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SUPER SEALER
OPERATION
MANUAL
Model: REI-85
Rotary Tray Sealing Machine
This is a generic operational manual for Model REI-85 Super Sealer Rotary machines and includes some of
the other features that may not be applicable for your specific machine.
CAUTION: BURN HAZARD
• Cleaning and maintenance should be performed by your trained personnel only
• Allow unit to cool at least 90 minutes before normal cleaning
• If hot machine must be opened, keep hands away from upper moulds and the printer
Routine maintenance or prompt cleaning after a spill will help to maintain the proper performance of the REI-85 tray sealer. Any
troubleshooting or repairs other than cleaning must be referred to Super Sealer service center.
Updated: 15 November, 2011
Page 1
REF: REI-85-0045
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Related Manuals for Super Sealer REI-85
Summary of Contents for Super Sealer REI-85
- Page 1 • If hot machine must be opened, keep hands away from upper moulds and the printer Routine maintenance or prompt cleaning after a spill will help to maintain the proper performance of the REI-85 tray sealer. Any troubleshooting or repairs other than cleaning must be referred to Super Sealer service center.
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Page 2: Table Of Contents
DAILY MAINTENANCE ______________________________________________________________ 17 10.2 WEEKLY MAINTENANCE _________________________________________________________ 17 10.3 MONTHLY MAINTENANCE ___________________________________________________________ 17 ERROR CODES AND TROUBLE SHOOTING _______________________________________________ 17 ELECTRICAL DIAGRAMS _______________________________________________________________ 21 LADDER DIAGRAM ____________________________________________________________________ 23 STATEMENT___________________________________________________________________________ 24 WARRANTY____________________________________________________________________________ 24 LIABILITY_____________________________________________________________________________ 24 Updated: 15 November, 2011 Page 2 REF: REI-85-0045... -
Page 3: Precautions
The trained individual is able to run the whole packaging system with ease if he/she reads through and understands the contents of this instruction manual. REI-85 has been designed and constructed in accordance with the directives and regulations based on today’s technology. The machine can however be hazardous if: ... -
Page 4: Introduction
INTRODUCTION Super Sealer REI-85 rotary sealing machine models are suitable for films from reel or pre-cut lids for different small to medium batch operations. The machine offers superior quality machine suitable for small and medium food processing factories. Suitable for any sealable cups and trays such as PP, PE, PET, PVC, Card Board or Foil Trays. -
Page 5: Main Parts
MAIN PARTS 1. Control Panel 2. Discharge System 3. Denester/ Cup Drop 4. Piston Filler 5. Safeguard Fence 6. Hopper (Liquid) 7. Date Printer/ Coder 8. Visual Alarm 9. Film Rewind System Updated: 15 November, 2011 Page 5 REF: REI-85-0045... -
Page 6: Specifications
1Phase, 220-240Vac @ 20Amps CONTROL PANEL REI-85 Control Panel The control panel is where some of the functions of the machine could be adjusted and/or modified based on your specific machine requirements. Please note that the machine is delivered with predefined feature parameters and you may not need to change any of the defined settings. -
Page 7: Roll Film Set-Up
4. The indicative lamp will be “off” automatically when the set temperature reached. Then the machine is ready for the container to make sealing function. 5. Choose the correct film material:(It is important for good sealing) Updated: 15 November, 2011 Page 7 REF: REI-85-0045... -
Page 8: Film Schematics
The machine is equipped with a “bracket” to assist on positioning (manually). Please ensure that the EYEMARK is positioned in between the photo sensor. The position of the photo sensor can be adjusted as per below picture. Updated: 15 November, 2011 Page 8 REF: REI-85-0045... - Page 9 Use a spanner to adjust the position of the film on the film holder. Always ensure that the encoder is lock as shown below. Updated: 15 November, 2011 Page 9 REF: REI-85-0045...
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Page 10: Date Printer
• Cleaning and maintenance should be performed by your trained personnel only • Allow unit to cool at least 90 minutes before normal cleaning • If hot machine must be opened, keep hands away from upper moulds and the printer Updated: 15 November, 2011 Page 10 REF: REI-85-0045... -
Page 11: Lower Mould
Standard Upper mould performs the sealing with/without the cutting function at the same time. Removing and Exchanging Mould can be removed for cleaning or exchange by (see images below): Removing the thermocouple and wiring connection (Socket). Removing the black screw. Updated: 15 November, 2011 Page 11 REF: REI-85-0045... -
Page 12: Filler
Holding the bottom part of the upper mould, slowly pull/ slide out. FILLER Clamps hold each of the sections of the filling system for ease on dismantling without tools. Updated: 15 November, 2011 Page 12 REF: REI-85-0045... -
Page 13: Hopper Level
To adjust the volume of the piston filler, loosen nuts & rotate handle (screws). Lock the nuts once the setting is completed. OPERATION The machine is operated MAINLY using the TOUCH SCREEN system. 9.1 FUNCTION SELECTION Updated: 15 November, 2011 Page 13 REF: REI-85-0045... -
Page 14: Manual Or Automatic Operation
FUNCTION is selected to be ON, the machine will operate regardless there is container or not. For example, on the FUNCTION SELECTION, if the SEALING is turned ON, during MANUAL operation, the sealing process will operate on every cycle. 9.3 FILM SETTING (ENCODER OR SENSOR OR TIMER) Updated: 15 November, 2011 Page 14 REF: REI-85-0045... -
Page 15: Sealing Time
Press Time Setting from the main screen to bring out the screen below where the sealing time can be set. The value 10 equates to 1 sec, 15 to 1.5 secs, etc… Updated: 15 November, 2011 Page 15 REF: REI-85-0045... -
Page 16: Filler
This function allows you to assist on cleaning the machine. You could set the amount of time you want the piston filler to continuously run. The Filling Nozzle Setting is for speed the nozzle opens and close. Updated: 15 November, 2011 Page 16 REF: REI-85-0045... -
Page 17: Maintenace
The sensor could be faulty or has been moved out of position. Move the magnetic sensor into position or replace. The error can also be caused by unstable air pressure. Please check compressed air supply. Updated: 15 November, 2011 Page 17 REF: REI-85-0045... - Page 18 Please add some more containers to remove the alarm. Once of the doors are opened the machine will stop operating and will make visual and audio alarm. Updated: 15 November, 2011 Page 18 REF: REI-85-0045...
- Page 19 3. Check micro switch and shot the security THE POWER ON area is unlocked. door in properly. 4. Cylinder of sealing no any 4. Check cylinder sensor if it is out of right response. position. Updated: 15 November, 2011 Page 19 REF: REI-85-0045...
- Page 20 2. Thermocouple may damage, replace new one. 2.Always show high temperature as 3. Some of heaters may be burnt. soon as turning on the power of temperature controller. 3.Unable to reach the presetting temperature. Updated: 15 November, 2011 Page 20 REF: REI-85-0045...
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Page 21: Electrical Diagrams
12. ELECTRICAL DIAGRAMS Updated: 15 November, 2011 Page 21 REF: REI-85-0045... - Page 22 Updated: 15 November, 2011 Page 22 REF: REI-85-0045...
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Page 23: Ladder Diagram
13. LADDER DIAGRAM Updated: 15 November, 2011 Page 23 REF: REI-85-0045... -
Page 24: Statement
Super Sealer Australia will not be held responsible for damage or problem(s) that may arise due to the use of spare part(s) other than the original one(s). If this manual does not contain instructions for adjustment and maintenance for certain parts of the machine, please contact your dealer of Super Sealer Australia for further assistance.
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