer for help.
  • Page 151 MAINTENANCE GENERAL Keep dirt out Disposing of wastes When mounting and removing parts, do so in • Always collect oil that is drained from the a place where there is no dust, clean the machine in containers. Improperly working area and the part, and keep dirt out. disposed waste oil can cause environmental harm.

  • Page 152: Service Data

    MAINTENANCE SERVICE DATA SERVICE DATA FUEL AND LUBRICANT TABLE Select the appropriate fuel, lubricant and grease according to the temperature by referring to the table below. • Regardless of the specified time, change the oil if it becomes too dirty or degraded. •...
  • Page 153 MAINTENANCE SERVICE DATA To maintain the performance and service life of the engine, always use clean and high-quality fuel. • To avoid freezing in cold climates, use a diesel fuel that still functions when the temperature is at least 12°C (21.6°F) below the lowest expected ambient temperature.
  • Page 154 MAINTENANCE SERVICE DATA Lubricant Air temperature Location Type When to replace -4 14 32 50 68 86 104°F -20 -10 0 10 20 30 40°C Diesel engine oil Every 500 hrs. Engine oil pan API: CJ-4 class or SAE 10W-30 after the initial higher 50 hrs.
  • Page 155 MAINTENANCE SERVICE DATA Volume <TL8> Engine cooling Hydraulic oil Travel reduction Engine oil pan Fuel tank system tank gear Upper limit 14 L System Level capacity 1.0 L X 2 11.2 L (11.8 US qt.) (14.8 US qt.) 58 L (15.3 US gal.) 75 L (1.06 US qt.) X 2...

  • Page 156: Regularly Replace The Hydraulic Oil

    MAINTENANCE SERVICE DATA REGULARLY REPLACE THE HYDRAULIC Replacement interval (hours) Item Hydraulic oil Filter element When a large volume of oil is used in one- way for the attachments, such as snow 1st time — removing equipment and lawn mowers, the 2nd time —...

  • Page 157: List Of Consumables

    Hydraulic system the initial 50 hrs. Pilot line filter Element 15511-01001 Every 500 hrs after Engine oil filter Cartridge K1C020-32434 the initial 50 hrs. <TL8> Engine lubrication K1J770-05810 system Engine oil Element kit Every 1500 hrs. separator <TL10/TL12> K1J419-05810 Pre-fuel filter...

  • Page 158: List Of Tools (If Equipped)

    MAINTENANCE SERVICE DATA LIST OF TOOLS (IF EQUIPPED) Code Part name Part No. Remarks Spanner 16900-01012 10-12 Spanner 16900-01113 11-13 Spanner 16900-01417 14-17 Spanner 16900-01922 19-22 Spanner 16900-02427 24-27 Spanner 16901-00030 Spanner 16901-00041 Screwdriver 16902-20205 (+) (–) replaceable shank L-type wrench 16908-30019 Hammer 16903-00330...

  • Page 159: List Of Tightening Torques

    MAINTENANCE SERVICE DATA LIST OF TIGHTENING TORQUES Nuts and Bolts (for ISO strength category 10.9) Tighten nuts and bolts at the torques shown on the table below, unless otherwise specified. • The tightening torques used for the mounted plastic covers are not listed in the table below. Consult your sales or service dealer for details.

  • Page 160: Safety-Critical Parts

    MAINTENANCE SAFETY-CRITICAL PARTS SAFETY-CRITICAL PARTS To use the machine safely, periodically perform inspection and maintenance. The safety-critical parts listed below must be periodically replaced for an increased safety. Serious injury or a fire could result if they are worn or damaged. List of safety-critical parts Unit Safety-critical parts to be replaced periodically When to replace...
  • Page 161 Annual inspection Deteriorated, twisted, damaged hydraulic or fuel hoses (cracks, wear and tear) or hoses in contact with other parts of the machine *: Canopy (TL8) part number: 06684-00012 *: Canopy (TL10) part number: 06884-03100 *: Canopy (TL12) part number: 06984-03100...

  • Page 162: Maintenance List

    MAINTENANCE MAINTENANCE LIST MAINTENANCE LIST Inspection and maintenance item Page Walk-around inspection Inspecting by opening the engine hood and rear door 5-16 Inspecting by walking around the machine 5-17 Inspecting while sitting in the operator’s seat 5-17 Daily inspection (every 10 hours) Inspecting and replenishing the coolant 5-18 Inspecting and replenishing the engine oil...
  • Page 163 MAINTENANCE MAINTENANCE LIST Inspection and maintenance item Page Every 500 hours Replacing the engine oil and the oil filter 5-45 Replacing the hydraulic oil return filter 5-45 Replacing the pilot line filter 5-45 Replacing the travel motor gear oil* 5-45 Replacing the fuel filters** 5-45 Adjusting or replacing the bucket stoppers (bolts/nuts)

  • Page 164: Walk-Around Inspection

    MAINTENANCE WALK-AROUND INSPECTION WALK-AROUND INSPECTION Perform the following inspections every day before starting the engine for the first time. • Before operating, perform the walk-around inspections and make repairs immediately where necessary. • Be sure to secure the rear door or radiator before working the inside. Do not keep the rear door or radiator open on a windy day or if the machine is parked on a slope.

  • Page 165: Inspecting By Walking Around The Machine

    MAINTENANCE WALK-AROUND INSPECTION INSPECTING BY WALKING AROUND THE INSPECTING WHILE SITTING IN THE MACHINE OPERATOR’S SEAT 4. Check lights for dirt, damage and burnt 14. Check the windshield for dirt or damage. out bulbs. 15. Check the seat and seat belt for dirt or 5.

  • Page 166: Daily Inspection (Every 10 Hours)

    If it is below the lower limit (L), replenish. INSPECTING AND REPLENISHING THE COOLANT <If equipped with a coolant sight (TL8)> • Do not remove the radiator cap or the drain plug when the cooling water is hot. Stop the engine and wait until the...

  • Page 167: Inspecting And Replenishing The Engine Oil

    3. Tighten the oil filler cap (2). 4. Start the engine, run it at low idle for about Inspection 5 minutes, then stop it. <TL8> 5. After about 10 minutes, inspect the oil level. <TL10/TL12> 1. Open the engine hood.

  • Page 168: Inspecting The Water Separator

    Do not spill fuel on the hot surface of • Clean up spilled fuel immediately. the machine. • Fill the fuel tank in a well ventilated <TL8> place. • Clean up spilled fuel immediately. • Do not fill the fuel tank to capacity.

  • Page 169: Inspecting The Hydraulic Oil Tank Level And Replenishing

    MAINTENANCE DAILY INSPECTION (EVERY 10 HOURS) INSPECTING THE HYDRAULIC OIL TANK Replenishing LEVEL AND REPLENISHING Oil may spurt out if caps or filters are removed or pipes are disconnected before releasing the pressure in the hydraulic system. • When removing plugs or screws, or when disconnecting hoses, stand to the side and loosen them slowly to gradually release the internal pressure...

  • Page 170: Lubricating The Working Equipment

    MAINTENANCE DAILY INSPECTION (EVERY 10 HOURS) LUBRICATING THE WORKING EQUIPMENT 1. Keep the machine configuration as shown in the diagram above, lower the working equipment to the ground, and then stop the engine. 2. Use the grease gun to lubricate the grease fittings. 3.

  • Page 171: Inspecting And Removing Combustible Materials From The Rear And Belly Of Machine

    MAINTENANCE DAILY INSPECTION (EVERY 10 HOURS) INSPECTING AND REMOVING COMBUSTIBLE MATERIALS FROM THE REAR AND BELLY OF MACHINE Do not operate the machine without properly inspecting for vegetation, wood chips, dust, fuel, oil, and other combustible material. Remove any combustible material prior to machine operation to reduce the risk of fire.

  • Page 172: After The Initial 50 Hours (Only For New Machines)

    IMPORTANT: Check the waste oil for metal powder. If it contains large amounts of metal powder, consult your sales or service dealer. <TL8> 5. Loosen the bolts and remove the under cover (3). 6. Place a pan for catching the waste oil under the drain plug.
  • Page 173 MAINTENANCE AFTER THE INITIAL 50 HOURS (ONLY FOR NEW MACHINES) <TL8> <TL10/TL12> 10. Turn the filter (4) counterclockwise with the filter wrench and remove it. 11. Clean the surface of installation of the filter stand. 12. Apply a thin layer of oil on the packing of the new filter.

  • Page 174: Replacing The Hydraulic Oil Return Filter

    MAINTENANCE AFTER THE INITIAL 50 HOURS (ONLY FOR NEW MACHINES) REPLACING THE HYDRAULIC OIL RETURN FILTER • Stop the engine and allow the machine to cool down before performing maintenance. · The engine and the hydraulic system and many other parts of the machine are hot immediately after the engine is stopped.

  • Page 175: Replacing The Pilot Line Filter

    MAINTENANCE AFTER THE INITIAL 50 HOURS (ONLY FOR NEW MACHINES) REPLACING THE PILOT LINE FILTER 1. Tilt up the canopy. Refer to “Tilting up the canopy” on page 5-61. • Stop the engine and allow the machine to cool down before performing maintenance.

  • Page 176: Inspecting And Adjusting The Fan Belt

    • Stop the engine and allow the machine secure the radiator (b). to cool down before performing maintenance. <TL8> · The engine, muffler, radiator, hydraulic lines, sliding parts and many other parts of the machine are hot immediately after the engine is stopped.
  • Page 177 MAINTENANCE AFTER THE INITIAL 50 HOURS (ONLY FOR NEW MACHINES) Adjustment <TL8> <TL10/TL12> 1. Loosen the lock nuts (4). 2. Turn the adjustment bolt (5) to move the alternator (6) and to adjust the tension of the fan belt (3).

  • Page 178: Inspecting And Adjusting The Compressor Belt (Ac)

    MAINTENANCE AFTER THE INITIAL 50 HOURS (ONLY FOR NEW MACHINES) INSPECTING AND ADJUSTING THE Inspection COMPRESSOR BELT (AC) 1. Open the rear door and radiator. 2. Press on the center of the belt (1) with a finger. The belt’s tension is normal if it bends about 8 mm (0.3 in) when pressed •...

  • Page 179: Every 50 Hours

    Adjustment body in front of the grease discharge valve. · If grease does not come out when the grease discharge valve is loosened, the valve is faulty. Ask a Takeuchi service agent for repair. Inspection <TL8/TL10> Increasing the tension 1. Remove the cover (1).

  • Page 180: Draining The Water From The Fuel Tank

    MAINTENANCE EVERY 50 HOURS Decreasing the tension Do the draining operation before starting the machine. 1. Remove the cover (1). 2. Slowly loosen (one turn) the grease 1. Remove the fuel filler cap (2). discharge valve (2) with a spanner to 2.

  • Page 181: Inspecting The Battery Fluid Level And Replenishing

    MAINTENANCE EVERY 50 HOURS INSPECTING THE BATTERY FLUID LEVEL Inspection AND REPLENISHING Turn the ignition switch to ON, and then switch the TRIP/DATA switch to DATA to display the battery voltage. The battery is normal if the voltage is 12 V or more. •...

  • Page 182: Inspecting The Bucket Stoppers (Bolts/Nuts)

    4. If there are any irregularities with the adjusting bolts (1) and/or lock nuts (2), replace them with new ones. After replacement, they require adjustment. Contact a Takeuchi service agent for advice Refer to “Adjusting or replacing the bucket stoppers (bolts/nuts)” on page 5-46.

  • Page 183: Inspecting For And Removing Any Combustibles Around The Battery

    MAINTENANCE EVERY 50 HOURS INSPECTING FOR AND REMOVING ANY Inspection COMBUSTIBLES AROUND THE BATTERY 1. Open the rear door. • Batteries generate flammable hydrogen gas which may explode. Keep away from flame, sparks, fire or lighted cigarettes. • Do not use the cable if it’s connecting terminal is loose or corroded.
  • Page 184 MAINTENANCE EVERY 50 HOURS 12. Install the negative terminal (1) to the Removing any combustibles battery. 13. Restore the radiator, and then close the rear door. 1. Remove the bolts (a) and open the radiator (b). 2. Remove the R-pin (e) from the stay (c). 3.

  • Page 185: Every 100 Hours

    • Clean up spilled fuel immediately. • Be sure to secure the rear door or radiator before working the inside. <TL8> <TL10/TL12> (S) : Closed 1. Open the rear door. 2. Close the valve (2).

  • Page 186: After The Initial 250 Hours (Only For New Machines)

    MAINTENANCE AFTER THE INITIAL 250 HOURS (ONLY FOR NEW MACHINES) AFTER THE INITIAL 250 4. Rewrap the plugs with new sealing tape. 5. Tighten the plug (1). HOURS (ONLY FOR NEW · Tightening torque: 22 N·m (15.9 ft-lb.) 6. Add oil through the hole of the plug (3) MACHINES) until oil flows out of the hole of the plug (2).

  • Page 187: Every 250 Hours

    MAINTENANCE EVERY 250 HOURS EVERY 250 HOURS INSPECTING AND ADJUSTING THE FAN BELT Refer to “Inspecting and adjusting the fan belt” on pages 5-28 to 5-29. INSPECTING AND ADJUSTING THE COMPRESSOR BELT (AC) Refer to “Inspecting and adjusting the compressor belt (AC)” on page 5-30. 5-39...

  • Page 188: Replacing The Air Cleaner Element

    MAINTENANCE EVERY 250 HOURS REPLACING THE AIR CLEANER ELEMENT Stop the engine and allow the machine to cool down before performing maintenance. • The engine, muffler, radiator and many other parts of the machine are hot immediately after the engine is stopped. Touching these parts will cause burns.

  • Page 189: Cleaning The Radiator Fins And The Oil Cooler Fins

    MAINTENANCE EVERY 250 HOURS CLEANING THE RADIATOR FINS AND CLEANING THE CONDENSER (AC) THE OIL COOLER FINS • Wear required appropriate equipment • Wear required appropriate equipment such as protective goggle and filter such as protective goggle and filter mask when using compressed air, as mask when using compressed air, as metal fragments or other objects can fly metal fragments or other objects can fly...

  • Page 190: Cleaning The Air Filters (Ac)

    MAINTENANCE EVERY 250 HOURS CLEANING THE AIR FILTERS (AC) Cleaning 1. Blow dry, compressed air (138 kPa or 20 psi or less) directly on the filters from the inside, moving up and down along the Wear required appropriate equipment pleats. such as protective goggle and filter mask Be sure to keep the nozzle at an adequate distance from the filters.

  • Page 191: Inspecting The Refrigerant (Gas) Level (Ac)

    5-61. Never touch the refrigerant or loosen the parts of the cooling circuit. <TL8> • Keep flames away if the refrigerant gas is leaking. • The high-pressure pipes of the air conditioner can be very hot (80 to 120°C or 176 to 248°F).
  • Page 192 MAINTENANCE EVERY 250 HOURS Check list for refrigerant volume Air conditioner Normal Abnormal High pressure High pressure High/low Little difference in High pressure pressure pipe pipe is hot (80 to pipe is warm, low temperature pipe is hot, low temperature 120°C or 176 to pressure pipe is between the...

  • Page 193: Every 500 Hours

    MAINTENANCE EVERY 500 HOURS EVERY 500 HOURS <TL8> REPLACING THE ENGINE OIL AND THE OIL FILTER Refer to “Replacing the engine oil and the oil filter” on pages 5-24 to 5-25. REPLACING THE HYDRAULIC OIL RETURN FILTER Refer to “Replacing the hydraulic oil return filter”...

  • Page 194: Adjusting Or Replacing The Bucket Stoppers (Bolts/Nuts)

    Part name Part No. Q’ty do so may cause the lift arms to fall, resulting in a serious injury or death. TL8: 08809-61910 Lift arm TL10: 08809-61910 stopper (2) TL12: 08819-63750 • Park the machine on a solid flat ground...
  • Page 195 MAINTENANCE EVERY 500 HOURS 4. Start the engine, and raise the lift arm until 8. Loosen the lock nuts (7) and fully screw in the lift arm stopper (2) falls on the cylinder the stopper bolts (8). rod. 9. Start the engine, extend the bucket 5.
  • Page 196 MAINTENANCE EVERY 500 HOURS 13. Start the engine, lift the lift arms until the lift arm stopper (2) is disconnected, and then stop the engine. 14. Align the orientation of the hook (5) with that of the lock pin (3), and then pull out the lock pin (3) from the lift arm stopper (2).

  • Page 197: Every 1000 Hours

    MAINTENANCE EVERY 1000 HOURS EVERY 1000 HOURS Note: When cleaning, if the temperature of the coolant is low, the thermostat will be CLEANING THE ENGINE COOLING closed and the coolant will not circulate in SYSTEM the radiator. Heat the coolant water to at least 90°C (194°F) before cleaning.
  • Page 198 MAINTENANCE EVERY 1000 HOURS 8. Stop the engine, wait until the cooling water temperature becomes lower, and then remove the drain plug (4) to drain the water. 9. After draining, clean the cooling system using a cleaning agent. When using the cleaning agent, follow the instructions included with the agent.

  • Page 199: Replacing The Hydraulic Oil And Cleaning The Suction Strainer

    MAINTENANCE EVERY 1000 HOURS REPLACING THE HYDRAULIC OIL AND CLEANING THE SUCTION STRAINER • Stop the engine and allow the machine to cool down before performing maintenance. · The engine and the hydraulic system and many other parts of the machine are hot immediately after the engine is stopped.
  • Page 200 MAINTENANCE EVERY 1000 HOURS 6. Temporarily suspend the radiator/oil cooler 12. Loosen the bolts and remove the flange (b). (9). 7. Remove the split pin and pull out the pins 13. Remove the suction strainer (10) and (6). clean it. 8.

  • Page 201: Inspecting And Adjusting The Engine Valve Clearance

    4 or 5 times, • Hydraulic pump without let them reach the stroke end. 4. Set the engine back to a low idle, then <TL8> extend and contract all the cylinders 4 or 5 times to the stroke ends. INSPECTING AND ADJUSTING THE ENGINE VALVE CLEARANCE This operation requires experience.

  • Page 202: Every 1500 Hours

    REPLACING THE OIL SEPARATOR This operation requires experience. Ask your ELEMENT sales or service dealer for it. 1. Open the rear door and radiator. (TL8) INSPECTING THE EGR COOLER Refer to “Inspecting and adjusting the fan belt” on pages 5-28 to 5-29.

  • Page 203: Every 3000 Hours

    MAINTENANCE MAINTENANCE EVERY 3000 HOURS EVERY 6000 HOURS EVERY 3000 HOURS EVERY 6000 HOURS INSPECTING THE TURBOCHARGER CLEANING THE DPF This operation requires experience. Ask your This operation requires experience. Ask your sales or service dealer for it. sales or service dealer for it. •...

  • Page 204: When Required

    For the installation and removal of the standard bucket provided by us, follow the mount). procedure below. For the other attachments, consult Takeuchi or one of our service agents. Installation Before installing a bucket, clean the connecting sections of the bucket (1) and the quick-hitch (3) and their surrounding area.
  • Page 205 MAINTENANCE WHEN REQUIRED Removal 1. Keep the bucket (1) at the height of 25 to 50 mm (1 to 2 in.) above the ground. 2. Stop the engine, raise the safety bar and release the seat belt. 8. Push both lock levers (2) until they are horizontal to engage the latch.

  • Page 206: Inspecting And Replenishing The Windshield Washer Fluid

    MAINTENANCE WHEN REQUIRED INSPECTING AND REPLENISHING THE LUBRICATING THE LEVERS WINDSHIELD WASHER FLUID Set the machine to the parking posture, Choose ethyl alcohol as washer solution. stop the engine, remove the ignition key Do not use methyl alcohol as washer and store it.

  • Page 207: Inspecting The Rubber Tracks

    MAINTENANCE WHEN REQUIRED INSPECTING THE RUBBER TRACKS (3) Metal core Repair or replace the rubber tracks if their condition becomes as described below. Consult your sales or service dealer for repair or replacement. Rubber track Replace the track if the entire track is stretched and cannot be adjusted.

  • Page 208: Every Year

    MAINTENANCE EVERY YEAR EVERY YEAR REPLACING THE RECEIVER DRIER This operation requires experience. Ask your sales or service dealer for it. 5-60...

  • Page 209: Tilting Up The Canopy (Cab)

    MAINTENANCE TILTING UP THE CANOPY (CAB) TILTING UP THE CANOPY (CAB) For inspection and maintenance, the canopy is designed so that it can be tilted up. • Raising or lowering the canopy while the engine is running may cause the machine to move, resulting in serious injury or death.

  • Page 210: Maintenance During Extended Storage Period

    MAINTENANCE MAINTENANCE DURING EXTENDED STORAGE PERIOD MAINTENANCE DURING Starting the machine after storage EXTENDED STORAGE PERIOD IMPORTANT: If the above “Storage procedures” have not been followed Storage procedures during the extended storage periods, If the machine is to be stored for 30 days or consult your sales or service dealer more, store it indoors.

  • Page 211: Troubleshooting

    TROUBLESHOOTING...

  • Page 212: Symptoms That Are Not Malfunctions

    TROUBLESHOOTING SYMPTOMS THAT ARE NOT MALFUNCTIONS SYMPTOMS THAT ARE NOT MALFUNCTIONS The symptoms listed below are not malfunctions. • The lift arms go up or stop by themselves at the stroke end, when the bucket operation is performed at the same time as the lowering of the lift arms.

  • Page 213: If The Engine Overheats

    TROUBLESHOOTING IF THE ENGINE OVERHEATS IF THE ENGINE OVERHEATS Remedy procedure 1. Park the machine in a safe place. 2. Check if steam is coming out of the closed engine hood. • Do not open the engine hood when 3. If there is steam, stop the engine steam is coming from it.

  • Page 214: If The Battery Goes Dead

    TROUBLESHOOTING IF THE BATTERY GOES DEAD IF THE BATTERY GOES DEAD Connecting the jumper cables The symptoms below indicate that the IMPORTANT: Set the ignition keys of the battery is dead. booster vehicle and the dead machine to • The starter motor does not turn or fails to the OFF position.
  • Page 215 TROUBLESHOOTING IF THE BATTERY GOES DEAD Disconnecting the jumper cables Once the dead machine is successfully running, remove the jumper cables by following the same steps as for connection in the reverse order. 1. Disconnect the clip of jumper cable (B) from the engine block of the dead machine.

  • Page 216: If A Fuse Blows

    TROUBLESHOOTING IF A FUSE BLOWS IF A FUSE BLOWS Fuse layout and circuits protected (1) <TL8> If a light does not come on or the electrical system does not work, a fuse may be blown. Capacity Symbol Protected circuit Inspect the fuses.
  • Page 217 (ACC), Rear wiper* 25A** Condenser fan** 5A** Compressor clutch** Capacity Symbol Protected circuit ** : <TL10/TL12> Instrument cluster <TL8> Radio, Alarm (OPT) Controller 2 and 3(BAT) A Theft Arrester Horn Interior light, Radio Switch LAMP 10. Loosen the bolt and remove the cover (4).

  • Page 218: Inspecting The Fusible Link

    TROUBLESHOOTING IF A FUSE BLOWS Fuse layout and circuits protected (3) Capacity Protected circuit Air conditioner unit Condenser fan Compressor clutch INSPECTING THE FUSIBLE LINK If the machine is not turned on after turning the ignition switch to the ON position, the cartridge type fusible link (1) is likely blown.

  • Page 219: Restarting After Adding Fuel

    Note: Air in the fuel system causes the 1. Add fuel. engine to fail to start or to have other problems. Always bleed air when the fuel <TL8> tank is emptied or when there is air in the fuel system.

  • Page 220: If A Warning Lamp Flashes

    TROUBLESHOOTING IF A WARNING LAMP FLASHES IF A WARNING LAMP FLASHES If an alarm is sounded or a warning lamp starts flashing during operation, park the machine in a safe place and perform the remedy procedures described below. Warning lamp Lamp name Causes and remedies Vehicle and...
  • Page 221 TROUBLESHOOTING IF A WARNING LAMP FLASHES Warning lamp Lamp name Causes and remedies Hydraulic oil The hydraulic oil temperature became too high due to temp. warning machine overworking. Stop operation, run the engine at low idle and let the hydraulic oil cool down. lamp Pilot line filter The hydraulic oil pilot line filter is clogged.

  • Page 222: Vehicle Error Code List

    TROUBLESHOOTING VEHICLE ERROR CODE LIST VEHICLE ERROR CODE LIST If an error code appears on the display, consult your sales or service dealer. Error code Error details Impossible to sense ACC key Parameter version mismatching CAN communication error CAN 0 communication error (EECU) CAN communication error (cluster gauge) CAN communication error (OX024) CAN communication error (IX012)

  • Page 223: Engine Error Code List

    TROUBLESHOOTING ENGINE ERROR CODE LIST ENGINE ERROR CODE LIST If an error code appears on the display, consult your sales or service dealer. Error code Error details Accelerator sensor 2, High Accelerator sensor 2, Low Accelerator sensor parameter error Accelerator sensor 1, High Accelerator sensor 1, Low Engine hydraulic pressure dropped too low Air-intake pressure sensor, High...
  • Page 224 TROUBLESHOOTING ENGINE ERROR CODE LIST Error code Error details Harness break in the engine’s 3rd cylinder injector (TWV2), coil break Harness break in the engine’s 4th cylinder injector (TWV3), coil break G sensor pulse number error G sensor pulse not input 1077 ECU CPU error (main IC is abnormal) 1239...
  • Page 225 TROUBLESHOOTING ENGINE ERROR CODE LIST Error code Error details QR data error 523538 QR data writing error 523539 Pump seizure 1 523540 Pump seizure 2 523543 Main unit side accelerator sensor error Air heater relay drive circuit, battery short-circuit 523544 Air heater relay drive circuit, GND short-circuit 523547 CAN 2 BusOff error...

  • Page 226: Other Symptoms

    TROUBLESHOOTING OTHER SYMPTOMS OTHER SYMPTOMS For symptoms not included in the table below or if the problem persists after the proper remedies have been taken, consult your sales or service dealer. Symptoms Major causes Remedies Left and right control levers •...
  • Page 227 TROUBLESHOOTING OTHER SYMPTOMS Symptoms Major causes Remedies Starter motor turns but • Fuel is frozen. • Warm the fuel pipe with hot engine does not start water or wait until the ambient temperature becomes high. • Engine control system is •...

  • Page 228: Lowering The Lift Arms To The Ground

    TROUBLESHOOTING LOWERING THE LIFT ARMS TO THE GROUND LOWERING THE LIFT ARMS 3. Loosen the lock nut (3) while holding the adjusting screw (2) in place with a TO THE GROUND hexagonal wrench. 4. Turn the adjusting screw (2) slowly 1 and If the lift arms must be lowered to the ground 1/2 turns to lower the lift arms.

  • Page 229: Towing

    • Permissible forces: • Make sure there is an operator on the TL8: 57.6 kN (12948 lbf) or less machine being towed as well as on the TL10: 70.1 kN (15758 lbf) or less TL12: 79.0 kN (17759 lbf) or less machine that is towing.

  • Page 230: If The Cab Or Canopy Is Damaged

    Doing so could endanger the safety of the cab/canopy. · Canopy (TL8) part number: 06684-00012 · Canopy (TL10) part number: 06884-03100 · Canopy (TL12) part number: 06984-03100 · Cab (TL8) part number: 06686-00034 ·...

  • Page 231: Exhaust Gas Control System Error

    TROUBLESHOOTING EXHAUST GAS CONTROL SYSTEM ERROR EXHAUST GAS CONTROL SYSTEM ERROR ERROR CODE LIST If the exhaust gas control system detects an error, the ECM error warning lamp turns on or flashes and the following error codes are displayed. If an error code appears, immediately repair the fault part detected, or consult your sales or service dealer for help.

  • Page 232: Nox Control Diagnostic System (Ncd)

    TROUBLESHOOTING EXHAUST GAS CONTROL SYSTEM ERROR NOX CONTROL DIAGNOSTIC SYSTEM PARTICULATE CONTROL DIAGNOSTIC (NCD) SYSTEM (PCD) The NCD system warns the operator of any The PCD system warns the operator of any error detected by turning on the warning error detected in the particulate after- lamp and displaying an engine error code.

  • Page 233: Limiting The Engine Output

    TROUBLESHOOTING EXHAUST GAS CONTROL SYSTEM ERROR LIMITING THE ENGINE OUTPUT If the exhaust gas control system detects an error, the engine output is limited depending on the type of fault. Note: If the time interval between the fault repairing and error detecting is short, the regular operation may be executed with a shorter pre operation.
  • Page 234 6-24...

  • Page 235: Specifications

    SPECIFICATIONS...

  • Page 236: Basic Specifications

    SPECIFICATIONS BASIC SPECIFICATIONS BASIC SPECIFICATIONS <TL8> Type Canopy MASS Rubber tracks (400W) 3835 (8455) 3915 (8631) Operating mass kg (lb) Rubber tracks (320W) 3785 (8344) 3865 (8521) PERFORMANCE Bucket capacity (cu. ft.) Heaped 0.351 (12.4) (Standard bucket) 7.4 (4.6) Travel speed km/h (mph) Rubber tracks 11.0 (6.8)
  • Page 237 SPECIFICATIONS BASIC SPECIFICATIONS <TL10> Type Canopy MASS Operating mass kg (lb) Rubber tracks 4680 (10320) 4770 (10515) PERFORMANCE Bucket capacity (cu. ft.) Heaped 0.458 (16.17) (Standard bucket) 7.4 (4.6) Travel speed km/h (mph) Rubber tracks 11.6 (7.21) Gradeability (degrees) Ground pressure kPa (psi) Rubber tracks 30.1 (4.36) 30.7 (4.45)
  • Page 238 SPECIFICATIONS BASIC SPECIFICATIONS <TL12> Type Canopy MASS Operating mass kg (lb) Rubber tracks 5270 (11620) 5375 (11850) PERFORMANCE Bucket capacity (cu. ft.) Heaped 0.579 (20.45) (Standard bucket) 7.9 (4.91) Travel speed km/h (mph) Rubber tracks 11.9 (7.39) Gradeability (degrees) Ground pressure kPa (psi) Rubber tracks 32.0 (4.64) 32.7 (4.74)
  • Page 239 MEMO...

  • Page 240: Machine Dimensions

    SPECIFICATIONS MACHINE DIMENSIONS MACHINE DIMENSIONS...
  • Page 241 SPECIFICATIONS MACHINE DIMENSIONS <TL8> Unit: mm (inch) Standard bucket Item Rubber tracks Overall length 3430 (135.1) Overall length (without bucket) 2740 (107.8) Track base 1390 (54.7) Overall height 2130 (83.9)/2235 (88.0)* Ground clearance of undercarriage 310 (12.1) 400W 1660 (65.4)
  • Page 242 SPECIFICATIONS MACHINE DIMENSIONS <TL12> Unit: mm (inch) Standard bucket Item Rubber tracks Overall length 3985 (156.9) Overall length (without bucket) 3135 (123.4) Track base 1595 (62.8) Overall height 2320 (91.3) Ground clearance of undercarriage 345 (13.5) Overall width (without bucket) 1860 (73.2) Track shoe width 450 (17.7)
  • Page 243 MEMO...

  • Page 244: Operating Ranges

    SPECIFICATIONS OPERATING RANGES OPERATING RANGES 7-10...
  • Page 245 SPECIFICATIONS OPERATING RANGES <TL8> Unit: mm (inch) Standard bucket Item Rubber tracks Maximum raised height of bucket 3905 (153.8) Bucket hinge pin height 3030 (119.3) Dumping clearance (at 39-degree forward tipping) 2370 (93.4) Dumping reach (at 39-degree forward tipping) 730 (28.8) Minimum turning radius (bucket outside) 2080 (82.0)
  • Page 246 7-12...

  • Page 247: Options

    OPTIONS...

  • Page 248: General Precautions

    • Consult with Takeuchi before installing attachments. an optional attachment. • Do not use optional products that have not been approved by Takeuchi. Doing so could cause safety problems. It also could adversely affect the machine’s operation or service life.

  • Page 249: Cautions When Operating Attachments

    OPTIONS GENERAL PRECAUTIONS CAUTIONS WHEN OPERATING • Turning on slopes ATTACHMENTS • When a heavy attachment is installed, the braking time (distance a machine will travel from the point where its brakes are fully applied to when it Heavy attachments reduce stability of the comes to a complete stop) gets longer.

  • Page 250: Hydraulic Quick-Hitch

    For the installation and removal of the standard bucket provided by us, follow the procedure below. For the other attachments, consult Takeuchi or one of our service agents. Installation Before installing a bucket, clean the connecting sections of the bucket (1) and the quick-hitch (3) and their surrounding area.
  • Page 251 OPTIONS HYDRAULIC QUICK-HITCH Note: This device works as a safety device to prevent accidental activation of the attachment or hydraulic quick-hitch installed. When the attachment hoses are connected to the quick-coupler, the plate is pushed to turn on the switch, which prevents the hydraulic quick-hitch from being activated even when the lock/unlock switch on the hydraulic quick-hitch is pressed.

  • Page 252: Quick-Couplers

    OPTIONS QUICK-COUPLERS QUICK-COUPLERS Releasing residual pressure • Oil may spurt out if the caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. · When removing plugs or screws, or when disconnecting hoses, stand to the side and loosen them slowly to gradually release the internal pressure before removing.

  • Page 253: 4-Port Quick-Coupler (Tl10/Tl12)

    OPTIONS 4-PORT QUICK-COUPLER 4-PORT QUICK-COUPLER Releasing residual pressure (TL10/TL12) • Oil may spurt out if the caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. · When removing plugs or screws, or when disconnecting hoses, stand to the side and loosen them slowly to gradually release the internal pressure before removing.
  • Page 254 OPTIONS 4-PORT QUICK-COUPLER 2. When connecting is complete, purge air from the hydraulic lines. a. Start and run the engine at low idle with no load for 10minutes. b. With the engine running at low idle, operate the auxiliary hydraulics switch repeatedly (approx.

  • Page 255: Selecting A Lever Pattern

    OPTIONS SELECTING A LEVER PATTERN SELECTING A LEVER PATTERN The operating pattern of the left and right operating levers can be changed. Before starting the engine, check the selector to see which operating pattern the left and right operating levers are set. SWITCHING THE LEVER PATTERN 1.

  • Page 256: Seat (With A Switch Function)

    OPTIONS SEAT (WITH A SWITCH FUNCTION) SEAT (WITH A SWITCH FUNCTION) Do not lift your body off the seat while the machine is traveling. Doing so is dangerous; the lever lock and parking brake will be activated and the machine will stop abruptly.

  • Page 257: Optional Equipment Mass

    OPTIONS OPTIONAL EQUIPMENT MASS OPTIONAL EQUIPMENT MASS Canopy Standard machine mass (Not including operator) 3760 (8290) 3840 (8465) OPTION High-flow hydraulic device 60 (130) Rubber crawler (320W) – 50 (–110) Air conditioner — 40 (90) Hydraulic quick-hitch 20 (45) Lever pattern change 25 (55) Units: kg (lb) TL10...

  • Page 258: Takeuchi Fleet Management

    OPTIONS TAKEUCHI FLEET MANAGEMENT TAKEUCHI FLEET MANAGEMENT If equipped, please contact your local dealer for activation and use information. 8-12...

  • Page 259: Installing Optional Equipment On The Rear Of The Machine

    OPTIONS INSTALLING OPTIONAL EQUIPMENT ON THE REAR OF THE MACHINE INSTALLING OPTIONAL EQUIPMENT ON THE REAR OF THE MACHINE If optional equipment is installed on the rear of the machine, it may not satisfy the specified gradeability. There is a risk of tipping over if traveling on slopes with optional equipment installed;...
  • Page 260 First Published January 2014 Thirteenth Published August 2019 AU8E012 OPERATOR’S MANUAL TL 8 TL10 Track loader TL12 Edited and issued by TAKEUCHI MFG. CO., LTD. Printed in Japan by STATION M Co., Ltd. 8-14...
  • Page 261 8-15...
  • Page 262 EU directives. In case of any alteration of the machine not coordinated with us, this certificate loses its validity. Designation of the machine Crawler Skid-Steer Loader Manufacturer TAKEUCHI MFG. CO., LTD 205 Uwadaira, Sakaki-machi, Hanishina-gun, Nagano 389-0605, Japan Model Engine type* V3307-CR-T-EU2(e1*97/68PA*2011/88*0725*Δ)
  • Page 263 EU directives. In case of any alteration of the machine not coordinated with us, this certificate loses its validity. Designation of the machine Crawler Skid-Steer Loader Manufacturer TAKEUCHI MFG. CO., LTD 205 Uwadaira, Sakaki-machi, Hanishina-gun, Nagano 389-0605, Japan Model TL10...
  • Page 264 EU directives. In case of any alteration of the machine not coordinated with us, this certificate loses its validity. Designation of the machine Crawler Skid-Steer Loader Manufacturer TAKEUCHI MFG. CO., LTD 205 Uwadaira, Sakaki-machi, Hanishina-gun, Nagano 389-0605, Japan Model TL12...
  • Page 265 WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well-ventilated area. • If in an enclosed area, vent the exhaust to the outside. •...

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