ACCO Brands ACCOLIFT CLH Instruction Manual For Installation / Operation / Maintenance / Parts
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ACCO Brands ACCOLIFT CLH Instruction Manual For Installation / Operation / Maintenance / Parts

Electric chain hoist
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71965-02
AUG.2018
JUN.2017
ELECTRIC CHAIN HOIST

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Summary of Contents for ACCO Brands ACCOLIFT CLH

  • Page 1 71965-02 AUG.2018 JUN.2017 ELECTRIC CHAIN HOIST...

  • Page 3: Safety Precautions

    Features 1.1. Mechanism group 1.2. Working environment data 1.3. Hook Suspension Series, (three phase) * Specification & Dimensions 1.3.1 Motor Trolley mounted series (three phase) * Specification & Dimensions 1.4. Hook Suspension Series, (single phase) * Specification & Dimensions 1.4.1 Motor Trolley mounted series (single phase) * Specification &...

  • Page 4: Preventive Maintenance

    6.6.2. Chain fixing pin on the bottom hook 6.7. Load sheave and Chain guide 6.8. Brake operation. 6.9. Motor 6.9.1 Motor rating of hoist and Trolley 6.10. Double Action Over-winding Limiter (built-in inside) 6.11. Push Button Pendant Switch Preventive maintenance 7.1.
  • Page 6 Cranes and Double Monorails (with Underhung Trolley or Bridge);and...
  • Page 7 Standard...
  • Page 9 hoists feature lower headroom than conventional hoists. Due to their compact size these hoists fit well into jib crane and light rail applications. These hoists are available for single-phase and three-phase applications. Careful consideration has been given to optimize performance. All hoists are equipped with quality parts and mechanisms to provide proper lifting and traversing of the load.
  • Page 10 electric chain hoists should be operated under the allowance of the above FEM determination. The above mechanism group is valid for the entire period of operation, and for reasons of operational safety, hoists shall not be operated outside these recommendations.

  • Page 11: Specifications

    1.3. Hook Suspension Series (THREE PHASE) Specifications VFD Control Single Speed 2230010 2230020 2230040 2230010 2230020 2230040 Model VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460 Capacity(WLL) 1/2t 1/2t Standard lift Pushbutton cord length ft Lifting speed 27/9 13/4 208-230 208-230 208-230 208-230 460 208-230 460 208-230...
  • Page 12 VFD Control Single Speed 2230010 2230020 2230040 Model 2230010 2230020 2230040 VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460 23.9 23.9 20.7 20.7 10.4 10.4 10.4 10.4 13.5 13.5 10.3 10.3 10.7 10.7 * H : minimum headroom * Hook is produced by the hot forging process and 1.38 1.38...
  • Page 13 1.3.1 Motor Trolley Mounted Series(Three phase) Specifications (Three phase) VFD CONTROL SINGLE SPEED Model 2230110 2230120 2230140 2230110 2230120 2230140 VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460 Capacity(WLL) 1/2t 1/2t Standard lift Pushbutton cord length ft Lifting speed 27/9 13/4 Traversting speed 75/25 208-230 208-230...
  • Page 14 VFD CONTROL SINGLE SPEED Model 2230110 2230120 2230140 2230110 2230120 2230140 VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460 18.7+W 18.9+W 16.7+W 16.9+W 10.1 10.1 11.8 12.4 11.8 12.4 * The figure B* can be calculated * = 1/2X(width(mm) of the traversing rail) 17.6 17.6 10.4...
  • Page 15 1.4. Hook Suspension Series (SINGLE PHASE) Specifications VFD Control Single Speed Model 2330010 2330020 2330040 2330010 2330020 2330040 VFD-230-1 VFD-230-1 VFD-230-1 Capacity(WLL) 1/2t 1/2t Standard lift Pushbutton cord length ft Lifting speed 27/9 13/4 Lifting motor 1.8(2.4) 0.8(1.1) KW(HP) Load chain dia(inch)xChainfall Lines 0.280"x1 0.280"x2 0.280"x1...
  • Page 16 VFD Control Single Speed 2330010 2330020 2330040 Model 2330010 2330020 2330040 VFD-230 VFD-230 VFD-230 23.9 23.9 21.5 21.5 10.4 10.4 10.4 10.4 13.5 13.5 11.1 11.1 10.7 10.7 10.7 10.7 * H : minimum headroom * Hook is produced by the 1.38 1.38 hot forging process and...
  • Page 17 1.4.1 Motor Trolley Mounted Series(Single phase) Specifications (single phase) VFD CONTROL SINGLE SPEED Model 2330110 2330120 2330140 2330110 2330120 2330140 VFD-230-1 VFD-230-1 VFD-230-1 Capacity(WLL) 1/2t 1/2t Standard lift Pushbutton cord length ft Lifting speed 27/9 13/4 Traversing speed 75 / 25 Lifting motor KW(HP) 1.8(2.4)
  • Page 18 VFD CONTROL SINGLE SPEED Model 2330110 2330120 2330140 2330110 2330120 2330140 VFD-230-1 VFD-230-1 VFD-230-1 18.7+W 18.9+W 20.3+W 20.6+W 10.1 11.6 11.8 11.8 12.4 11.8 12.4 * The figure B* can be calculated * = 1/2X(width(mm) of the traversing rail) 17.6 17.6 10.4 10.4...
  • Page 19 1.5. Low Headroom Series Specifications MODEL DUAL SPEED 2230120-VFD-L 2230140-VFD-L Capacity Chain falls Standard lift Push button cord Lifting speed 17/6 Traversing speed 75/25 75/25 Hoist motor output kw(HP) 1.5(2.0) 1.5(2.0) Trolley motor output kw(HP) 0,4(0.54) 0,4(0.54) Load chain (diaxpitch) inch 0.28x0.83 0.28x0.83...
  • Page 20 Hook suspension trolleys are available as push/pull and hand-geared versions. A lug mounted push/pull trolley is also available for easy mounting to the hoist by removing the top hook and bolting in the supplied lug connector. Lug mount plain trolley kit...
  • Page 23 <Example of MODEL NO. 2230040> Model no. 2230040 Capacity 2TON 208V / 230V / 460V-3Ph-60Hz reconnectable Lifting-Speed 9 FPM No. of chain 2 fall Chain(dia.x pitch) 7.1x21.0mm DUTY CLASS : FED 2M,40%ED Insulation class B Serial No. MADE IN KOREA 3Ph-60Hz Rating 30min.
  • Page 24 (115V,208V,230V,460V)
  • Page 26 Lifting height below or equal to 40ft(2ton 2chain fall hoist lifting height below 20ft) Place chain box hanger on staybolt (CH39) Use the chain box hanger pin (CH134) to fix the chain box on gear and motor side plate hole. CHAIN BOX HANGER CHAIN BOX...
  • Page 27 (chain box) 0.280" x 0.827" Applied Load Chain : (Dia.xPitch) REMARK (7.1mm x 21.0mm) Capacity 1ton 2ton (chain-fall reeving) (1fall) (2fall) PCCT 40ft lift 20ft lift Plastic chain container PCCA 52ft lift 26ft lift PCCB 130ft lift 65ft lift < <...
  • Page 28 Before Before operation under load, operator shall check hoist operation with push button control. If the hoist operates in the opposite direction of the push button control, phasing of the input power supply line is incorrect. In this case, reverse TWO of the THREE power supply phase lines as illustrated.
  • Page 34 (WHEN INSTALLING SINGLE PHASE) This hoist is wired from the factory for 115-1-60 power supply- See wiring schematic inside enclosure lid for 230-1-60 reconnection instructions. RECOMMENDED POWER SUPPLY WIRE GAGE (COPPER AWG) 25FT 50FT 75FT 100FT 150FT 200FT 250FT 300FT 115V 230V...
  • Page 35 Make At the time of product installation, check chain stopper bolts for tightness. Check chain stopper monthly and tighten socket bolts if required. Chain stopper rubber bumper WARNING Replace and fix the chain stopper and rubber bumper if any of the below problems occur -Damage of chain stopper on load or non-load side -Socket bolts are loosened on load or non-load side -Damage of rubber bumper on load or non-load side...
  • Page 38 Minimum Depth = Nx105% = E x 90% 1ton(0.5t) 0.972 1.116 1.612 1.524 Check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 5%, or throat opening has any twist from plane of straight hook, or if depth at load bearing point has worn more than 10% of original section dimension(E).
  • Page 39 6.7. Load Sheave and Chain Guide Load Sheave ensures perfect positioning of the chain with 5 pockets for distribution of the load. Load chain is to be geometrically lined up in accordance with the chain guide and load sheave Chain guide assures proper engagement of the chain on the load sheave and minimize load chain wear.
  • Page 41 6.9. Motor (20 min. for single phase motor). TENV 6.9.1.Motor rating of Hoist and Trolley Load Chain Dai Lifting Speed Phase ACCO NUMBER CONTROL Output(HP)&Poles AMP DRAW(V=A) (inch)*(Chain Fall) (fpm) 2230010(-PT) 1/2T 0.28 X 1 17FPM 2230020(-PT) 0.28 X 1 17FPM CONTACTOR 2.0x6P...
  • Page 42 6.10. OVERWINDING & OVERLOAD LIMITER When the hoist reaches the upper limit position (high hook), the chain stopper will engage the upper limit switch, shutting down the lifting motion. The hoist will still be able to lower once this limit switch is activated. Friction Clutch-If abnomal operation or slippage occurs do NOT attempt to disassemble or adjust the Friction Clutch.
  • Page 43 Please refer to page 65 of gear oil section 0.5ton(chain-fall reeving 1)

  • Page 45: Troubleshooting

    7.4. Troubleshooting Problem Cause Solution The emergency stop button is activated Deactivate it The chain hoist does not work Main switch is off Turn it on Poor contactor of push button Replace push button control Check power cable, terminal and push button Repair or replace switch contact Hoist motor malfunction...
  • Page 46 8.1. (2330010,2330020,2330040)
  • Page 47 8.2. (2230010,2230020,2230040 & 2230010-VFD, 2230020-VFD, 2230040-VFD...
  • Page 48 8.3. (2330010-VFD-230,2330030-VFD-230,2330040-VFD-230)
  • Page 49 Exploded View of Trolley Parts 8.4. (2230110, 2230120, 2230140 & 2230110-VFD, 2230120-VFD,2230140-VFD & 2330110-VFD, 2330120-VFD, 2330140-VFD)
  • Page 50 2330110, 2330120, 2330140...
  • Page 51 8.5. Exploded View of Low Headroom Hoist (2230120-VFD-L, 2230140-VFD-L) (2230120-VFD-L,2230140-VFD-L) Exploded View of Lug Mount Plain Trolley Kit (2130410,2130420)

  • Page 52: Part List

    8.6. PART LIST 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton capacity-chain-falls (how to read out) 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall ACCOLIFT MODEL NO 2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040 (HOOK SUSPENSION)
  • Page 53 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton capacity-chain-falls (how to read out) 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040 ACCOLIFT MODEL NO (HOOK SUSPENSION) DESCRIPTION...
  • Page 54 capacity-chain-falls 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 2Ton (how to read out) 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall ACCOLIFT MODEL NO 2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040 (HOOK SUSPENSION) DESCRIPTION...
  • Page 55 capacity-chain-falls 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton (how to read out) 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall ACCOLIFT MODEL NO 2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040 (HOOK SUSPENSION) DESCRIPTION...
  • Page 56 capacity-chain-falls 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton (how to read out) 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall ACCOLIFT MODEL NO 2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040 (HOOK SUSPENSION) DESCRIPTION...
  • Page 57 capacity-chain-falls 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton (how to read out) 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall ACCOLIFT MODEL NO 2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040 (HOOK SUSPENSION) DESCRIPTION...
  • Page 58 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton ACCOLIFT MODEL NO 2230110 2230120 2230140 2230110 2230120 2230140 2330110 2330120 2330140 2330110 2330120 2330140 (MOTOR TROLLEY MOUNTED) DESCRIPTION MTT01 BRAKE DISC ASS’Y 71574-1177 ROTOR ASS’Y MTT03 71574-1166 71574-4166 71574-1267(230V) MTT04...
  • Page 59 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton 0.5Ton 1Ton 2Ton ACCOLIFT MODEL NO 2230110 2230120 2230140 2230110 2230120 2230140 2330110 2330120 2330140 2330110 2330120 2330140 (MOTOR TROLLEY MOUNTED) MT221 CONDENSER 71574-4323 MT222 SADDLE 71574-4324 MT223 RECHARGE RESISTOR 71574-4325 MT224 ELECTRIC EQUIPMENT BOARD 71574-4326...
  • Page 60 PART OF LOW HEADROOM SERIES CAPACITY 1TON 2TON ACCOLIFT MODEL N0 2230120-VFD-L 2230140-VFD-L PART NO DESCRIPTION LBL01 SIDE PLATE 71574-1467 71574-2467 LBL02 IDLE SHEAVE 71574-1468 LBL03 GUIDE COLLAR A 71574-1479 71574-2479 LBL04 STRIP GUIDE 71574-1500 71574-2500 LBL05 GUIDE COLLAR B 71574-1480 LBL06 STAT PIN...
  • Page 61 2230010,2230020,2230040,2230010-PT,2230020-PT,2230040-PT...
  • Page 62 2230110,2230120,2230140...
  • Page 64 2230010, 2230020,2230040,2230010-PT,2230020-PT,2230040-PT(208V~230V 60Hz)
  • Page 65 2230010, 2230020,2230040,2230010-PT,2230020-PT,2230040-PT(460V 60Hz)
  • Page 66 2230110, 2230120,2230140(208V-230V 60Hz) Trans Former Terminal Block com. Hoist com. Upper Limit S/W com. Terminal Block MAIN POWER...
  • Page 67 2230110, 2230120, 2230140(460V 60Hz)
  • Page 68 2330010, 2330020,2330040,2330010-PT,2330020-PT,2330040-PT(115V / 208~230V 60Hz) This hoist is wired from the factory for 115-1-60 power supply- See wiring schematic inside enclosure lid for 230-1-60 reconnection instructions. RECOMMENDED POWER SUPPLY WIRE GAGE (COPPER AWG) 25FT 50FT 75FT 100FT 150FT 200FT 250FT 300FT 115V 230V...
  • Page 69 2330110, 2330120,2330140(115V / 208~230V 60Hz)
  • Page 70 2330010,2330020,2330040,2330010-PT,2330020-PT,2330040-PT(115V 60Hz)
  • Page 71 2330010, 2330020,2330040,2330010-PT,2330020-PT,2330040-PT(208~230V 60Hz)
  • Page 72 2330110, 2330120,2330140(115V 60Hz)
  • Page 73 2330110, 2330120,2330140(208~230V 60Hz)
  • Page 74 MOTORIZED TROLLEY SUSPENSION 115/230V (SINGLE PHASE) 2330510,2330520...
  • Page 75 MOTORIZED TROLLEY SUSPENSION 115V(SINGLE PHASE) 2330510,2330520...
  • Page 76 MOTORIZED TROLLEY SUSPENSION 208~230V(SINGLE PHASE) 2330510,2330520...
  • Page 77 9. INVERTER(PowerFlex 523 Adjustable Frequency AC Drive) 9.1.Operating Hoist (Dual Speed) 9.2.Push Button Control for Inverter Hoist...

  • Page 78: Trial Operation

    9.3 TRIAL OPERATION 9.4. INVERTER PARAMETER SETTINGS SET P041 SET P042 1TON(0.5T) LOW HEAD 20Hz(FPM6) - 60Hz(FPM17) 1TON LOW HEAD 20Hz(FPM3) - 60Hz(FPM9) 2TON...

  • Page 79: Display And Control Keys

    9.5. DISPLAY AND CONTROL KEYS PowerFlex 523 Menu Parameter Group and Description Basic Display Commonly viewed drive operating conditions. Basic Program Commonly used programmable functions. Terminal Blocks Programmable terminal functions. Communications Programmable communication functions. Logic (PowerFlex 525 only) Programmable logic functions. Advanced Display Advanced drive operating conditions.

  • Page 80: Viewing And Editing Parameters

    9.6. VIEWING AND EDITING PARAMETERS i r c i t p Reverse Used to reverse direction of the drive. Default is active. Controlled by parameters P046, P048 and P050 [Start Source x] and A544 [Reverse Disable]. Start Used to start the drive. Default is active. Controlled by parameters P046, P048 and P050 [Start Source x].
  • Page 81 ) s ( p s i y a l 10. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash. 11. Press Esc to cancel a change and exit Program Mode.
  • Page 82 2230010-VFD, 2230020-VFD, 2230040-VFD,2230010-VFD-PT,2230020-VFD-PT,2230040-VFD-PT...
  • Page 83 2230110-VFD , 2230120-VFD , 2230140-VFD...
  • Page 84 2330010-VFD-230-1, 2330020-VFD-230-1, 2330040-VFD-230-1,2330010-VFD-230-1-PT,2330020-VFD-230-1-PT 2330040-VFD-230-1-PT RECOMMENDED POWER SUPPLY WIRE GAGE (COPPER AWG) 25FT 50FT 75FT 100FT 150FT 200FT 250FT 300FT 230V...
  • Page 85 2330110-VFD-230-1 , 2330120-VFD-230-1 , 2330140-VFD-230-1...
  • Page 86 2230010-VFD, 2230020-VFD,2230040-VFD,2230010-VFD-PT,2230020-VFD-PT,2230040-VFD-PT(208~230V 60Hz)
  • Page 87 2230010-VFD, 2230020-VFD,2230040-VFD,2230010-VFD-PT, 2230020-VFD-PT,2230040-VFD-PT(460V 60Hz)
  • Page 88 2230110-VFD, 2230120-VFD,2230140-VFD(208~230V 60Hz)
  • Page 89 2230110-VFD, 2230120-VFD,2230140-VFD(460V 60Hz)
  • Page 90 2330010-VFD-230-1, 2330020-VFD-230-1, 2330040-VFD-230-1 2330010-VFD-230-1-PT,2330020-VFD-230-1-PT,2330040-VFD-230-1-PT...
  • Page 91 2330110-VFD-230-1 , 2330120-VFD-230-1 , 2330140-VFD-230-1...
  • Page 92 10. Motor Voltage change(Important) Example: Demonstrated below is changing a transformer that is wired for a 460V application to a 230V application. As shown below, disconnect the fuse holder wire, which is connected to 460V terminal of the transformer, and reconnect the fuse holder wire to 230V terminal of the transformer.
  • Page 93 (2230010,2230020,2230040,2330010,2330020,2330040) 11. Hour/Count Meter The count/ Hour (C/H) Meter located in on the electrical control panel records the hoists on time and number of starts. Count/Hour Meter Contactor-The C/H Meter can be used in conjunction with the amount of jogging to estimate when the contactor(s) should be replaced.
  • Page 94 1/2 & 1ton Accolift CLH hoist) (* MT171-Connector, Black Color is for all other Accolift and Accolift CLH hoists) Lug Mount Plain Lug Mount Plain The orange connector is used for the Accolift CLH hoist and the black connector is used for the Accolift hoist.
  • Page 95 12.2. 0.5 to 2 Ton : collar Left Side Right Side collar collar Washer Washer Connector Washer Inner Outer Adjusting Collar 0.492inch Adjusting Washer 0.118inch...
  • Page 98 76 Acco Drive, York, Pennsylvania 17402 FAX 800-715-8897...

This manual is also suitable for:

223001022300202230040223011022301202230140

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