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FireFlex Systems Inc. TOTALPAC 3 FIRECYCLE III Owner's Operation And Maintenance Manual

Advanced integrated fire protection system
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Advanced Integrated Fire Protection System
®
T
P
3
OTAL
AC
Owner's Operation
and
Maintenance Manual
D
S
ELUGE
YSTEM
F
C
III
IRE
YCLE
RELEASE
®
FM-076A-0-12A

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Summary of Contents for FireFlex Systems Inc. TOTALPAC 3 FIRECYCLE III

  • Page 1 Advanced Integrated Fire Protection System ® OTAL Owner's Operation Maintenance Manual ELUGE YSTEM YCLE RELEASE ® FM-076A-0-12A...
  • Page 2 ® OTAL Page ii Integrated Fire Protection System & M WNER PERATION AINTENANCE ANUAL Copyright © 2020 F Systems Inc. All Rights Reserved Reproduction or use, without express written permission from F Systems Inc, of any portion of this manual is prohibited. While all reasonable efforts have been taken in the preparation of this manual to assure its accuracy, F Systems Inc assumes no liability resulting from any errors or omissions in this manual, or from the use of the information contained herein.

  • Page 3: Table Of Contents

    ® OTAL Page iii Integrated Fire Protection System & M WNER PERATION AINTENANCE ANUAL Table of Contents ® Deluge System - F III Release YCLE General Section ......................Section 1- General description 2- Listings and approvals 3- Applicable standards 4- Environment 5- Features 6- Configuration description 7- System release...
  • Page 4 ® OTAL Page iv Integrated Fire Protection System & M WNER PERATION AINTENANCE ANUAL Dimensional Data & Cabinet ....................... Section 1- Cabinet unit 2- Skid mounted unit Limited Warranty .......................... Section FM-076A-0-12A...

  • Page 5: Deluge System - Fire Cycle

    ® ® OTAL YCLE Page 1 of 2 Integrated Fire Protection System ® General Section - Deluge System - F III Release YCLE 1- General description ® ® ® This T III integrated fire protection - Factory Mutual Research <FM>: Deluge T OTAL YCLE...

  • Page 6: 5- Features

    ® ® OTAL YCLE Page 2 of 2 Integrated Fire Protection System General Section - Deluge System - F ® III Release YCLE 5- Features 6- Configuration description ® ® ® ® The T III unit is superior to many III deluge system is built around OTAL YCLE...

  • Page 7: Mechanical Section

    ® ® OTAL YCLE Page 1 of 8 Integrated Fire Protection System Mechanical Section - Deluge System - F ® III Release YCLE 1- Installation, operation & maintenance instructions 1.2 Preliminary inspection before placing the system in Note: Numbers indicated between brackets refer to figure 1 service DETAILED SYSTEM TRIM SCHEMATICS from this section.

  • Page 8: Placing The System In Service

    ® ® OTAL YCLE Page 2 of 8 Integrated Fire Protection System ® Mechanical Section - Deluge System - F III Release YCLE 1.4 System Operation 1.3 Placing the system in service 1. Verify that the main water supply valve (D1) is CLOSED. 1.4.1 In the SET condition Verify that the system has been properly drained.

  • Page 9: Emergency Instructions

    ® ® OTAL YCLE Page 3 of 8 Integrated Fire Protection System ® Mechanical Section - Deluge System - F III Release YCLE 1.4.4 Manual operation 1.5 Emergency instructions Anytime the handle of the manual emergency release To take system out of service valve (B10) is triggered, pressure is released from the priming chamber of the flow control valve (A1) causing WARNING ! Placing a control valve or detection system out...

  • Page 10: Placing The System Back In Service After Operation

    ® ® OTAL YCLE Page 4 of 8 Integrated Fire Protection System ® Mechanical Section - Deluge System - F III Release YCLE 1.6 Placing the system back in service after operation 1.7 Inspections and tests 1. Verify that the system has been properly drained. NOTICE: The owner is responsible for maintaining the fire Verify that all system piping auxiliary drain valves are CLOSED.
  • Page 11 ® ® OTAL YCLE Page 5 of 8 Integrated Fire Protection System ® Mechanical Section - Deluge System - F III Release YCLE 1.7.1 Full flow trip test 1.7.3 Operation of the optional shut-off valve Performance of a full flow trip test is recommended Inspection of the system can be implemented without filling annually during warm weather.

  • Page 12: Maintenance

    ® ® OTAL YCLE Page 6 of 8 Integrated Fire Protection System ® Mechanical Section - Deluge System - F III Release YCLE 1.8 Maintenance 1.8.1 Monthly 1. Inspection of gauges (water supply (B12) and priming NOTICE: The owner is responsible for maintaining the fire chamber (B11) pressure) to ensure good condition and protection system and devices in proper operating normal water supply pressure.

  • Page 13: Normal Condition

    ® ® OTAL YCLE Page 7 of 8 Integrated Fire Protection System ® Mechanical Section - Deluge System - F III Release YCLE ® 2- Deluge system with F III release YCLE Note: Numbers indicated between brackets refer to figure 1 DETAILED SYSTEM TRIM SCHEMATICS from this section.
  • Page 14 ® ® OTAL YCLE Page 8 of 8 Integrated Fire Protection System ® Mechanical Section - Deluge System - F III Release YCLE Figure 1 - Detailed system trim schematic ® Typical deluge system with F III release (3" (80 mm) system shown) YCLE FIELD CONNECTION TO CONTRACTOR'S HYDROSTATIC...

  • Page 15: Trim Options

    ® OTAL Page 1 of 2 Integrated Fire Protection System Trim Options Deluge trim options 1. Shut-off valve & sight glass 2. Fire department connection The shut-off valve & sight glass option is intended to be The fire department connection option consists of a used for applications where testing of the system operation grooved tee fitting installed at the outlet of the deluge without filling the sprinkler piping network is desirable and...

  • Page 16: 3- Semi And Full Flanged Option

    ® OTAL Page 2 of 2 Integrated Fire Protection System Trim Options 3. Semi and full-flanged option 4. OSHPD seismic option ® When required by the user, T 3 unit can be Pre-approved construction, under OSP-0341-10, using OTAL provided in either a semi-flanged of full flanged specific requirements.

  • Page 17: Control Section

    ® OTAL Page 1 of 8 Integrated Fire Protection System Control Section 1. Self-contained unit with integrated release control panel 1.1 Product description 1.3 Technical Data ® The release control panel of the T 3 system is an OTAL Cabinet add-on unit that is installed inside the cabinet at the CABINET SECTION for Steel enclosure: Refer to section...

  • Page 18: Control Buttons

    ® OTAL Page 2 of 8 Integrated Fire Protection System Control Section 1.5 Control buttons 1.6 Time & date settings SCROLL UP / BUZZER SILENCE and 1. Slide the program switch down to PROGRAM position. SCROLL DOWN / BUZZER SILENCE: 2.
  • Page 19 ® OTAL Page 3 of 8 Integrated Fire Protection System Control Section Figure 1 – Cabinet layout CONTROL PANEL MANUAL EMERGENCY RELEASE PRIMING PRESSURE WATER INLET PRESSURE FM-061H-0-126A-3 FM-076A-0-97A...
  • Page 20 ® OTAL Page 4 of 8 Integrated Fire Protection System Control Section Figure 2 - Control equipment layout AIR COMPRESSOR JUNCTIONS BOX ISOLATING SWITCH (E15) (behind control panel) TB201 TB101 24VDC RS485 SUP 1 SUP 2 ZONE 1 ZONE 2 ZONE 3 ZONE 4 AC IN...
  • Page 21 ® OTAL Page 5 of 8 Integrated Fire Protection System Control Section Figure 4 - Junction box layout and detail of wiring routing AC POWER POWER LIMITED CIRCUITS 120VAC, 50/60Hz or TBB Terminals 220/240VAC, 50/60Hz All conduits are installed Refer to Electrical Section by the Contractor through for Wiring Diagrams.

  • Page 22: 2- Remotely Controlled Unit Without Release Control Panel

    ® OTAL Page 6 of 8 Integrated Fire Protection System Control Section 2. Remotely controlled unit without release control panel 2.1 Product description Figure 5 – Cabinet layout ® The T 3 deluge unit is provided without release OTAL control panel. A field wiring electrical junctions box is integrated with the cabinet for connection of pressure switches, supervisory switches, etc.
  • Page 23 ® OTAL Page 7 of 8 Integrated Fire Protection System Control Section Figure 6 - Junctions box layout for system without release control panel Releasing circuit POWER LIMITED CIRCUITS POWER LIMITED CIRCUITS Disconnect switch All conduits are installed by the Contractor through 1/2"...
  • Page 24 ® OTAL Page 8 of 8 Integrated Fire Protection System Control Section This page is left intentionally blank. FM-076A-0-97A...

  • Page 25: Electrical Section

    ® ® OTAL YCLE Page 1 of 6 Integrated Fire Protection System Electrical Section - Deluge System - F ® III Release YCLE 1. Self-contained configurations ® III release YCLE The Viking VFR-400 releasing control panel integrated within the T ®...
  • Page 26 ® ® OTAL YCLE Page 2 of 6 Integrated Fire Protection System ® Electrical Section - Deluge System - F III Release YCLE Figure 1 - Field wiring diagrams LEGEND OPTIONAL WIRING IN CLASS A / STYLE D WIRING OF INPUT POWER SOURCES N.C.

  • Page 27: 2- Optional Modules

    ® ® OTAL YCLE Page 3 of 6 Integrated Fire Protection System ® Electrical Section - Deluge System - F III Release YCLE 2- Optional Modules 2.1 Relay module ARM-44 The ARM-44 can be factory installed but could also be The ARM-44 is an auxiliary relay module designed to added inside the junction box by a qualified personal.
  • Page 28 ® ® OTAL YCLE Page 4 of 6 Integrated Fire Protection System ® Electrical Section - Deluge System - F III Release YCLE 2.2 Remote Annunciator RA-4410-RC Up to four remote annunciators can be connected to one The RA-44410-RC remote annunciator is designed to control panel.

  • Page 29: 3- Remotely Controlled Configuration

    ® ® OTAL YCLE Page 5 of 6 Integrated Fire Protection System ® Electrical Section - Deluge System - F III Release YCLE 3. Remotely controlled configuration ® ® The T III remote controlled unit is OTAL YCLE Notes : No connection should be made directly in the trim provided without an integrated control panel since all components as this would void warranty and might prevent internal supervisory and releasing devices are to be...
  • Page 30 ® ® OTAL YCLE Page 6 of 6 Integrated Fire Protection System ® Electrical Section - Deluge System - F III Release YCLE 3.1 Releasing circuit disconnect switch A key switch located at the front of the junctions box, allows the user to electrically disconnect the N.C. solenoid valve for maintenance purpose.
  • Page 31 ® OTAL Page 1 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System ® 1- Cabinet for TotalPac 3 unit ® The TotalPac 3 unit cabinet is made of sturdy 14 gauge Self-contained steel. Bottom base is made of 11 gauge and 7 gauge steel. A field wiring electrical junctions box is integrated within the Cabinet is available in four (4) sizes: cabinet for connection to detection system, auxiliary contacts...
  • Page 32 ® OTAL Page 2 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System Figure 1 - Cabinet and inlets/outlets dimensions TBA, TBB & TBC TBA & TBC OPTIONAL SHUT-OFF VALVE CONTROL PANEL (except for Remote Controlled Unit) ØB OPTIONAL FIRE DEP'T CONNECTION OUTLET...
  • Page 33 ® OTAL Page 3 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System Figure 2 - Floor anchoring dimensions Table 3 - Floor anchoring dimensions Unit size 1½ 25" 15" 5" (127mm) 5" (127mm) (635mm) (380mm) (40mm) 2"...
  • Page 34 ® OTAL Page 4 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System Figure 5 - Open drain details for single unit Table 5 - Manifold dimensions Unit size Unit OTAL Shown Without 1½ 8¾" 13¾" 2"...
  • Page 35 ® OTAL Page 5 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System ® 2- Skid mounted TotalPac 3 unit ® The TotalPac 3 unit skid base is made of sturdy 11 gauge ® IMPORTANT ! TotalPac 3 unit is NOT designed to be and 7 gauge steel.
  • Page 36 ® OTAL Page 6 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System Figure 7 - Skid and inlets/outlets dimensions (figure is shown without trim for clarity) ØB A = Main Inlet Manifold Diameter B = Sprinkler Riser Diameter C = Drain Manifold Diameter Optional Shut-off Valve Optional Fire Dep't Connection...
  • Page 37 ® OTAL Page 7 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System Figure 8 - Floor anchoring dimensions Table 8 - Floor anchoring dimensions Unit size 5" (127mm) 5" (127mm) 1½" 25" 15" (635mm) (380mm) (40mm) 2"...
  • Page 38 ® OTAL Page 8 of 8 Integrated Fire Protection System Dimensional Data & Cabinet - Deluge System Figure 10 - Open drain details for single unit Table 10 - Manifold dimensions Unit Drain Pipe (dia. = C) Unit size Air Gap 1½"...
  • Page 39 ® OTAL Page 1 of 2 Integrated Fire Protection System Limited Warranty Limited Warranty FireFlex Systems inc. (known herein "the In consideration of the warranty provisions contained Manufacturer") warrants to its customer that its products herein, the Customer hereby waives the benefit of any shall be free of defects in material [or part(s)] and statutory warranty or protection or remedy to which he may workmanship for a period of twelve (12) months from the...
  • Page 40 ® OTAL Page 2 of 2 Integrated Fire Protection System Limited Warranty User Notes FM-076A-0-96C...

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Totalpac 3

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