Related Manuals for Ilmvac LVS 110 Tp ecoflex
Summary of Contents for Ilmvac LVS 110 Tp ecoflex
- Page 1 Operation Manual Laboratory - Vacuum - System Type LVS 110 Tp ecoflex 113184 2008-05-21...
- Page 2 Reprinting or reproduction of this manual, including extracts, is not allowed without the prior written permission of ILMVAC GmbH. All rights under the copyright laws are expressly reserved by ILMVAC GmbH. We reserve the right to make changes and amendments.
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Page 3: Table Of Contents
Contents Contents Important Information......................5 General Information ........................5 Target Groups ...........................5 Intended Use..........................5 Use for an Unauthorized Purpose ....................5 Safety Devices ..........................6 Meaning of the Warning notes ....................6 Product Standards, Safety Regulations..................6 Basic Safety Instructions .......................7 General Information ........................7 Electricity...........................7 Mechanical Systems .........................8 High Temperatures ........................8 Hazardous Substances......................9 Description ..........................10... - Page 4 Maintenance by the Manufacturer..................36 Damage Report ........................36 Troubleshooting ........................37 Spare Parts Overview ......................38 Maintenance kit - Diaphragm Pump..................38 Exploded view - LVS 110 Tp ecoflex ..................39 9.2.1 Spare parts list - LVS 110 Tp ecoflex..................40 113184...
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Page 5: Important Information
Important Information Important Information General Information The ILMVAC Laboratory-Vacuum-System LVS 110 Tp ecoflex conform to the • 2006/95/EC Low Voltage Directive • 2006/42/EC Machinery Directive • 2004/108/EC Electromagnetic Compatibility Directive The CE sign is located on the rating plate. Observe the binding national and local regulations when fitting the pump into installations. -
Page 6: Safety Devices
CAUTION ! / WARNING ! Hazard which may lead to serious injuries or material damage. Product Standards, Safety Regulations ILMVAC LVS 110 Tp ecoflex meet the following product standards: DIN EN 292-1, DIN EN 292-2 Safety of machines, basic terminology... -
Page 7: Basic Safety Instructions
The local regulations apply in foreign countries. Electricity The LVS 110 Tp ecoflex are supplied for operating mode S1. Please note that the testing must be repeated in accordance with DIN EN 0105, DIN EN 0702 and BGV A2 in case of portable devices. -
Page 8: Mechanical Systems
Basic Safety Instructions Mechanical Systems Improper use can lead to injuries or material damage. Observe the following instructions: • Only operate the LVS with hoses of the specified dimensions. • The maximum permissible pressure of 1 bar at the suction connection must not be exceeded. •... -
Page 9: Hazardous Substances
Basic Safety Instructions Hazardous Substances WARNING ! The operating company bears the responsibility for the use of the laboratory vacuum system. Hazardous and harmful substances must be effectively prevented from escaping! Ensure that all lines and connections are leak tight. Handle exhaust gases in accordance with the requirements of the emission protection regu- lations. -
Page 10: Description
Tp ecoflex, for example for working in the extraction hood or in other critical areas. The LVS 110 Tp ecoflex is supplied complete with a suction-side separator and a pressure-side emis- sion condenser in the form of an intensive cooler. -
Page 11: Diaphragm Pump
Description 3.1.2 Diaphragm pump Design: The diaphragm pump MPC 104 Tp con- sists of a pump body and a drive motor. The pump body consists of a drive shaft and four pump heads. Each pump head contains the diaphragm and the work valves. The two pump heads are arranged opposite each other. -
Page 12: Additional Operating Pad
In order to do this, the optionally supplied operating pad has to be purchased under order no. 113513. It is then activated by a one-off registration via the PC program "ILMVAC-Control" (display address: mount 1 on 2) see chapter 6.4.5). -
Page 13: Accessories
For external operation with a controlled laboratory vacuum system. (maximum distance from basic device, approx. 3 m) Order no. 113513 "ILMVAC-Control" operating software with the dual data cable VCZ 424 + CD to connect the vacuum controller to the PC Order no. -
Page 14: Technical Data
Technical Data Technical Data View of device and dimensions Fig. 4 View of device and dimensions (see chapter 4.3) Intake Pressure / Pumping Speed – Diagram Fig. 5 Intake Pressure / Pumping Speed – Diagram 113184... -
Page 15: Device Data
Technical Data Device data Parameter Data Unit Pumping speed 50/60 Hz 1.1 / 1.2 at speed of 1500 rpm (DIN 28432) < 2 Ultimate pressure at speed of 1500 rpm mbar Max. inlet pressure Max. outlet pressure Intake and pressure ports Hose nozzle for vacuum hose NW 8 Ambient temperature + 10 bis + 40... -
Page 16: Assembly And Installation
• Completeness of the delivery. Please inform Ilmvac GmbH without delay if there are discrepancies between the delivery and the contractually agreed scope of delivery, or if damage is detected. Please take note of the general terms of business of ILMVAC GmbH. -
Page 17: Storage
Assembly and Installation The emission condenser enables a 100 per cent recovery of the solvents led through the vacuum pump. Cooling takes place via the DN 8 hose nipples. Ensure that the outflow is clear. The safety valve is located at the gas inlet. The rubber valve seal must be checked for cracks at regular intervals and exchanged when necessary. -
Page 18: Operation
Operation Operation Control panel VALUE: VALUE: 4 digit 7 segment LED display – Pressure value, parameter value 4 digit 7 segment LED display – Mode, operating mode, type of parameter STATE: mbar: Luminous spot = identification of the unit of measurement mbar (factory setting) torr: Luminous spot = identification of the unit of measurement Torr psi:... -
Page 19: Operating Modes Of The Controller
The mode required is selected according to the work task and the connected periph- eral equipment. Corresponding to the set unit of measurement: mbar, Torr, psi tL is displayed on the control panel in minutes, and in the "ILMVAC-Control" program in seconds. 113184... -
Page 20: Selection, Display Of Operating Modes
Operation 6.2.1 Selection, display of operating modes After switching on, the desired operating mode can be set with the cursor keys ↑ UP and ↓ DOWN. The current operating mode appears in the first position of the display and is acti- vated with the START key (a "-"... -
Page 21: Setting The Selected Control Parameters
Whether or not automatic venting takes place after finishing operation can also be set with the "ILMVAC-Control" program. (Dialog box element: „air valve at STOP“) OFF means the automatic venting switched OFF. ON means the automatic venting switched CAUTION ! -
Page 22: Setting The After-Running Time For The Cooling Water
We recommend that the calibration be performed with a comparison measurement device. For this, the measured values: normal and low pressure must be input. Calibration can be made on the control panel or somewhat more easily with the "ILMVAC- Control" PC program (see chapter 6.4). 6.3.1 Run via control panel # Switch the device on at the HS ("Hauptschalter"... -
Page 23: Operation Using The "Ilmvac-Control
Operation Operation using the "ILMVAC-Control" The "ILMVAC-Control" PC program enables the vacuum controller to be operated simply and easily from the PC. The program is optionally available, together with the matching data cable, under order number 620617. Connection options of the dual data cable VCZ 424 The dual-data cable must be properly connected to COM 1 or COM 2 of your PC so that the "ILMVAC-Control"... - Page 24 Operation The vacuum controller can also be connected to COM 3 or higher. However, "ILMVAC- Control" can then no longer automatically recognize the device. The number of the COM port then has to be transferred as a parameter when the program starts.
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Page 25: Menu Item: „File
Operation The time axis (time range) and pressure axis (pressure 0..n) can be scaled, and the sam- pling rate (saving interval) can be set with the dialog box elements below the diagram. Only those buttons relevant to the currently set mode are active. Break (F7) and Reset (F9) are not needed for the vacuum controller modes. -
Page 26: Menu Item: „Settings
Operation 6.4.2 Menu item: „Settings!“ CAUTION ! Settings not required for the selected operating mode are disabled and grayed out in the display. Appropriate error messages are displayed if the data ranges are ex- ceeded or if inputs are illogical. 113184... - Page 27 1 ... 14400 sec Cooling water valve is closed with a delay after STOP. cooling unit The display is in secs in the "ILMVAC-Control" and in mins on the con- trol panel. Amount of pressure drop pressure drop Time for pressure drop 0 ...
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Page 28: Menu Item: „Alarm
Operation 6.4.3 Menu item: „Alarm“ Timer function The time switch function is set via the PC level alarm. Two switching points are provided, each with a START and a STOP time. The START switching point behaves like an actuation of the START key, the STOP switch- ing point corresponds to the STOP key. -
Page 29: Menu Item: „Calibrate
The calculated correction values are displayed and can be stored with Save. CAUTION ! Ensure that the set pressure is also present at the sensor. Designation Explanation Control ILMVAC-Control panel At low pressure - pressure of comparison measurement device lower point (at lowest possible pressure, e.g. 10 mbar) upper point... -
Page 30: Menu Item: „Factory Settings
Operation 6.4.5 Menu item: „Factory settings“ Designation Explanation Control ILMVAC-Control panel current sensor 0...20 / 4...20 mA sensor input settable voltage sensor 0.5...4.5V high active (1 active) Default setting: high, economic setting: low For motor control via SBS. motor polarity... -
Page 31: Operation Via Rs 485 (According To Namur Ne 28)
Operation CAUTION ! These settings are adapted by the manufacturer to match the supplied configuration. The user can change the settings after inputting the password (“File” menu item). 6.4.6 Operation via RS 485 (according to NAMUR NE 28) Optionally the vacuum controller can be expanded to have an RS 485 port. CAUTION ! The millibar is to be used as a unit of pressure. -
Page 32: Table Of Solvents
Operation Table of solvents Vacuum (mbar) Solvent Formula for boiling point at 40 °C Acetone n-amyl alcohol, n-pentanol Benzole n-butanol tert-butyl alcohol, 2-methyl-2-propanol Tetrachloromethane Chlorobenzene Chloroform CHCl Cyclohexane Diethyl ether no vacuum 1, 2-dichloroethane 1, 2-dichlorethylene (cis) 1, 2-dichlorethylene (trans) Diisopropyl ether Dioxan Ethanol... -
Page 33: Maintenance And Servicing
Maintenance and Servicing Maintenance and Servicing General Requirements Repairs of the Laboratory-Vacuum-Systems may only be performed by the manufacturer or authorized workshops. The prerequisites are a complete and factually correct damage report, and a clean and, if necessary, a decontaminate device. The operator may perform maintenance work to the extent indicated below: Maintenance Performed by the User WARNING ! -
Page 34: Disassembly
Maintenance and Servicing 7.2.1.1 Disassembly • Disconnect the power supply and ensure that it cannot be switched on again. • Open the cover of the casing at the following operational sequence: Release the suction and pressure side connections to the pump. Remove the holding bracket (A) with the separator. -
Page 35: Assembly
Maintenance and Servicing 7.2.1.2 Assembly (Fig. 7 - 10) • Place the pump so that the diaphragm (6) is lying in a horizontal position. • Tighten the diaphragm (6) with the torque of 2 - 4 Nm. • Bring the connecting rod (see fig. 10) and the diaphragm (6) into the central position. •... -
Page 36: Test
"service" and "Downloads". If you should not have an entrance to the Internet, you can request the form also gladly with us, company Ilmvac GmbH. WARNING ! Incomplete or incorrectly completed damage reports may endanger the service per-... -
Page 37: Troubleshooting
Troubleshooting Troubleshooting Only ILMVAC GmbH and authorized service workshops may work on (carry out repairs, modifications etc.) the diaphragm pump, vacuum controller and their accessories during the warranty period. Trouble Cause Action Diaphragm pump does not No power supply to the... -
Page 38: Spare Parts Overview
When ordering, please quote the description, quantity, serial number and order number! CAUTION ! Ilmvac is not liable for any damage caused by the installation of any parts not sup- plied by the manufacturer. Maintenance kit - Diaphragm Pump Designation Order no. -
Page 39: Exploded View - Lvs 110 Tp Ecoflex
Spare Parts Overview Exploded view - LVS 110 Tp ecoflex Fig. 10 Exploded view LVS 110 Tp ecoflex 113184... -
Page 40: Spare Parts List - Lvs 110 Tp Ecoflex
Spare Parts Overview 9.2.1 Spare parts list - LVS 110 Tp ecoflex Item no. Designation Piece Order no. Casing cover 112556 Casing 113518 Alu-Profile 155 400950 Alu-Profile 128 400950-01 Pressure plate 400935 Connection head - suction side 400924 Connection head - pressure side 400924-01 O-ring Ø... - Page 41 Spare Parts Overview Item no. Designation Piece Order no. Basic pump MPC 104 Tp on intermediate plate - *) 400918-04 (consisting of position: 46 - 66) Pump casing 400913 Rubber element 400916 Cylinder 400914 Form diaphragm 828929-1 Intermediate plate 400948 Insulating washer 400893-04 Shaft...
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