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dymax SD-100 User Manual

Digital syringe dispenser
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Summary of Contents for dymax SD-100

  • Page 2 Dymax standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation. Data sheets are available for valve controllers or pressure pots upon request.

  • Page 3: Table Of Contents

    General Safety Considerations ................5 Specific Safety Considerations ................5 Product Overview....................6 Description of the SD-100 Syringe Dispenser ............6 Special Features and Benefits of the SD-100 ............6 Front Control Panel ...................8 Rear Panel .......................10 Assembly and Setup ................... 10 Unpacking and Inspecting Your Shipment ............10 Parts Included in the SD-100 Syringe Dispenser ..........11...

  • Page 4: Introduction

    SD-100 Digital Syringe Dispenser User Guide Introduction This guide describes how to assemble, use, and maintain the Dymax SD-100 syringe dispensing system safely and efficiently. Intended Audience This user guide was prepared for experienced process engineers, maintenance technicians, and manufacturing personnel. If you are new to pneumatically operated fluid dispensing equipment and do not understand the instructions, contact Dymax Application Engineering to answer your questions before using the equipment.

  • Page 5: Safety

    To learn about the safe handling and use of dispensing fluids, obtain and read the SDS for each fluid before using it. Dymax includes an SDS with each adhesive sold. SDS for Dymax products can be requested through the Dymax website.

  • Page 6: Product Overview

    Product Overview Description of the SD-100 Syringe Dispenser The SD-100 digital liquid dispenser, with its versatile design, is perfectly suited for a wide variety of dispensing applications from microdot deposits to large potting and filling. Suitable for all types of fluids, it includes a suck-back feature to ensure low viscosity liquids do not drip from the dispense tip.
  • Page 7 SD-100 Digital Syringe Dispenser User Guide Figure 1. Main Components of the SD-100 Syringe Dispenser T16307 Filter Regulator with T17022 Dump Valve (optional) Air Pressure Connector ¼" NPT Input (¼" Male Quick Connect, ¼" OD Tube Output Twist Lock Push-In Connector)

  • Page 8: Front Control Panel

    SD-100 Digital Syringe Dispenser User Guide Front Control Panel The front control panel of the SD-100 (Figure 2) includes: » — Keeps a steady pull of air pressure in the syringe when not Suck Back Control dispensing. This will help if material is leaking from the syringe.
  • Page 9 SD-100 Digital Syringe Dispenser User Guide Figure 2. SD-100 Front Panel Suck Back Pressure Gauge Digital Display Control Air Pressure Barrel/Valve Regulator Air Cap Outlet Figure 3. Rear Panel Foot Switch Jack Power Cord Receptacle Power Switch Fuse Holder...

  • Page 10: Rear Panel

    Open the box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately.

  • Page 11: Parts Included In The Sd-100 Syringe Dispenser

    SD-100 Digital Syringe Dispenser User Guide Parts Included in the SD-100 Syringe Dispenser SD-100 digital syringe dispense controller ■ Air cap adapter, 1 each for 3, 5, 10, and 30/55 mL barrels ■ Air hose and fittings ■ Foot switch ■...

  • Page 12: Operating The System

    Manual mode allows the user to dispense for an unlimited amount of time by either pressing down on the supplied foot pedal or pushing the SHOT button on the front of the SD-100 unit. The material will continue to dispense for as long as the user is pushing down on the foot pedal or pressing the SHOT button.

  • Page 13: Saving Dispense To Memory

    EXIT button. Saving Dispense to Memory The SD-100 has the storage capacity for up to 9 programs that can be saved to its memory for future recall. The memory will always save your current settings for the particular mode you are in.

  • Page 14: Loading From Memory

    Loading from Memory After saving your cycle and timer mode settings to the SD-100 memory, you can recall them to be used again. Both the cycle mode and timer mode need to be loaded separately by switching to the mode you would like to load.

  • Page 15: Setting The Decimal Point

    In order to setup auto-purge on the SD-100 dispenser, the user must configure both the time it needs to dispense (dispense time) and the time it pauses before dispensing again (wait time).

  • Page 16: Troubleshooting

    SD-100 Digital Syringe Dispenser User Guide Troubleshooting If you are experiencing a problem with your SD-100 Syringe Dispenser, please look through the following troubleshooting section. If your unit is still not working properly after reviewing the troubleshooting recommendations, please contact Dymax Application Engineering for assistance.

  • Page 17: Spare Parts And Accessories

    SD-100 Digital Syringe Dispenser User Guide Spare Parts and Accessories Options/Accessories Item Part Number Air Cap Assemblies Plastic, 3 mL T17600 Plastic, 5 mL T17603 Plastic, 10 mL T17602 Plastic, 30/55 mL T17601 Air Filters Filter Regulator with Dump Valve...

  • Page 18: Specifications

    SD-100 Digital Syringe Dispenser User Guide Specifications Specifications Property Specification Part Numbers T17242 International Version (no power cord) T17241 Asian Version (type G power cord) Power Requirements Input Voltage: 90 - 260 VAC Internal Voltage: 24 VDC Air Requirements Input...

  • Page 19: Warranty

    Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment.
  • Page 20 © 2019 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale.

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