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ISTRUZIONI DI MONTAGGIO – INSTUCCIONES DE MONTAJE System Specification Maximum Door Width = 1200mm Minimum Door Width = 500mm Door Thickness Range = 32 > 47mm Maximum Weight per Leaf (80/2 & 80/3) = 80kg Contents of Kit Short Arm Belt Joint bracket Belt retain block...
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Tools required Tape 2, 3, 4 & 5 mm Posi drive Spirit level Scissors Measure Allen keys screwdriver System overview & track installation DT = DOOR THICKNESS TSH = TRACK SET HEIGHT DH = DOOR HEIGHT S = GAP REQUIRED BETWEEN TRACKS X = PCH RECOMMENDED TOP CLEARANCE (63.5mm)
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Door Floor guide routing detail (DT – 10) /2 80/2 Door Overview APP = (2 X DW ) – ( 2 X OL) PCH RECOMMEND OL = 70mm APP = 2 X DW – 140 DW = APP + 140...
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80/3 Door Overview Doors open final position APP = (3xDW) – (3xOL) PCH RECOMMEND OL = 70mm APP = 3 x DW – 210 DW = APP + 210 DW = DOOR WIDTH APP= MAXIMUM RECOMMENDED CLEAR OPENING WIDTH OL = OVERLAP OF DOORS (RECOMMENDED 70mm) 80/3Track components...
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1. Attach apron plates (All doors) 8G x 38 Wood Screws (DT-20) / 2 2. Attach long arm on follower door Atta 4.5 x 30 Wood Screws (DT-20) / 2...
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3. Attach short arm on follower doors 4.5 x 30 Wood Screws (DT-20) / 2 4. Remove bearing caps...
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5. Loop belt around bearing wheels & cut belt to length Loop belt around bearing wheels 6. Attach both ends to belt joint bracket Belt clamp M6 x 12 CSK HD...
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7. Clamp bracket should be free to traverse between bearings IMPORTANT Belt tension should be sufficient to allow connection between doors Approx 10 > 22mm depending upon door thickness 8. Re attach bearing caps...
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9. Position retain block on Lead door 4.5 x 30 Wood Screws (DT – 20 ) / 2 10. Floor guide overview Follower door Lead door Adjustable floor Fixed floor guide guide...
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11. Align doors with spirit level to position fixed floor guide Spirit level Datum Wall 12. Position floor guide on follower door 4.5 x 30Wood screws (DT – 10) / 2 + 3 M4 x 6 Grub screw...
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13. Hang doors onto husky hangers 14. Set height & secure doors to hangers See system overview for set height...
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17. 80/2 & 80/3 DOOR BELT OVERVIEW 18. 80/3 DOOR SYSTEM ONLY – Add second door bracket to long arm Second door clamp bracket M6 X 12 CSK HD...
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19. 80/3 DOOR SYSTEM ONLY – CONNECT DOORS Follower door 1 M6 x 12 CSK HD Clamp block Follower door 2 20. 80/3 door belt connection overview Belt runs behind Follower door 2 second door bracket Follower door 1 Bracket to be clamped Belt runs in front of belt bracket to door...
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21. With doors in fully closed position mark position for datum block Mark position of datum block by aligning with edge of Follower door 22. Affix datum block – ensuring doors are able to fully traverse the track Installed Track Soffit fix Face fix Woodscrews...
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23. Connect belt to datum block Datum block 24. With doors in fully closed position, locate the clip 25. With all doors aligned in the open position, locate stop by sliding the stop up to the lead door hangers the clip stop by sliding the stop up to the lead door and securing in position hangers and secure in position Follower door...
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