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Summary of Contents for Wylie Spray Wyng II
- Page 1 Spray Wyng II Operator’s & Parts Manual 1-1-19 08-13R4 Printed In The USA — Specifications & Design Subject To Change Without Notice...
- Page 2 Disclaimer of Warranty WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specifications of the Warrantor.
- Page 3 Owner Registration Wylie Manufacturing Company 702 E. 40th St. Lubbock, TX 79404 Ph. 888-788-7753 Spray Wyng II Sprayer Date of Purchase Model Number Use of Applicator: Tank Serial Number Row Crop Cotton Trailer Serial Number Small Grain Pasture Boom Serial Number...
- Page 5 Spray Wyng II Breakaway Section ................... 38 Spray Wyng II Hi-Lift Linkage ................... 39 Spray Wyng II Control System ..................40 Spray Wyng II Hydraulic Hose Routing ................41 W1510 VersaTrail Trailer ....................42 W1501-16 1,600 Gal. Spray Trailer .................. 43 SW-1000-SA 1,000 Gal.
- Page 6 Do not operate sprayer until this manual has been read and understood! Thoroughly read and understand all instructions before operating this sprayer. If you have questions, (888) 788-7753. please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, Wylie Spray Center. You can also contact your nearest Place an emblem on the rear of the unit prior to driving on open roads.
- Page 7 Safety Issues After Use Inspect sprayer for wear or damage. Ensure that all fasteners and fittings are tight. Flush tank and pump with fresh water. Dispose of flush water using appropriate means. Carry out maintenance and/or lubrication procedures as outlined in this manual. Always Keep hands, feet and clothing away from moving parts.
- Page 8 Safety Issues Safety Decals & Placement VersaTrail/1600 Spray Trailer Decal #T2W Decal #V9003 Decal #V9044 Decal #SW701W Decal #V9043 Decal #V9055 Decal #SW700 Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal or manual replacements.
- Page 9 Safety Issues Safety Decals & Placement VersaTrail/1600 Spray Trailer Decal #V9044 Decal #V9032 Decal #V9033 Decal #V9008 Decal #V9007 Decal #V9010 Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal or manual replacements.
- Page 10 Safety Issues Safety Decals & Placement 1,000 Gal. Single/Tandem Axle Decal #V9055 Decal #SW700 Decal #SW701W Decal #T2W Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal or manual replacements.
- Page 11 Safety Issues Safety Decals & Placement Spray Wyng II Boom Decal #V9045 Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal or manual replacements. Decal #SW202 Decal #V9006...
- Page 12 The Wylie Spray Wyng II Sprayer is built of the finest materials and expert workmanship to provide you with years of reliable service. The Spray Wyng II is built in five sizes, 60’, 80’, 90’, 100’ and 108’ for trailer mounted configurations. All sizes are available for the VersaTrail and 1600 models.
- Page 13 Inspection & Setup All Spray Trailers: Spray Trailers The Spray Wyng II boom can be mounted on a variety of The Spray Wyng II Boom requires only two tractor remote circuits. One circuit powers the pump and while the other trailers including the VersaTrail, 1,600 gallon, the 1,000 gallon tandem axle, the 1,000 gallon single axle.
- Page 14 Raven controller. The Wylie boom control box is equipped with a pair of hot/ ground wires and a wiring harness for the sprayer. Attach the red wire to a constant 12 volt source and the black wire to a ground source.
- Page 15 Boom Operation Boom Operation Unfolding the Boom Assure that the area is clear of all people before unfold- ing boom. Failure to do so could cause bodily injury to anyone hit by an unfolding boom. The first time the boom is operated should be in an open area so that any air in the hydraulic system can be purged from the lines.
- Page 16 Boom Operation Push the tilt switch up for each boom to raise the boom out of the boom rests. The individual boom switches on the control panel operate in the desired direction of travel i.e., push the fold switch toward the outside of the panel to fold the boom out, or push the tilt switch up to raise the boom section.
- Page 17 “down”. boom sections should aligned Figure B11 Figure B13 Wing In Boom Rest Aligned Boom Inner Wing Center Section Outer Wing Breakaway Figure B14 Spray Wyng II Boom Sections...
- Page 18 Sprayer Operation Sprayer Operation VersaTrail, 1600 Manifold to the hoses are required. For operation, the valves should be The VersaTrail and 1600 are equipped with a valve mani- open. The main tank valve is a three-way valve; vertical is “off”, fold to make filling, mixing and cleaning easier and safer.
- Page 19 Sprayer Operation the agitator ball valve on the spray tank. Engage the pump Open ball valves to allow water to gravity flow through and open the valves to bring the boom up to operating the system. Check for any leaks. Close all ball valves pressure.
- Page 20 Sprayer Operation Loading Spray Material Into The Sprayer Always wear protective clothing, i.e. apron, face shield, gloves and respirator, when handling any chemicals. Failure to do so will risk chemical exposure to your Fresh Water > body resulting in sickness, injury or possibly death. Supply Line Spraying solution can be loaded by either filling with a pre- mixed solution or mixing the chemical and carrier on the...
- Page 21 Sprayer Operation Mixing Chemical Through the Handler™ System Pull the lock pin and lower the Handler tank. The Handler system includes a venturi in the return line that draws chemical in downstream of the pump so that concentrate chemical does not pass through the pump. Open the tank source valve for the main tank (handle pointed up), the agitation valve and the return valve.
- Page 22 Sprayer Operation Agitation and Return Lines The trailer sprayers are equipped with an agitator and a return line to aid in mixing chemical and keeping it in suspension. The agitator valve should be open for most spraying and mixing operations to keep the chemical in suspension.
- Page 23 Valve Set For Spraying Tilting The Spray Wyng II Boom The Spray Wyng II boom is designed to tilt up to clear ob- structions or to fit the contour of the land. Tilting the boom is as simple as activating the tilt switch for the appropriate wing.
- Page 24 Single Side Spraying Folded Outer Wing Spraying The Spray Wyng II 80’ or 90’ can be reduced to a 49’ spraying width (100’ boom -- 54’) by folding the outer wings and turning off two sections of the five section boom plumbing.
- Page 25 Setting Valves To Flush With Fresh Water or injury can occur in a collision. The Spray Wyng II is designed to operate at a top speed The VersaTrail sprayer is equipped with a rotary tank clean- of 15 mph. Care and common sense, however, must be...
- Page 26 Sprayer Operation Preparing The Sprayer For Storage Remove tips and strainers from the nozzle bodies. Clean strainers and check tips for wear and damage. (1) Flush the tank, pump and lines with clean water. Open controller ball valves. Allow the system to drain completely to prevent any parts from breaking due to (2) Remove cap from the main tank fill valve and open freezing.
- Page 27 Maintenance Maintenance and Adjustment Clearing Debris From System Occasionally, it may become necessary to clear debris from the system. The VersaTrail, and 1600 are equipped with strainers on both the suction (supply line) and discharge (boom line) side of the pump as well as tip strainers. The Field Sprayers have a strainer on the suction side and tip strainers.
- Page 28 It may become necessary, however, during the life of the Adjusting Wing Relief Valve boom to make adjustments to the folding/unfolding cycle The Spray Wyng II boom is equipped with a relief valve or the level control. for each side of the boom which works like an automatic reset.
- Page 29 Maintenance < Shock < Poly Pad Figure D9 Outer Wing Adjustment Figure D7 Breakaway Adjustment Adjusting Tilt Cylinder If the breakaway becomes loose, check the setting of the The tilt cylinder raises the inner wing to an approximately coil spring, poly spring and condition of the shock. 15º...
- Page 30 The Spray Wyng II is equipped with a set of springs at the bottom of the pivot frame. Outer Boom Rest >...
- Page 31 Maintenance Spray Wyng II Tandem Axle Trailer Wheel Spacing The Spray Wyng II Tandem Axle Trailer with 11.25 x 24 VersaTrail/1,000 Gal. Single Axle tires, can be adjusted from 66” to 120” spacing for varying The wheel spacing on the VersaTrail and 1,000 gal. single row widths.
- Page 32 Lubrication Recommended Lubrication Boom Suspension (1 grease zert) Grease every week Inner Wing/Tilt Hinge (3 grease zerts per hinge) Grease daily Walking Beam Pivot Grease every week Wheel Hub Assemblies Repack every year...
- Page 33 Lubrication Recommended Lubrication Hi-Lift Linkage Grease every week 8 grease zerts Outer Wing Hinge (2 grease zerts per hinge) Grease daily...
- Page 34 Operate (3) Hydraulic lines in wrong ports (3) Change hydraulic line locations (4) Malfunctioning hydraulic motor (4) See pump owner’s manual or contact Wylie (5) Tractor hydraulic flow adjusted too low (5) Adjust tractor flow higher (1) Fill tank (1) Spray tank empty...
- Page 35 No output or (4) Malfunctioning controller See controller owner’s manual or insufficient (5) Nozzle strainer(s) or tip(s) clogged contact Wylie Spray Center pressure at (6) Spray tips not proper size (4) See above spray tip(s) (7) Return valve open too much...
- Page 36 (1) Excessive speed for ground (1) Slow ground speed excessively conditions Boom bounces (1) Nitrogen charged accumulator has (1) Contact Wylie Service to have accumulator “hard” -- does lost charge recharged not float Boom leans (1) Lower jack to support tongue, raise or...
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