Wylie Power Sprayer Series Operator's & Parts Manual

Wylie Power Sprayer Series Operator's & Parts Manual

Power sprayer skid & trailer

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Power Sprayer Skid & Trailer
Operator's & Parts Manual
5-15-19 02-024R5
Printed In The USA — Specifications & Design Subject To Change Without Notice!

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Summary of Contents for Wylie Power Sprayer Series

  • Page 1 Power Sprayer Skid & Trailer Operator’s & Parts Manual 5-15-19 02-024R5 Printed In The USA — Specifications & Design Subject To Change Without Notice!
  • Page 2 Limited Warranty This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E. 40th St., Lubbock, TX, 79404, USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding polyethylene tanks) is for one year from date of delivery to the carrier.
  • Page 3 Owner Registration Wylie Manufacturing Company 702 E. 40th St. Lubbock, TX 79404 Ph. 888-788-7753 Power Sprayer Skids and Trailers Date of Purchase Model Number Primary Use of Applicator: Skid/Trailer Serial Number Herbicide Pest Sprayer Control Tank Serial Number Livestock Tree...
  • Page 5: Table Of Contents

    Table of Contents Table Of Contents Safety Issues ................................2-3 Reporting Safety Defects.............................. 3 Safety Decals & Placement ............................4 Introduction ................................... 5 Inspection & Setup ..............................6-8 Sprayer Operation ..............................9-12 Maintenance ................................13 Troubleshooting Guidelines ............................14 Tire Safety Information ............................15 - 25 Repair Parts.................................27 - 50 Power Sprayer Trailer Frame ...................
  • Page 6: Safety Issues

    Do not operate sprayer until this manual has been read and understood! Thoroughly read and understand all instructions before operating this sprayer. If you have questions, (888) 788-7753. please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX, 79404. Wylie Spray Center. You can also contact your nearest Always wear safety goggles, chemical resistant apron and rubber gloves when handling chemicals.
  • Page 7: Reporting Safety Defects

    Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Wylie Manufacturing.
  • Page 8: Safety Decals & Placement

    Safety Issues Safety Decals & Placement Power Sprayer Skids and Trailers Decal #V9055 Decal #SW700 Decal #V9020 Decal #SW701W Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal or manual replacements.
  • Page 9: Introduction

    Introduction The Wylie Power Sprayer Skids and Trailers are the result of years of testing and field proven experience. They are built of the finest materials and expert workmanship to provide you with years of reliable service. The Power Sprayer is available in either a skid or trailer version, in capacities from 50-500 gallons.
  • Page 10: Inspection & Setup

    Inspection & Setup Inspection & Setup Your Wylie Power Sprayer was manufactured to the high- est standards of quality. It is necessary though, to check to make sure that nothing was damaged during shipping. Check bolts and fasteners for tightness, especially lug Skid sprayer must be secured to the bed of the truck.
  • Page 11: Inspection & Setup

    Sprayers with a pull start engine will require an auxiliary The Wylie DOT tag trailer is equipped with a height adjust- power source for the electric hose reel. If an optional bat- able hitch. The trailer should travel level when the tank is tery was ordered with the sprayer, the necessary wiring full.
  • Page 12 Inspection & Setup Initial Start-up of CDS/John Blue Diaphragm Pump Powering the electric hose reel through the trailer electrical system can damage the trailer wiring. Open the pressure hose ball valve and the agitator ball Connect to vehicle battery with 4 gauge cable. valve.
  • Page 13: Sprayer Operation

    Set the lock pin in the unlock position before unrolling the hose. Many applications for Wylie Power Sprayers require chemi- cal agents to be added to a carrier solution. Protective clothing and equipment must be worn any time chemicals are being handled.
  • Page 14 Open Pressure Ball Valve gine owner’s manual). The Honda manual start engine is very popular on the Wylie Power Sprayers. Turn the engine Change the pump from bypass mode to pressure mode by switch “on” before pulling the rope to start the engine.
  • Page 15 Operating Other Pump Styles Other pump styles are available for the Wylie Power Spray- ers such as roller and centrifugal pumps. The controls for Main Suction Valve > the roller pump will be similar to the diaphragm pump, i.e.
  • Page 16 Operation Fresh Water Tank A variety of options can be added to the Power Sprayer for specific applications. A fresh water tank is designed especially for the twin tank Walking Boom power sprayer but can be mounted to other models as well. The walking boom can be quick coupled to the pressure The fresh water tank features a spigot for hand washing.
  • Page 17: Maintenance

    The engine and pump each has an owner’s manual printed by the respective manufacturer that has been included with this manual. If you did not receive a pump or engine manual, contact Wylie Customer Service at 888-788-7753 to request a manual. Refer to the manufacturer’s manual for recommended service and maintenance.
  • Page 18: Troubleshooting Guidelines

    (2) See manufacturer’s manual Operate (3) Malfunctioning engine (3) See manufacturer’s manual Pump Will Not (1) Malfunctioning pump (1) See pump owner’s manual or contact Wylie Operate (1) Fill tank (1) Spray tank empty (2) Open ball valve Pump will not...
  • Page 19 Tire Safety Information Tire Safety Information 1. T AFETY NFORMATION This portion of the User’s Manual contains tire safety information as required by 49 CFR 575.6. Section 2.1 contains “Steps for Determining Correct Load Limit - Trailer”. Section 2.2 contains “Steps for Determining Correct Load Limit – Tow Vehicle”. Section 2.3 contains a Glossary of Tire Terminology, including “cold inflation pressure”, “maximum inflation pressure”, “recommended inflation pressure”, and other non-technical terms.
  • Page 20 Tire Safety Information Excessive loads and/or underinflation cause tire overloading and, as a result, abnormal tire flexing occurs. This situation can generate an excessive amount of heat within the tire. Excessive heat may lead to tire failure. It is the air pressure that enables a tire to support the load, so proper inflation is critical.
  • Page 21 Tire Safety Information Bead The part of the tire that is made of steel wires, wrapped or reinforced by ply cords and that is shaped to fit the rim. Bead separation This is the breakdown of the bond between components in the bead. Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the centerline of the tread.
  • Page 22 Tire Safety Information Intended outboard sidewall The sidewall that contains a white-wall, bears white lettering or bears manufacturer, brand, and/or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing sidewall of an asymmetrical tire that has a particular side that must always face outward when mounted on a vehicle.
  • Page 23 Tire Safety Information The linear distance between the exteriors of the sidewalls of an inflated tire, including elevations due to labeling, decorations, or protective bands or ribs. A layer of rubber-coated parallel cords. Ply separation A parting of rubber compound between adjacent plies. Pneumatic tire A mechanical device made of rubber, chemicals, fabric and steel or other materials, that, when mounted on an automotive wheel, provides the traction and contains the gas or fluid that sustains the load.
  • Page 24: Axles

    Tire Safety Information That portion of a tire that comes into contact with the road. Tread rib A tread section running circumferentially around a tire. Tread separation Pulling away of the tread from the tire carcass. Treadwear indicators (TWI) The projections within the principal grooves designed to give a visual indication of the degrees of wear of the tread.
  • Page 25 Tire Safety Information Tire safety tips. Use this information to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure.
  • Page 26 Tire Safety Information 1.5.4. S TEPS FOR AINTAINING ROPER RESSURE Step 1: Locate the recommended tire pressure on the vehicle's tire information placard, certification label, or in the owner's manual. Step 2: Record the tire pressure of all tires. Step 3: If the tire pressure is too high in any of the tires, slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure.
  • Page 27 Tire Safety Information 1.5.9.1. Information on Passenger Vehicle Tires Please refer to the diagram below. The "P" indicates the tire is for passenger vehicles. Next number This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire.
  • Page 28: Tire Safety Information

    Tire Safety Information Tire Safety Information Letter Rating Speed Rating 99 mph 106 mph 112 mph 118 mph 124 mph 130 mph 149 mph 168* mph 186* mph * For tires with a maximum speed capability over 149 mph, tire manufacturers sometimes use the letters ZR. For those with a maximum speed capability over 186 mph, tire manufacturers always use the letters ZR.
  • Page 29 Tire Safety Information 1.5.9.3. Additional Information on Light Truck Tires Please refer to the following diagram. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. The "LT" indicates the tire is for light trucks or trailers. An "ST"...
  • Page 30 Notes Notes...

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