Beijer Electronics BFI-P2 Start-Up

Beijer Electronics BFI-P2 Start-Up

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Beijer Electronics Frequency Inverter BFI-P2

1 Start-up document

This document is a simple start-up guide describing basic functionality of the drive BFI-P2,
firmware 2.45, manufactured from March 2020. Detailed explanations are to be read in
User Manual BFI-P2 and is attached with the drive itself. but also, possible to download
from
www. beijerelectronics.se
beijerelektronik.com.tr

2 Important Safety Information

Read IMPORTANT SAFETY INFORMATION below, Danger, Warning and Caution.
Danger : Indicates a risk of electric shock, which, if not
avoided, could result in damage to the equipment and
possible injury or death.
This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed
incorrectly it may present a safety hazard. The BFI uses high voltages and currents, carries a high level of stored electrical energy, and is used to control
mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation
or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience.
They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and
use of the BFI, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the BFI. Any electrical measurements required should be carried out with BFI disconnected.
Electric shock hazard! Disconnect and ISOLATE the BFI before attempting any work on it. High voltages are present at the terminals and within the
drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any
drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.
Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the
fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the
machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.
The level of integrity offered by the BFI control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient for use in
safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be
subject to a risk assessment and further protection provided where needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry
out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The BFI can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains
supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range
prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
The BFI has an Ingress Protection rating of IP20, IP55 or IP66 depending on the model. IP20 units must be installed in a suitable enclosure.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf from
drilling may lead to damage. BFI are intended for indoor use only.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the BFI as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees. Ensure that all
terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact Beijer Electronics office for further assistance.
Beijer Electronics AB  a company in the Beijer Electronics Group
Parent Company (Reg. office)
Beijer Electronics AB
P.O. Box 426
SE-201 24 MALMÖ, SWEDEN
Telephone +46 40 35 86 00
Fax +46 40 93 23 01
Visiting address: Stora Varvsgatan 13a, Malmö
or
.no
or
.dk
or
.de
or
.com
Subsidiaries
Norway, Drammen: Beijer Electronics AS,  +47 32 24 30 00
Denmark, Copenhagen: Beijer Electronics A/S,
Germany, Nürtingen: Beijer Electronics GmbH,  +49 7022 9660 0
UK, Nottingham: Beijer Electronics UK Ltd,  +44 (0)115 822 4863
France, Champlan: Beijer Electronics  +33 (0)1 69 10 22 42
Turkey, Istanbul: Beijer Electronics  +90 216 366 32 02
KI00306B 2020-03
or
.tw
or
.co.uk
or
Danger : Indicates a potentially hazardous
situation other than electrical, which if not
avoided, could result in damage to property.
+45 46 75 76 66
1 (31)

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Summary of Contents for Beijer Electronics BFI-P2

  • Page 1: Start-Up Document

    Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees. Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact Beijer Electronics office for further assistance. 1 (31) Beijer Electronics AB ...
  • Page 2: Table Of Contents

    The material may only be used with products or software supplied by Beijer Electronics. Beijer Electronics assumes no responsibility for any defects in the material, or for any consequences that might arise from the use of the material.
  • Page 3: Installation

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 4 Installation The drive should be mounted in a vertical position only on a flat, flame resistant, vibration free mounting using the integral holes. IP55/66 is allowed to be mounted outdoors but must be protected from sunlight and it also recommended having a roof to avoid snow directly on the drive.
  • Page 4: Physical Dimension Ip20

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 IP66 drives are fitted with 3 knockout holes for cable inlet and outlet. If more than 3 cables are to enter the drive it is possible to have two or more cables going through one gland, this to ensure IP66.
  • Page 5: Physical Dimensions Ip55

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 4.3 Physical dimensions IP55 ØI ØJ Rating Drive BFI-P2-IP55 Weight Drive Height [mm] [mm] [mm] Depth Width [mm] [mm] [mm] [kg] size 3 x 230 V 3 x 400 V [mm] [mm] [mm]...
  • Page 6: Fuses, Cable Dimensions And Power Losses

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 4.4 Fuses, cable dimensions and power losses 200-240V ±10% - 1 Phase Input – 3 Phase Output Output BFI- Nominal Fuse or Supply Supply Nominal Motor Power Recommended Power Input Cable Cable Output...
  • Page 7: Derating Information

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 4.5 Derating Information Derating of the drive maximum continuous output current capacity is required when:  Operating at ambient temperature in excess of 40°C/104°F (IP55 & IP66) or 50°C / 122°F (IP20).  Operating at Altitude in excess of 1000m/ 3281 ft.
  • Page 8: Overview Of Power Supply, Grounding And Motor Cable

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 4.6 Overview of power supply, grounding and motor cable 3-phase and single-phase drives L1/L L2/N  Drive is to be connected with ground/PE by separate grounding wire.  1-phase power supply should be connected to L1/L, L2/N. L3 is not accessible.
  • Page 9: Safe Torque Off, Sto

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 4.7 Safe Torque Off, STO BFI-P2 has two digital inputs for Safe Torque Off. These two inputs must be correct connected otherwise the Drive will not run andInhibit will be shown on the display. If ...
  • Page 10: Emc-Filter

    In the rest of Europe TN-net is most common were EMC-filter can be used. The EMC-filter on BFI IP20 can be disconnected by removing a screw or screws depending on drive size. Disconnecting of EMC-filter for BFI-P2 IP55 and IP66 must be carried out by Beijer Electronics. Size 2 and 3...
  • Page 11: Overview Control Inputs/Outputs

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 4.11 Overview control inputs/outputs Picture below shows an overview of control signals and factory set functionality. +24 VDC AOUT1: 0-10 V / 24 VDC DIN1: Startsignal and Reset Output frequency 0-10 V DIN2: Fwd / Rev direction...
  • Page 12: Basic Parameter Setting

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 5 Basic Parameter setting The basic parameter setting that always is to be checked or modified is listed below: Para- Name Default To be set Function meter settng P1-01 Maximum Frequency 50 Hz Max freq.
  • Page 13: Digital Start Signal In 2 Directions And 8 Fixed Preset Speeds

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 Para- Name Default To be Function meter settng Digital Inputs Function P1-13 Must be put to 1 Can be set between 0 to P1-01 setting (Maximum Speed) P2-01 Preset Speed 1 5 Hz Type of 0: 0 to 10 VDC;...
  • Page 14: Alarm Reset

    Set P1-13 to 6, 7, 16 or 17 make sure functionality for other inputs follows your specification. If not, adjust functionality manually in parameter group 9. Contact Beijer Electronics for further assistance. Put P2-33=2=PTC. Inverter will trip with open contact or a resistance above 2.5 kOhm.
  • Page 15: Relay Outputs

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 5.6 Relay outputs Parameter Default Function setting 0: Drive Enabled (Running) When the Drive is enabled 1 Drive Healthy. Power is applied to the drive and no fault P2-15: Relay Output 1 exists Relay 2: At Target Frequency.
  • Page 16: Fieldbus Communication Protocol

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 5.8 Fieldbus communication protocol Cyclic data for all bus types consist of four 16-bit word input and output. Word 1 and 2 has the following meaning: Word Data to drive Data from drive...
  • Page 17: Control From A Modbus Rtu Master

    Modbus master RJTRM- Nexto Xpress CAB 114 Patchcable Cat 6 Settings in BFI-P2 are speed setting is 115 200 bit/sec, 8 data bits, 1 stop bit, No Parity. Hardware Function Comment CAB 114 Shielded cable with one RJ45 and 3 wires Cable length 3 m.
  • Page 18: Control From Acan Open Master

    2020-03 5.11 Control from a CANopen master BFI-P2 should have firmware version 2.45 (from December 2019) for full functionality. There are two eds files for BFI-P2 depending on physical size. They are called BFI-P2_Size2_and_3.eds and BFI-P2_Size4_and_7.eds and is to be downloaded from www.beijerelectronics.
  • Page 19: Bfi-Smartstick

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 5.12 BFI-Smartstick Communication between BFI Drive and PC-software BFI-Tools or app BFI-Tools Mobile is done by Bluetooth through BFI-Smartstick. Bluetooth is not built into BFI but in BFI-Smartstick, see picture below. BFI-Smartstick is connected to BFI through a RJ45 connector. BFI-Smartstick also has a memory for parameter settings that can be read or written by buttons.
  • Page 20: Autotuning For Vector Control

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 6 Autotuning for Vector control To take advantage of other modes than V/F control the inverter must make a measurement (offline autotuning) of the motor. Autotuning means that the motor's electrical characteristics are measured and stored in the drive.
  • Page 21: Vector Control

    1Hz. The drive, encoder module and encoder should be connected according to the voltage rating of the encoder. Please contact Beijer Electronics Drive support for detailed information and choice of correct encoder module or download the commissioning start-up document on our webpage.
  • Page 22: Pm Motor

    (SPM) and rotor inbuilt (IPM) permanent magnet motors. Brushless DC motor control is realizable, but it is important to first consult technical support for additional data and advice. A detailed document regarding PM motor is available at Beijer Electronics website named AN-BEI-P2-050 Open Loop Permanent Magnet Motor Control 6.4 PLC...
  • Page 23: Drive Operating Display - Oled Keypad, Ip55 And Ip66

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 6.6 Drive Operating Display – OLED Keypad, IP55 and IP66 Displayed when the Displayed when the drive Drive operating, display Drive trip display Safety inputs circuits are power is applied, motor showing output...
  • Page 24: Resetting Parameters To Factory Default Settings

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 6.8 Resetting Parameters to Factory Default Settings Hold down the Up, The display shows P- Down, Start and Stop Def. Drive is returned to keys for >2s factory settings. Press the Stop key Note: Parameters cannot be defaulted whilst P2-39=1 (parameter set locked).
  • Page 25: Keypad Short Cuts

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 6.10 Keypad Short cuts Function Display Shows… Display Shows… Motor rated voltage Preset Speed 1  P1-07 P2-01 Fast Selection of  Parameter Groups 400V 50.0Hz Note: Parameter Group Access must be enabled...
  • Page 26: Monitoring From Keypad

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 IP20 Run motor from keypad  Set parameter P1-12=1  Connect the safety digital inputs correctly, terminal 9 to 13 and terminal 1 to 12  Enable drive by closing the switch between control terminals 1 & 2. Display will show Stop.
  • Page 27 Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 Description Display Explanation range P0-01 1st Analog Input Value -100 % .. 100 % 100% = max input voltage for Analog input1, Terminal 6 P0-02 2nd Analog Input Value 0 to 100 %...
  • Page 28: General Specification

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 7 General specification BFI-P2 Over Current 200% of rated current for 2,0 s; 150 % for 1 min Output Voltage 3-phase, 0 V to Supply voltage Output Frequency 0 – 500 Hz Input Voltage [VAC] 1-phase, 200 –...
  • Page 29: Warning And Alarm Codes

    Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 8 Warning and Alarm codes Fault Code No. OLED Message Description Corrective Action inhibi Safety inputs not activated Inhibit stop Stop No Fault Displayed in P0-13 if no faults are recorded in the log...
  • Page 30 Output torque too Minimum torque developed prior to releasing the motor holding brake is below the preset U-tor9 limit exceeded threshold. Contact your Beijer Electronics for further information about BFI-P2 in hoist applications. OUt-F 26 Drive Output Fault Drive output fault Contact Beijer Electronics.
  • Page 31 Beijer Electronics Frequency Inverter BFI-P2 KI00306B 2020-03 31 (31) www.beijer.se www.beijer.no www.beijer.dk www.beijerelectronics.com www.beijerelectronics.de www.beijerelektronik.com.tr...

This manual is also suitable for:

Bfi-p2-ip66Bfi-p2-ip20Bfi-p2-ip55

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