Bomag BPR 35/60 Operating Instructions And Maintenance Instructions
  1. Manuals
  2. Brands
  3. Bomag Manuals
  4. Vibratory rammers & tampers
  5. BPR 35/60
  6. Operating instructions and maintenance instructions

Bomag BPR 35/60 Operating Instructions And Maintenance Instructions

Reversible vibrating plate
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operating instructions
Maintenance instructions
Original operating instructions
BPR 35/60
S/N 101 690 45 1916 >
Reversible Vibrating Plate
www.discount-equipment.com
Catalogue No.
01/2013
008 041 81

Advertisement

Table of Contents
loading

Related Manuals for Bomag BPR 35/60

Summary of Contents for Bomag BPR 35/60

  • Page 1 Operating instructions Maintenance instructions Original operating instructions BPR 35/60 S/N 101 690 45 1916 > Reversible Vibrating Plate www.discount-equipment.com Catalogue No. 01/2013 008 041 81...
  • Page 2 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...
  • Page 4 Compliance with the maintenance instructions will Your BOMAG dealer will also supply you with in- formation about the correct use of our machines in enhance the reliability of the machine on con- soil and asphalt construction.
  • Page 5 Fill in the above listed data when receiving the ma- chine. Upon receipt of the machine our organization will instruct you about correct operation and mainte- nance. Please observe strictly all safety regulations and notes on potential dangers! Fig. 2 Fig. 3 BOMAG BPR 35/60...

  • Page 6: Table Of Contents

    6.12 Check, clean the spark plug, replace if necessary 6.13 Clean the slurry filter 6.14 Check the oil level in the exciter housing 6.15 Check the V-belt tension, if necessary replace the V-belt Maintenance every year 6.16 Check, adjust the valve clearance BPR 35/60 BOMAG...
  • Page 7 6.19 Change the oil in the exciter shaft housing 6.20 Check the hydraulic oil level 6.21 Check the rubber buffers As required 6.22 Tightening the screws 6.23 Engine conservation Trouble shooting General notes Engine problems Disposal Final shut-down of machine BOMAG BPR 35/60...

  • Page 8: Technical Data

    2 Technical Data BPR 35/60 BOMAG...
  • Page 9 Technical Data Fig. 4 BPR 35/60 Dimensions in 1220 1510 Dimensions in 25.5 31.5 48.0 59.4 30.0 23.6 inch BPR 35/60 Weights Operating weight (CECE) 195 kg 430 lbs Basic weight 192 kg 423 lbs Full engine protection cover + 18 kg...
  • Page 10 Technical Data BPR 35/60 Rated power ISO 9249 3.6 KW 4.8 hp Rated speed 3600 min 3600 rpm Drive system mechanical mechanical Exciter system Frequency 80 Hz 4800 vpm Centrifugal force 35 kN 7868 lbf Filling capacities Fuel (gasoline) 3.6 l 1.0 gal us...
  • Page 11 Vector total of the weighted effective acceleration in three orthogonal directions: Weighted total vibration value = 5.9 m/s on crushed rock determined acc. to ISO 5349 and EN 500 Caution Observe the daily vibration load (Industrial safety acc. to 2002/44/EEC). BOMAG BPR 35/60...

  • Page 12: Safety Regulations

    3 Safety regulations BPR 35/60 BOMAG...
  • Page 13 General Any danger caused by intended use is the sole re- sponsibility of the customer or driver/operator, the This BOMAG machine has been built in com- manufacturer cannot be made liable. pliance with the latest technical standard and Examples for unintended use are:...
  • Page 14 Notes on safety in the operating and transport wheels from the base plate. maintenance instructions Lash the machine down, so that it is secured against rolling, sliding and turning over. Danger Paragraphs marked like this highlight possible dangers for persons. Optional equipment BPR 35/60 BOMAG...
  • Page 15 Always keep an eye on a running machine. qualified and authorized persons. Watch out for unusual noises and development of Keep unauthorized persons away from the ma- smoke. Perform trouble shooting and have the chine. fault corrected. Do not touch hot engine parts. BOMAG BPR 35/60...
  • Page 16 Use our repair instruc- tions for this work. Exhaust gases are highly dangerous! Always en- sure an adequate supply of fresh air when starting in closed rooms! Mark defective machines by attaching a warning note to the steering handle. BPR 35/60 BOMAG...
  • Page 17 Safety regulations Fig. 5 Stickers and decals BPR 35/60 Information sticker "Gasoline" Information sticker "Travel lever" Information sticker "Lashing points" Information sticker "Guaranteed sound capac- ity level" Information sticker "Lifting point" Brief operating instructions Information sticker "Throttle lever" Maintenance sticker...
  • Page 18 Safety regulations Fig. 6 Information sticker "Open choke and fuel valve" BPR 35/60 BOMAG...

  • Page 19: Indicators And Controls

    4 Indicators and Controls BPR 35/60 BOMAG...

  • Page 20: General Notes

    Fig. 7 No. 1 = Steering rod height adjustment No. 2 = Locking pawl lever Fig. 8 No. 3 = Travel lever No. 4 = Handle No. 5 = Throttle lever BOMAG BPR 35/60...
  • Page 21 Position "right" = Choke open No. 7 = Fuel cock Position "left" = Fuel tap closed. Position "right" = Fuel tap open Fig. 12 No. 10 = Operating hour meter Fig. 10 No. 8 = Recoil starter BPR 35/60 BOMAG...

  • Page 22: Operation

    5 Operation BPR 35/60 BOMAG...

  • Page 23: General

    Note For a description of the following tasks refer to the chapter "Daily maintenance". Check the engine oil level, top up if necessary. Check the fuel level, top up if necessary. BOMAG BPR 35/60...

  • Page 24: Folding Down The Steering Rod

    Always keep an eye on a running machine. ment (1) to the height of your body. Danger Loss of hearing! Wear your personal noise protection means (ear defenders) before starting operation. Fig. 14 Set the throttle lever (Fig. 14) to position "MAX". BPR 35/60 BOMAG...
  • Page 25 (Fig. 19). Fig. 17 Close the choke (Fig. 17) completely by shift- Caution ing the lever in direction of arrow against the Do not let the starter handle hit back, but guide end stop. it back. BOMAG BPR 35/60...
  • Page 26 Dry the spark plug with a clean cloth or blow it dry with compressed air. If necessary clean with a wire brush. Screw the spark plug back in and plug the spark plug socket back on. Repeat the starting procedure. BPR 35/60 BOMAG...

  • Page 27: Work/Operation

    Drive backwards Danger Danger of accident! As a measure to avoid injury the machine must only be guided from the side by the steering handle Fig. 23 Set the throttle lever (Fig. 23) to position "MAX". BOMAG BPR 35/60...

  • Page 28: Shut Down The Engine

    Fig. 28 Press the engine stop button (Fig. 28), the en- gine will stop. Note If the engine stop button is not pressed long enough, the engine will accelerate again. BPR 35/60 BOMAG...

  • Page 29: Assembling The Transport Wheels

    Remove the spring cotter (Fig. 30) and pull the transport wheels out of the bracket on the steering rod. 690180 Fig. 31 Stand at the side of the machine. Optional equipment BOMAG BPR 35/60...
  • Page 30 Fig. 33 In the bracket secure the transport wheel with the spring cotter (Fig. 33). Insert the second wheel into the bracket on the opposite side of the base plate and secure it with the spring cotter. BPR 35/60 BOMAG...

  • Page 31: Loading/Transport

    Lash the vibratory plate down to the transport vehicle, so that it is secured against rolling, sliding and turning over. Fasten the lashing tackle at the marked lashing points. Optional equipment BOMAG BPR 35/60...

  • Page 32: Maintenance

    6 Maintenance BPR 35/60 BOMAG...

  • Page 33: General Notes On Maintenance

    Fresh fuel should not be stored for longer than 3 months, if no fuel stabilizer has been added. When storing for longer than 3 months: Directly after buying fresh fuel add the correct amount of fuel stabilizer to the fuel (follow the instructions of the manufacturer). BOMAG BPR 35/60...

  • Page 34: Fuels And Lubricants

    51524, part 3, or hydraulic oils type HV according already after 25 operating hours. to ISO 6743/3. The viscosity index (VI) should be at least 150 (observe information of manufactur- er). BPR 35/60 BOMAG...

  • Page 35: Table Of Fuels And Lubricants

    (+77 °F to +113 °F) (+14 °F to +50 °F) - Fuel Gasoline (unleaded) 3.6 l (1.0 USgal) Vibrator shaft housing as engine oil 0.4 l (0.11 USgal) Steering rod Hydraulic oil: HV 32 0.4 l (0.11 USgal) BOMAG BPR 35/60...

  • Page 36: Running-In Instructions

    Check the valve clearance, adjust if necessary Retighten the fastening screws on air filter ex- haust, fuel tank and other attachments. Retighten the bolted connections on the ma- chine. Check the vibration drive V-belts. Check the oil level in the vibrator housing. BPR 35/60 BOMAG...

  • Page 37: Maintenance Table

    Clean the fuel screen 6.18 Replace the starter rope 6.19 Change the oil in the exciter shaft hous- at least every 500 operating hours 6.20 Check the hydraulic oil level 6.21 Check the rubber buffers 6.22 Tighten all bolted connections BOMAG BPR 35/60...
  • Page 38 Maintenance Maintenance work Comment 6.23 Engine conservation BPR 35/60 BOMAG...

  • Page 39: Maintenance Every Day

    Use cold cleansing agent if the engine is soiled with oil and wash it off with a steam cleaner af- ter a sufficient soaking time (Fig. 39). After wet cleaning run the engine warm to evaporate all water residues and to avoid cor- rosion. BPR 35/60 BOMAG...

  • Page 40: Check The Fuel Level

    Contaminated fuel can cause malfunction or even damage of the engine. Fill in fuel through a funnel with screen. Close the tank again. For quality and quantity of oil refer to the "table of fuels and lubricants". BOMAG BPR 35/60...

  • Page 41: Wartung Wöchentlich

    Fig. 44 Unscrew the wing nut and remove the air filter (Fig. 44). Fig. 42 Unscrew the wing nut and remove the air filter cover (Fig. 42). Clean the air filter cover from inside. BPR 35/60 BOMAG...
  • Page 42 Separate the foam rubber and the paper ele- ment of the air filter (Fig. 46). Check both elements carefully for signs of damage, replace damaged elements. Danger Danger of injury! Always wear protective clothes (goggles, gloves) when working with compressed air. BOMAG BPR 35/60...

  • Page 43: Maintenance Every Month

    . Danger Fire hazard! Do not use any inflammable solvents. Caution Do not guide the water jet directly into the cooling air openings of the recoil starter, into the air filter and on electrical equipment. BPR 35/60 BOMAG...

  • Page 44: Maintenance Every 6 Months

    Clean the drain hose from dust and dirt. Unscrew the oil drain plug and catch any oil running out (Fig. 49). Clean the oil drain plug and screw it back in (tightening torque: 15 Nm (11 ft.lbs)). BPR 35/60 BOMAG...

  • Page 45: Check, Clean The Spark Plug, Replace If Necessary

    The spark plug must be correctly tightened. An incorrectly tightened spark plug can get very hot and cause engine damage. Fig. 51 Pull off the spark plug socket (1) (Fig. 51) and unscrew the spark plug (2). BOMAG BPR 35/60...

  • Page 46: Clean The Slurry Filter

    If the oil level is too low top up oil immediately. Turn the fuel sludge filter in tightly and mind Clean oil drain and bleeding screw and as- the O-ring. semble both screws with sealing compound (e.g. BOMAG part-no. 00970016). BPR 35/60 BOMAG...

  • Page 47: Check The V-Belt Tension, If Necessary Replace The V-Belt

    (4) (tightening torque 15 Nm (11 ft.lbs)). 690212 Install the top V-belt guard (Fig. 55). Fig. 56 Check condition and tightness of V-belt (Fig. 56). Note Compression measurement approx. 5 - 15 mm (02 - 06 in) BOMAG BPR 35/60...

  • Page 48: Maintenance Every Year

    (1) with noticeable resistance For this purpose align the alignment mark (1) after retightening counter nut. (Fig. 59) on the starter disc to the top bore (2). Install the valve cover with a new gasket and tighten the screws evenly. BPR 35/60 BOMAG...

  • Page 49: Cleaning The Fuel Screen

    Fig. 64 Environment Unscrew the hexagon nut (1) (Fig. 64) and the Catch running out fuel, do not let it seep into hexagon screw (2) and take off the fuel tank. the ground and dispose off environmentally. BOMAG BPR 35/60...

  • Page 50: Replacing The Starter Rope

    Check the seal (3), replace if necessary. Turn the fuel screen filter tightly in with the seal. Fasten the hose and reassemble the fuel tank. Fig. 67 Pull the starter rope completely out by the starter handle (Fig. 67). BPR 35/60 BOMAG...
  • Page 51 For this purpose fix coil and housing (5) with a cable strap (1). Loosen the knots in the starter rope at both ends and remove the old starter rope. Thread in the new starter rope (3) and fix at both ends with knots. BOMAG BPR 35/60...

  • Page 52: Change The Oil In The Exciter Shaft Housing

    The oil level must reach the bottom edge of the ning out old oil. drain bore. Clean oil drain (2) (Fig. 73) and bleeding screw (1) and assemble both screws with sealing compound (e.g. BOMAG part-no. 00970016). BPR 35/60 BOMAG...

  • Page 53: Check The Hydraulic Oil Level

    (Fig. 74) so that the area with the level inspec- tion plugs is horizontal. Unscrew the plug. 692060 Fig. 77 Shift the travel lever forward against the stop (Fig. 77). 692060 Fig. 75 Hold the travel lever in forward position (Fig. 75). BOMAG BPR 35/60...
  • Page 54 Slacken the bleeding screw (Fig. 78). Wait until all air has escaped, then tighten the bleeding screw. Fig. 79 Fill in hydraulic oil to approx. 40 mm (1.6 in) below the edge of the filler opening (Fig. 79). BPR 35/60 BOMAG...

  • Page 55: Check The Rubber Buffers

    Maintenance every year 6.21 Check the rubber buffers Fig. 81 Check all rubber buffers (Fig. 81) for tight fit, cracks and damage and replace immediately if damaged. BOMAG BPR 35/60...

  • Page 56: As Required

    Close air intake on air filter and exhaust open- ing tightly. On machines with electric starter remove the battery and recharge it once every month. Cover the engine and stand it on a wooden pallet. BPR 35/60 BOMAG...
  • Page 57 As required Note Depending on weather conditions these conserva- tion measures will protect the machine for approx. 6 to 12 months. Caution A machine with conserved engine must be clearly marked by attaching a clear warning tag. BOMAG BPR 35/60...

  • Page 58: Trouble Shooting

    7 Trouble shooting BPR 35/60 BOMAG...

  • Page 59: General Notes

    If you cannot locate the cause of a fault or rectify it yourself by following the trouble shooting chart, you should contact our customer service depart- ment. BOMAG BPR 35/60...

  • Page 60: Engine Problems

    Engine stops Lack of oil Return engine for repair, do not continue work (risk of total damage) Fuel level too low Fill in fuel Clean fuel screen in carburettor Clean the fuel screen in the carburettor BPR 35/60 BOMAG...

  • Page 61: Disposal

    8 Disposal BPR 35/60 BOMAG...

  • Page 62: Final Shut-Down Of Machine

    Empty the fuel tank. Drain lubrication oil from engine and exciter housing. Drain off hydraulic oil. Danger Danger of explosion! Parts that previously contained combustible fluids must not be cut with a cutting torch. BOMAG BPR 35/60...
  • Page 63 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...

Table of Contents