Takeuchi TL130 Workshop Manual
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Takeuchi TL130 Workshop Manual

Crawler loader
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  • Page 1 REV.1...
  • Page 2 NOTICE OF REVISIONS Revisions in this edition are indicated by the follow- Symbol Explanation Treatment ing symbols in the list of revisions below. Please follow the following instructions. Added Page Insert Revised Page Replace Abolished Page Discard Rev.1 LIST OF REVISIONS Symbol Page Rev.
  • Page 3 Symbol Page Rev. Symbol Page Rev. Symbol Page Rev. Symbol Page Rev. Symbol Page Rev. ENGINE Model IV-36 IV-86 4TNV98 IV-37 IV-87 IV-38 IV-88 IV-39 IV-89 IV-40 IV-90 IV-41 IV-91 IV-42 IV-92 IV-43 IV-93 IV-44 IV-94 IV-45 IV-95 IV-46 IV-96 IV-47 IV-96-1 IV-48...
  • Page 4 FOREWORD This manual is intended for persons who engage in maintenance operations, and explains procedures for disassembly and reassembly of the machine, check and maintenance procedures, maintenance reference values, troubleshooting and outline specifications, etc. Please use this manual as a reference in service activities to improve maintenance techniques. Further, please be advised that items contained in this manual are subject to change without notice due to design modifications, etc.
  • Page 5 FOOT OF THE PAGE 6. Bleed the air from the cylinders. a. With the engine running at slow, extend and contract the cylinders 4 or 5 times. • Move the piston rods to 100 mm before the stroke end. DO NOT extend them completely. b.
  • Page 6 I . GENERAL II . SPECIFICATIONS III . MACHINE CONFIGURATION IV . HYDRAULIC UNITS V . TROUBLESHOOTING VI . ENGINE REV. 1...
  • Page 7 I . GENERAL...
  • Page 8 GENERAL CONTENTS Safety Precautions ..............................3 Cautions during Disassembly and Assembly ......................9 Cautions during Removal and Installation of the Hydraulic Units ............... 9 Cautions during Removal and Installation of Piping ..................10 Handling of Seals ..............................10 Tightening Torques ............................. 11 REV.
  • Page 9 GENERAL SAFETY PRECAUTIONS SAFETY ALERT SYMBOL This symbol means Attention! Be Alert! Your Safety Is Involved. The message that follows the symbol contains important information about safety. Read and understand the message to avoid personal injury or death. ■ SIGNAL WORDS Safety messages appearing in this manual and on machine decals are identified by the words “DANGER”, “WARNING”...
  • Page 10 GENERAL Provide a fire extinguisher and first aid Anti-explosive lighting Use anti-explosive electrical fixtures and lights when • Know where a fire extinguisher and first aid kit are inspecting fuel, oil, coolant, battery fluid, etc. If located and understand how to use them. lighting that is not anti-explosive should break, the •...
  • Page 11 GENERAL Always clean the machine Securely block the machine or any component that may fall • Clean the machine before performing maintenance. • Cover electrical parts when washing the machine. • Before performing maintenance or repairs under Water on electrical parts could cause short-circuits the machine, set all working equipment against the or malfunctions.
  • Page 12 GENERAL Cautions on working on the machine Handling of hoses Fuel, oil or hydraulic fluid leaks can cause a fire. • Do not twist, bend or hit the hoses. • Never use twisted, bent or cracked hoses, tubes and pipes. They may burst. •...
  • Page 13 • Do not subject to shock such as hitting or rolling. • At time of disposal, it will be necessary to release the enclosed gas. Please contact a Takeuchi sales or service agent. Pressure can be maintained in the hydraulic circuit Be careful with grease under pressure long after the engine has been shut down.
  • Page 14 Have a Takeuchi service agent repair welding cracks or other damage Ask a Takeuchi service agent to repair any welding problems which are detected. If not feasible, make sure the welding is done by a qualified person in a properly equipped workplace.
  • Page 15 GENERAL CAUTIONS DURING DISASSEMBLY AND CAUTIONS DURING REMOVAL AND ASSEMBLY INSTALLATION OF THE HYDRAULIC UNITS 1. Clean the machine before disassembly operation. 1. Make sure that the temperature of the hydraulic oil has dropped. 2. Before disassembly, check the machine condi- tions and record them.
  • Page 16 GENERAL CAUTIONS DURING REMOVAL AND HANDLING OF SEALS INSTALLATION OF PIPING 1. Clean the grooves for O-rings and if there is any 1. When hydraulic hoses are installed, tighten them burr, etc., remove it. once to the prescribed torque, then loosen them slightly and retighten them to the prescribed torque.
  • Page 17 GENERAL TIGHTENING TORQUES Hydraulic Hoses Torque UNION NUT Hose Fitting Size Union Nut (G) Taper Thread (R) N·m ft-lb N·m ft-lb 11.8 ±1.2 8.7 ±0.8 +4.9 +3.5 29.4 ±2.9 21.7 ±2.1 +4.9 +3.5 24.5 18.1 TAPER THREAD 53.9 ±5.4 39.8 ±3.9 +4.9 +3.5 36.2...
  • Page 18 GENERAL Joints for Piping Torque Nominal Thread Steel Cast Steel Diameter N·m ft-lb N·m ft-lb 11.8 ±1.2 8.7 ±0.8 10.8 ±1.1 8.0 ±0.7 29.4 ±2.9 21.7 ±2.1 24.5 ±2.5 18.1 ±1.7 53.9 ±5.4 39.8 ±3.9 49 ±4.9 36.2 ±3.5 88.3 ±8.8 65.1 ±6.4 73.5 ±7.4 54.3 ±5.3...
  • Page 19 GENERAL Bolts and Nuts (for ISO Strength Category 10.9) Torque Size × Pitch Thread General Tightening Points Special Tightening Points N·m kgf·m ft-lb N·m kgf·m ft-lb × 9.8 ±0.5 1.0 ±0.05 7.2 ±0.4 11.8 ±0.6 1.2 ±0.06 8.7 ±0.4 × 1.25 22.6 ±1.1 2.3 ±0.11 16.6 ±0.8...
  • Page 20 II . SPECIFICATIONS I-15 II-1...
  • Page 21 SPECIFICATIONS CONTENTS Names of Components ............................3 Specification Diagrams ............................4 Specification Tables .............................. 5 Mass Tables ................................8 Recommended Lubricants ............................. 9 Servicing Standards ............................. 10 Standards for Judging Performance ........................16 Reference Value Table ..........................16 Methods for Inspecting Performance ......................17 In regard to Standard Values and Allowable Values The terms used in the items “Servicing Standards”...
  • Page 22 SPECIFICATIONS NAMES OF COMPONENTS NAMES OF COMPONENTS " & & " &* 1. Lift Arm 11. Arm Cylinder 2. Control Valve 12. Travel Motor 3. Hydraulic Tank 13. Track Roller 4. Canopy 14. Crawler Belt 5. Safety Bar 15. Idler 6.
  • Page 23 SPECIFICATIONS SPECIFICATION DIAGRAMS SPECIFICATION DIAGRAMS Machine Dimensions Unit: mm Standard Bucket Rubber Crawler Canopy ← 3430 2740 ← 1390 ← 2235 (2120 ∗ ) 2235 ← ← 1580 ← ← 1430 985 (980 ∗ ) 1675 ← ← 30° ← ∗: 21300004~21301098 7K0011A Operating Range...
  • Page 24 SPECIFICATIONS SPECIFICATION TABLES SPECIFICATION TABLES SPECIFICATIONS Serial Number 21300004~ Type Canopy Standard Bucket Capacity ← Rated Capacity 0.351 Struck Capacity 0.260 ← Machine Mass (not including operator) 3325 3410 Dimensions ← Overall Lenght: with bucket/without bucket 3430/2740 Overall Width: with bucket/without bucket 1675/1580 ←...
  • Page 25 SPECIFICATIONS SPECIFICATION TABLES SPECIFICATIONS OF DEVICE 21300004~ Serial Number 21300004~21301932 21301933~ Engine Model Yanmar 4TNE98-TBL Yanmar 4TNV98-YTBL Type 4-Cycle, vertical, water-cooled, in-line, 4-cylinder diesel engine ← Number of Cylinders-Bore × Stroke 4-98 × 110 ← Total Displacement 3318 3319 Compression Ratio 18.0 18.5 Performance...
  • Page 26 SPECIFICATIONS SPECIFICATION TABLES Serial Number 21300004~ Pilot Valve (Auxiliary) Model PV6P1013A Secondary Side Pressure 0.49~2.06 Self-Level Valve 21300004~21301932 21301933~ Model 39055-EBW C0750-30004 Flow coefficient : Ports D : Ports B Rated Flow L/min 56.8 23.2~53.5 Rated Pressure 20.6 ← Maximum Working Pressure 27.5 23.1 Cylinder...
  • Page 27   BUY NOW  Then Instant Download  the Complete Manual  Thank you very much! ...

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