Page 1
SAFE DRIVE Rules for Safe Drive Rules afe Drive Check must be conducted,bef ore starting the engine,to prevent mishaps and damage to components. Check e sta ng the engine,to prevent nents. Only the qualified person who has passed the drive examination with a drive license is permitted to drive the Only the ualified o has passed the drive examinatio...
Page 2
Protective wear Protec ve wea 1.Protective wear such as helmet with protective mask, dustproof glasses and gloves should be worn during 1.Protec wear suc elmet wi otective mask, dustp glasses ves shou worn dur drive for the sake of personal safety. ive for the sake 2.Loose clothes are not suitable for motorcycle drive or ride as they may get caught on the operating lever 2.Lo...
Page 3
Overall length verall leng 2260mm Cylinder bore x stroke ylinde ore x stroke 53 53 Overall width verall 855mm Compression ratio Compr ion ratio 9.2:1 Overall height verall heig i 1150mm Output,max 14kw/8500r/min 4kw/8500r/ Wheelbase Wheelbase 1515mm Torque,max ue,max 16N.m/7000r/min Net weight et weig i ht 141kg...
Page 4
III.PARTS & SUBASSEMBLIES PARTS & SUBA BASS SSEMBLIES...
IV.OPERATION case,refueling should be carried out as soon case,refueling carri out as s as possible; for there is only somel.0L of as possible; here is somel.0L fuel reserve for use. reserv use. Fuel Cock 1.Fuel filling 1.Fuel filli The capacity of the fuel tank is 4.5L.Leadless gasoline of el ta oline of No.90or above or low-lead gasoline is required for the...
Engine Starting 5.Turn the carburetor choke bar downward .Tur rbur bar downw Warning:Never start the engine in a closed Warning:Never the eng a closed to fully open the choke when the engine is o o en the c e when the engine place or warehouse or warehouse as the ce or war house or warehouse as the...
Page 9
Electric start button Electric rt butt The electric start button is located below the right handlebar.When the elect tart button cated bel e right handlebar.W ignition switch is set in “ON” position and the engine is in the neutral ition switch “...
Switches on Left Handle bar Switc s on L 1. Headlights dimmer button 1. Headlights utton Positi on,Headligh is in high beam. ligh is in hig h bea Positi on, Headligt is in low beam. n, Head igt i 2. turning light switch .
Page 11
(4) 4 gear gear (5) 5 Gear Shifting Gear gear gear A non-cycling mode of gear shifting is employed of this motorcycle non- ling mode of r shifting is m m loyed of this moto r cy The throttle must be clossed befor the gear shifting every time, must ossed b e gear shifting...
engine and for this reason,it is necessary ason is necess Machine Oil Checking achine il Check to check the motorcycle for machine oil to check t rcycle machine periodically and renew the oil once peri ical nd renew e oil o The vehicle should be checked for should be c ed for...
Page 13
Cleaning of machine oil Clean of m Check-up of Spark Plug. Plug tank 1.Drain off all the run –in machine oil from 1.Drain –i mach from 1.Remove the cap of spark plug and screw off ve t p of sp g and screw the oil tank.
Check-up & Cleaning of Air Filter Chec & ning ir Filter Take out the air filter and check if it is contaminated. Take out th air filter eck if it is contaminated. Dismounting: nting: Remove the right side cover,take out the screw and disassemble the air filter. the right side v er disassem...
Adjustment of Throttle Cable Adju ent o rottle Caution: Caution: Make sure that the adjust ing nut of the throttle Make sure that of the throttle Do not try to cover up any trouble of other parts of the Do no to co r up any tro...
Page 16
Check-up & Adjustment of Air Valve Gap heck-u & Ad ustm Valve Gap Noise will stem from too big gap of the air valve. However if there is too small gap or even no gap at all, Noise stem rom too b p of the ai r valve.
Adjustment of Front Brake t of Fr Brak conducted sumultaneously despite only one of them cond sumultaneously pite only on e of them (1) The front brake (1) The rake has a free operating as a f erating movement of 10-20mm as shown in the figure on the vement of 10-20 shown...
Page 18
Adjustment of Rear Brake djustm The vehicle should be supported by the main stand for check. vehicle e sh ld be sup by the stand for check. (1) The rear brake pedal has a free operating movement of 20-30mm as shown in the figure on the right side. (1) The rear ting movement of 20-30mm...
Page 19
[Greasing procedures to the driving chain] Greasing drivin chain] 1.Shut off the engine. 1.Shut off e ngi 2.Add some machine oil or chain grease to the driving chain. 2.Add som machine n grease to the driving chain. Attention: Atte o n: When the rear wheel axil has moved to the back adjust ing limit, if excess loose be cause of wearing to the he rear wheel a adjust...
Page 20
Vehicle Washing ehicle Cleaning the vehicle reularly can slow down the color fading of its body and make it easier to check if there is Cleaning eula own the color fading of e it er t check if ther any damage and oil leakage with if. damage and leak Caution:...
Instructions for Storage structi draining off fuel. draining f f f fuel. For the motorcycle not to be used for a long period For the motorcyc t to be used r a long period 3.Take out the spark plug, pour about 15-20ml of 3.Ta k k out u , p...
Page 22
1.Remoe the covering and clean the vehicle. Change the lubricating oil if the vehicle has been off service for 1.Remoe e covering an n the veh . Change the lubri i i th e has been f f f service over 4 months.
Page 23
1.Remove the covering and clean the vehicle. Change the lubricating oil if the vehicle has been off service for 1.Remov e covering lean the v e. Change the lubri ing oil if i i the cle has be f f f service over 4 months.
Page 24
Frequency Frequency Odometer km (Note2) Odometer km (Not ote2 Item /frequency Item /frequency Items of Maintenance Item ems o of M aint nten enan ance 1000km 1000km 4000km 4000 00km 8000km 8000 00km 12000km 12000km remak remak Circurt of fuel system Circur urt o of fuel...
Need help?
Do you have a question about the XT250-16 and is the answer not in the manual?
Questions and answers