Related Manuals for Ilmvac LVS 101 Z
Summary of Contents for Ilmvac LVS 101 Z
- Page 1 Operation Manual Laboratory - Vacuum - Systems Ultimate pressure 8 mbar Types unregulated LVS 101 Z regulated LVS 110 Z 115022 2010-09-01...
- Page 2 Reprinting or reproduction of this manual, including extracts, is not allowed without the prior written permission of ILMVAC GmbH. All rights under the copyright laws are expressly reserved by ILMVAC GmbH. We reserve the right to make changes and amendments.
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Page 3: Table Of Contents
LVS with vacuum controller ....................21 Operating modes of the Controller..................21 6.3.1 Mode 1, Manual operation ......................21 6.3.2 Mode 2, Automatic operation ....................21 6.3.3 Mode 3, Ultimate pressure......................21 Monitoring by Level Sensor ....................22 Calibrating the Pressure Sensor .....................22 115022 Ilmvac GmbH... - Page 4 Menu Guidance ........................23 Electrical parameters......................28 6.7.1 Printed circuit board – Controller 521..................28 Software update ........................31 Operation using the "ILMVAC-Control 521" PC program ............32 6.9.1 Menu item: „File“ ........................33 6.9.2 Menu item: „Settings!“ ......................34 6.9.3...
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Page 5: Important Information
Target Groups This Operating Manual is intended for the personnel planning, operating and maintaining ILMVAC Laboratory-Vacuum-Systems. This group of people includes: • Designers and fitters of vacuum apparatus, • Employees working on commercial laboratory and industrial vacuum technology applica- tions and •... -
Page 6: Safety Devices
CAUTION ! / WARNING ! Hazard which may lead to serious injuries or material damage. Product Standards, Safety Regulations ILMVAC Laboratory-Vacuum-Systems meet the following product standards: DIN EN ISO 12100-1 : 2004 Safety of machines, basic terminology DIN EN ISO 12100-2 : 2004... -
Page 7: Basic Safety Instructions
• The electrical power supply system must have a protective connector according to DIN VDE 0100-410 (IEC 60364-4-41). • The protective connector must not have any breaks. • The connecting cable must not be damaged. • All interfaces are under low voltage according to DIN VDE 0100-410. 115022 Ilmvac GmbH... -
Page 8: Mechanical Systems
Prevent the following maximum permissible temperatures from being exceeded. • + 40 °C for the environment, and • + 60 °C for the gas to be pumped. The motor for single phase alternating current is protected against overload by an integrated motor protection switch. Ilmvac GmbH 115022... -
Page 9: Hazardous Substances
Prevent environmental poisons, e.g. mercury, getting into the diaphragm pumps. Fulfil the requirements, for example: • German Hazardous Substances Regulation (GefStoffV) of 23. December 2004 • Regulations 2006/121/EC (classification, packaging and identification of hazardous sub- stances), • Manufacturer's safety data sheets on hazardous substances. 115022 Ilmvac GmbH... -
Page 10: Description
Connection non-heating device power cable (main in) Main switch (power) Connection PC (RS 232) Connection control cable controlled LVS (sensor) Connection water valve Connection inert gas Fig. 1b LVS 110 Z - Rear view Gas ballast valve Ilmvac GmbH 115022... -
Page 11: Diaphragm Pump
This prevents condensation and flushes the pump clear. Operation leads to: - Increasing the ultimate pressure and - Increasing the operating temperature. Fig. 2 Diaphragm pump MPC 101 Z 115022 Ilmvac GmbH... -
Page 12: Vacuum Controller 521
Special designs: • Special LVS can be supplied after consultation with the manufacturer or for a correspond- ing supply contract. • Motors for different voltages. Scope of Delivery The scope of delivery is specified in the supply contract. Ilmvac GmbH 115022... -
Page 13: Examples Of Application
(cv) Capable of expansion up to 4 loads Suction line * Coolant system, un pressurised run back * Outgoing air Water valve WV * Fig. 4 Example of application – LVS regulated (Control valve) „cv“ 115022 Ilmvac GmbH... -
Page 14: Accessories
The use of chemical-resistant vacuum connections „netvac“ is recommended for extending the application range of a vacuum generator to several workstations. Here is a selection: "ILMVAC-Control 521" operating software on CD to connect the vacuum controller to the PC Order no. 620637... - Page 15 Connection vacuum pump: DN 8 Connection inert gas: DN 4 Connection water valve: Binder plug 4-pole 24V DC Order no. 600053 Vacuum hose PTFE 10/ 8x1 Please state the length you Order no. 828332 want to order. 115022 Ilmvac GmbH...
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Page 16: Technical Data
The main dimensions are identical for all types stated here. Fig. 5 View of device LVS 110 Z and dimensions (see chapter 4.3) Intake Pressure / Pumping Speed – Diagram Fig. 6 Intake Pressure / Pumping Speed – Diagram Ilmvac GmbH 115022... -
Page 17: Device Data Lvs
Technical Data Device Data LVS Parameter Unit LVS 101 Z LVS 110 Z Pumping speed 50/60 Hz 1.0 / 1.1 DIN 28432 at speed of 1500 rpm Ultimate pressure < 8 at speed of 1500 rpm mbar Ultimate pressure with gas ballast at speed of 1500 rpm Max. -
Page 18: Device Data - Vacuum Controller 521
Working temperature 15 - 40 °C Connections IN/OUT: RS 232 SUB-D plug 9-pole Control valve OUT: Control valve integrated OUT: Water valve Binder socket 4-pole, 24 V DC Connection : Inert gas integrated, Hose nozzle DN 4 Ilmvac GmbH 115022... -
Page 19: Assembly And Installation
• Conformity with the specifications of the supply contract (type, electrical supply data), • Completeness of the delivery. Please inform ILMVAC GmbH without delay if there are discrepancies between the delivery and the contractually agreed scope of delivery, or if damage is detected. -
Page 20: Storage
Leave the protective elements on the suction and pressure ports. Another equally good pro- tection may be used. Scrap Disposal CAUTION ! The laboratory-vacuum-systems must be disposed of in accordance with the 2002/96/EC guideline and the specific national regulations. Contaminated pump systems must be decontaminated according to the laws. Ilmvac GmbH 115022... -
Page 21: Operation
Operation Operation LVS without vacuum controller Switch the device (LVS 101 Z) on using the main switch. Vacuum is generated immediately and without regulation. LVS with vacuum controller The Vacuum Controller is switched on by the rocker switch POWER located on the device. -
Page 22: Monitoring By Level Sensor
Ensure that the set pressure is also present at the sensor. Handling 6.6.1 Control panel START / STOP AIR - Venting P min - pressure drop Encoder (turn / press) Marking point on encoder Display Fig. 7 Control panel Ilmvac GmbH 115022... -
Page 23: Operating Via Buttons And Encoder
The venting valve takes the selected status (Option: AIR_ON_STOP). The originally selected values are retained on START. 6.6.3 Menu Guidance After the start, the main menu appears with its four submenus, which are shown below: • Configuration • Ultimate pressure • Automatic • Manual 115022 Ilmvac GmbH... - Page 24 • Select one of the available languages Select contrast in the display • Select illumination in the display • Graphic display: - Number of measurements per second - Display of min. pressure - Display of max. pressure Ilmvac GmbH 115022...
- Page 25 • Calibration of the lower pressure value The current value of the comparison measurement device must always be entered for calibration. The correction values are then calculated from this. It is recommended to always make both calibrations. 115022 Ilmvac GmbH...
- Page 26 Operation Low pressure: Main-Menu Manual VC 521 Automatic V 1.00 Low pressure Configuration 960 mbar • Starting the pump system All control settings are ignored ( P min). Ilmvac GmbH 115022...
- Page 27 STOP back ----- back ----- • • Select and set the displayed values. Values that Select and set the displayed values. Values that are not required are not displayed. are not required are not displayed. 115022 Ilmvac GmbH...
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Page 28: Electrical Parameters
The device is supplied with 24 V DC. Power supply input Spring contact clamp Wago type 236 / 2-pole Pin no. Function Specification Comment reverse polarity protected / blue Primary power supply 24V DC ± 10%, 1.5A reverse polarity protected / orange Ilmvac GmbH 115022... - Page 29 Pin no. Function Specification Comment blue SENSOR 1 Signal 0..5V or 0..20mA Resolution 5mV/ green Sensor supply 5V ± 5% or Not fused / beige Corresponds to the volt- age at X1/ protected by 200 mA self-resetting circuit-breaker 115022 Ilmvac GmbH...
- Page 30 Comment Output 1 0..10V max. 10mA Resolution 2mV/ gr DEBUG / INTERNAL Tub plug connector, 10 pin / RM 2.5mm Pin no. Function Specification Comment Level converter supply 5V ± 5% not fused 5V level 5V level Ilmvac GmbH 115022...
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Page 31: Software Update
• Switch on the controller (don't forget timeout of approx. 15 seconds!) • The programming runs automatically. • Switch off the controller again after the OK message • Switch on, and check the functions of the device CAUTION ! The controller should be switched off during each interruption. 115022 Ilmvac GmbH... -
Page 32: Operation Using The "Ilmvac-Control 521" Pc Program
Operation Operation using the "ILMVAC-Control 521" PC program The "ILMVAC-Control" enables the vacuum controller to be operated simply and easily from the PC. The program can be purchased and installed as an option. Make the cable connection (O-Modem) between PC and controller. -
Page 33: Menu Item: „File
Example : 13.02.2009 = 130209 = 1FC9D (Required for activating the "Calibrate" and "Factory settings" menus and the direct input of pressure offset und pressure factor in the „Calibrate“ Dialog) - Information about the program version Info - Exit program Exit <ESC> 115022 Ilmvac GmbH... -
Page 34: Menu Item: „Settings
Menu item: „Settings!“ CAUTION ! Settings not required for the selected operating mode are disabled and greyed out in the display. Appropriate error messages are displayed if the data ranges are ex- ceeded or if inputs are illogical. Ilmvac GmbH 115022... - Page 35 Values changed in the Settings dialog are stored in send the controller. The controller confirms reception with a signal tone. Read out current parameter values from the con- read troller and display in the Settings dialog. 115022 Ilmvac GmbH...
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Page 36: Menu Item: „Calibrate
Ensure that the set pressure is also present at the sensor. Designation Explanation ILMVAC-Control Control panel at the controller at low pressure - pressure of comparison meas- Lower point urement device (at lowest possible pressure, e.g. 10 mbar) Upper point at normal pressure (high) - barometric pressure Ilmvac GmbH 115022... -
Page 37: Menu Item: „Factory Settings
Reading the set values read not settable Confirmation of acceptance by signal tone CAUTION ! These settings are adapted by the manufacturer to match the supplied configuration. The user can change the settings after inputting the password (“File” menu item). 115022 Ilmvac GmbH... -
Page 38: Table Of Solvents
Ethyl methyl keton Methanol Methylene dichloride, dichloromethane no vacuum Pentane no vacuum n-propyl alcohol Pentachlorpethane 1, 1, 2, 2, -tetrachloroethane 1, 1, 1, -trichloroethane Tetrachloroethylene Toluol Trichloroethylene Water Xylol Vacuum in Torr/mmHg = X mbar x 0.75 Ilmvac GmbH 115022... -
Page 39: Maintenance And Servicing
Tools required: The tool kit, order No. 402106 consists of: • Order no. 826801 Pin type face wrench, adjustable, size 3, • Order no. 826801-6 Allan key, size 4, • Order no. 826801-5 Open spanner, size 17. 115022 Ilmvac GmbH... -
Page 40: Disassembly
Align the connection head flush with the pin. • Replace the pressure plate (2) and insert and tighten the 4 machine screws with a torque of 3 - 4 • Reattach the hose connections with clamping ring screw fittings. Ilmvac GmbH 115022... -
Page 41: Test
"service" and "Downloads". If you should not have an entrance to the Internet, you can request the form also gladly with us, company ILMVAC GmbH. WARNING ! Incomplete or incorrectly completed damage reports may endanger the service per-... -
Page 42: Troubleshooting
Troubleshooting Troubleshooting Only ILMVAC GmbH and authorized service workshops may work on (carry out repairs, modifications etc.) the diaphragm pump, vacuum controller and their accessories during the warranty period. Trouble Cause Action Diaphragm pump does not No power supply to the... -
Page 43: Spare Parts Overview
When ordering, please quote the description, quantity, serial number and order number! CAUTION ! ILMVAC is not liable for any damage caused by the installation of any parts not sup- plied by the manufacturer. Maintenance kit - Diaphragm Pump Designation Order no. -
Page 44: Spare Parts View Lvs 101 Z
Spare Parts Overview Spare parts view LVS 101 Z Fig. 10 Front- and rear unit – LVS 101 Z (without item no. 1) Ilmvac GmbH 115022... -
Page 45: Spare Parts List Lvs 101 Z
Spare Parts Overview 9.2.1 Spare parts list LVS 101 Z Item no. Designation Piece Order no. Diaphragm pump MPC 101 Z (230V) 412522-05 (consisting of: – see chapter 9.4) Diaphragm pump MPC 101 Z (115V) 41252-06 (consisting of: – see chapter 9.4) Straight threaded joint with seal edge PVDF, 10 –... -
Page 46: Spare Parts View Lvs 110 Z
Spare Parts Overview Spare parts view LVS 110 Z Fig. 11 Front- and rear unit – LVS 110 Z (without item no. 1) Ilmvac GmbH 115022... -
Page 47: Spare Parts List Lvs 110 Z
160529 Silicone hose I ø 3 x 1.5 mm 0.2 m H100086 Retaining strap 70 – 75 mm 824130 Rubber metal-pad 829138-1 Automatic valve VVC-E4 700425-01 Straight threaded joint with seal edge PVDF, 8 – 1/4” 829919-1 115022 Ilmvac GmbH... -
Page 48: Diaphragm Pump Mpc 101 Z
Spare Parts Overview Diaphragm pump MPC 101 Z Fig. 12 Exploded view – MPC 101 Z Ilmvac GmbH 115022... -
Page 49: Spare Parts List Mpc 101 Z
0,12 m 828331 828331 Pump bracket complete 115514 115514 Washer 112538 112538 Rubber metal-pad 829129 829129 Handle 828631 828631 The "basic pump" module (items 1 - 5) can only be supplied complete under order number 410301-02 or 410301-03. 115022 Ilmvac GmbH... -
Page 50: Ec Declaration Of Conformity
This declaration becomes invalid whenever the product has been modified without our consent. Nous (ILMVAC GmbH) certifions par la presente, que le produit decrit ci-apres est conforme, tant dans sa conception que dans sa realis/ation, aux normes de securite et d'hygiene exigees par les standards de la CE. En cas de modification du produit sans notre accord, cette declaration devient caduque.
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