Related Manuals for MGS HBM 15
Summary of Contents for MGS HBM 15
- Page 1 Operating Manual Hand-guided Milling Machine HBM 15 Reference Hand-guided Milling Machine Short Term HBM 15 Documentation starting with A04-015-0001 24.11.2014 / V 01.0-EN...
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Page 2: Imprint
Imprint 24.11.14 / V 01.0-EN Company: MGS –Milling & Grinding –Systems GmbH Adresse: Schwalbenweg 2 66620 Nonnweiler-Braunshausen Phone: +49-(0)6873 / 6690021 Fax.: +49-(0)6873 / 6690020 Mail: info@mgs-maschinen.de Mobile: +49 -(0)160-7742434 Internet: www.mgs-maschinen.de Managing Director: Guido Schnur Entry in Commercial Register: HRB 101 269 Amtsgericht Saarbrücken... -
Page 3: Table Of Contents
Table of Contents 24.11.14 / V 01.0-EN Subjet Page Front page Imprint Table of contents Machine identification number General safety information Specific safety instructions General Information Components and intended use Technical data Operating Vibration measurement Duty-cycle Setting and adjustment of bevel size Standard milling machine Indexable cutting inserts for bevels Indexable cutting inserts for radius... -
Page 4: Machine Identification Number
You have decided in favor of a high-quality hand guided bevel milling machine of type HBM 15, which will enable you to easily and rapidly do your beveling work of a real high quality. To ensure that the machine is used safely and pro- fessionally we recommend you and your colleagues to thoroughly read these operating instructions and to make the user acquainted with the machine. -
Page 5: General Safety Information
Safety Information 24.11.14 / V 01.0-EN 5. General Safety Information Before using the machine, the operating manual and the safety information have to be read in full and all instructions contained therein have to be followed. Safety instruc- tions such as DIN, VDE, CEE, AFNOR and further instructions valid in the country of use have to be strictly observed. -
Page 6: Specific Safety Instructions
• Use impact protection. • Risk of injury from ejected indexable inserts Use only original MGS inserts and clamping screws. • Tighten the clamp screws with 3 – 4 Nm torque. • Health risk in case of inhaling cutting oil Sufficient venting is essential for working with cutting oil. -
Page 7: General Information
General Information 24.11.14 / V 01.0-EN 7. General Handling a. Security For all maintenance machine must be disconnected from the power supply system! b. Working Direction Using our hand guided milling machines, always work against the direction of rotation of the milling head ('up-cut milling'). -
Page 8: Components And Intended Use
12 Height scale 13 Locking button Intended use: The hand guided edge milling machine HBM 15 is an electrically powered machine for the working of work pieces made of: Steel, cast steel, fine-grained steel, stainless steel, aluminium, aluminium alloys, brass and plastics The machine is designed for industrial use in industry and small trade. -
Page 9: Technical Data
Technical Data 24.11.14 / V 01.0-EN 9. Technical Data: Edge Milling Machine HBM 15 Supply voltage 110 / 230 V Frequency 50/60 Hz Input power 1800 W Idle speed 1500-5600 rpm Approximate weight 9.9 kg Bevel width (material dependent) aluminium... - Page 10 Machine Operation 24.11.14 / V 01.0-EN Changing the cutting tool Overheated tools and milling head Attention: burn hazard! Always wear protective gloves when changing the cutting tool. Attention! A milling head conus is a precision bearing! In order to prevent it from being damaged always handle with greatest care.
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Page 11: Operating
Operating 24.11.14 / V 01.0-EN Changing the cutting tool Since the precision conus of the cutting tool is a self-locking conus, that cannot be loosened by a morse taper kindly follow most accurately the procedure as described in the following. Your machine is provided with an adjustable ball ramp to loosen the milling head. - Page 12 Operating 24.11.14 / V 01.0-EN Put the milling head immediately into the corre- sponding box to avoid damage to the precision conus. Also use the box for the axis to keep it in safe custody. Important!!!! 10 d. To prepare the machine for another new cutting tool, turn the ball ramp with the hex key SW6 (upper marking) to the right until it is fixed.
- Page 13 Please wear protection gloves when changing the indexable cutting inserts. In order to change the cutting inserts which can be used with the edge milling machine HBM 15, kindly proceed as follows: Place the machine on the upper surface and turn the...
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Page 14: Vibration Measurement
Noise Emission Vibrations 24.11.14 / V 01.0-EN Wear hearing protection! Noise emissions value according to DIN EN 60745-1 Note: The measurements were performed on a technically comparable machine Noise emission Value Emission-noise level (LPA typically dB (A) Emission-noise level (LWA typically dB (A) Uncertainty K for Emission-noise level Vibration:... -
Page 15: Duty-Cycle
On-time 24.11.14 / V 01.0-EN We fitted our milling machines with an optimal bearing and a very good lubrication system. This complex construction which was designed for these extreme applica- tions, does not prevent damages if the machine is improperly used. To avoid such damages the indicated on-time should always be respected. -
Page 16: Setting And Adjustment Of Bevel Size
Adjusting the bevel height 24.11.14 / V 01.0-EN 16. Machine adjustments The bevelling size is determined by the height adjustment of the guide bell and through the milling head angle The divisions of the scale are indicative; the height adjustment of the vernier arrow to the next arrow is 0.05mm. -
Page 17: Standard Milling Machine
Standard milling tool 24.11.14 / V 01.0-EN 17a. Standard milling tool Milling head unit 30°-HBM 15* Milling head unit completely mounted Description Short description Number Order No. Milling head unit FE-15-30° 0101.113-1 30°- HBM 15 *Milling head units are always delivered without indexable inserts. - Page 18 Standard milling tool 24.11.14 / V 01.0-EN 17b. Standard milling tool Milling head unit 45°-HBM 15* Milling head unit completely mounted Description Short description Number Order No. FE-15-45° 0101.113-5 Milling head unit 45°-HBM 15 *Milling head units are always delivered without indexable inserts.
- Page 19 Standard milling tool 24.11.14 / V 01.0-EN 17c. Standard milling tool Milling head unit 45°-R3 -HBM 15* Milling head unit completely mounted Description Short description Number Order No. FE-15-45°-R3 0101.113-6 Milling head unit 45°-R3-HBM 15 *Milling head units are always delivered without indexable inserts.
- Page 20 Standard milling tool 24.11.14 / V 01.0-EN 17d. Standard milling tool Milling head unit 45°-R4 -HBM 15* Milling head unit completely mounted Description Short description Number Order No. FE-15-45°-R4 0101.113-7 Milling head unit 45°-R4-HBM 15 *Milling head units are always delivered without indexable inserts.
- Page 21 Standard milling tool 24.11.14 / V 01.0-EN 17e. Standard milling tool Milling head unit 60° -HBM 15* Milling head unit completely mounted Description Short description Number Order No. FE-15-60° 0101.113-8 Milling head unit 60°-HBM 15 *Milling head units are always delivered without indexable inserts.
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Page 22: Indexable Cutting Inserts For Bevels
Cutting insert 24.11.14 / V 01.0-EN 22. Consumables On the HBM 15 the following inserts are used : For milling of bevels = WP 15 Description Coating Colour Order-No. Short description WP 15-X0 Uncoated Light gray 0101.213-1 WP 15-X1 ExTin Gold 0101.213-2... -
Page 23: Indexable Cutting Inserts For Radius
Radius-insert 24.11.14 / V 01.0-EN 23. Consumables In order to mill with your HBM 15 radii we offer the following indexable inserts : Radius 3mm WP 8-R3 Description Coating Colour Order-No. Short description WP 8-R3-X0 Uncoated Light gray 0101.213-13 WP 8-R3-X1... -
Page 24: Setting And Adjustment Of Radius
Radius 24.11.14 / V 01.0-EN Adjusting the radii: The lateral position of the radius to the side of the workpiece is determi- ned by the guide bearing fitted. Cutting a lager plate with a plasma cutter may result in a 7° deviation of the upper and end faces of the workpiece. - Page 25 Radius 24.11.14 / V 01.0-EN Important for a well-formed radius is the right adjustment If the guide plate is set too low the material is milled on the surface If the guide plate is set too high, the radius is not completely formed. If the setting is right, the radius is correct Important !! Always pay attention to the correct guide sleeve.
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Page 26: Operating Of The Machine
5. Wear your personal protective equipment Glasses, work gloves, hearing protection, safety shoes and • a leather apron Working with the HBM 15: To exclude accidental starting of the edge milling machine HBM15, the starter of the machine is equipped with a locking startup. - Page 27 Machine operation 24.11.14 / V 01.0-EN Slide this protection switch to the left then press the starter and hold it. The starter will not engage. If you release it the motor stops. If the motor has reached the set speed you can start milling. Please note that you can always up-cut milling.
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Page 28: Schedule Of Maintenance
Maintenance 24.11.14 / V 01.0-EN 28. Maintenance For all maintenance work the machine must be disconnected from the power supply system! All maintenance work and repairs must be executed by qualified staff. Attention! For non-professional repair, the risk of injury increases for the user and the default risk of your machine rises. -
Page 29: Service
Servicing 24.11.14 / V 01.0-EN 29. Servicing Servicing 1 Check the vents after use of the machine. If necessary clean them so that your machine can be cooled sufficiently. exhaust air inlet air Servicing 2 Attention !! To perform a grease change, you have to open the machine. Do not do it during the warranty period, because otherwise your will lose the warranty. - Page 30 Servicing 24.11.14 / V 01.0-EN Servicing 3 To lubricate the height adjustment, disassemble the guide plate and screw the lead bell to the top . Lubricate sligthly Servicing 4 Replace the guide bearings by removing the snap ring, and the distances. Then you can deduct the guide bearings.
- Page 31 Servicing 24.11.14 / V 01.0-EN Servicing 6 Replace the carbon brushes The carbon brushes are on the left and right side under the brush holder caps. To open them, loosen the 4 screws the handle by about 5mm. Pull the handle slightly backwards to remove the brush holder caps Then you will see the following parts: Spiral spring...
- Page 32 Servicing 24.11.14 / V 01.0-EN Servicing 6 Use the screwdriver for levering up the spiral spring so that you can replace the consumed coal. Hold the spiral spring and put in the new coal into the guide. Make sure that the connecting lead is fixed and Is screwed together with the coal connecting lead.
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Page 33: Parts List - Gear
Spare parts HBM 15 -Gear unit - 24.11.14 / V 01.0-EN Valid version of machine no. A04-015-0001 Up to machinen-no. Number Pos.-no. Name of part Order-no. required Guide plate Ø 150 0101.313-28 Chip space 0101.313-37 Steel ring for height adjustment 0101.313-92... - Page 34 Exploded drawing HBM 15 -Gear unit - 24.11.14 / V 01.0-EN...
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Page 35: Parts List - Motor
0101.313-26 Hand spacer in front 0101.313-85 rubber grip 0101.313-76 countersunk screw M8x30 0101.313-86 Handle side L/R 0101.313-84 countersunk screw M 5x25 0101.313-87 cylinder head screw M 10x30 0101.313-88 washer 0101.313-89 threaded housing -M14x15 0101.313-90 Handle connection middle HBM 15 0101.313-80... - Page 36 Explosded drawing HBM 15 -Drive motor- 24.11.14 / V 01.0-EN...
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Page 37: Warranty Conditions
This warranty covers any damages caused by material and / or manufacturing. Should such damage occur MGS - GmbH takes the cost of repair and replacement of defective parts or of the tool. The replaced parts or tools shall become our property. -
Page 38: Ec Declaration Of Conformity
24.11.14 / V 01.0-EN according to the EC Machinery Directive 2006/42/EG vom 17.Mai 2006, Anhang II A EC Declaration of Conformity Original— Manufacturer and authorized person MGS –Milling & Grinding-Systems GmbH Schwalbenweg 2 66620 Nonnweiler-Braunshausen Deutschland Telefon: 06873-6690021 Telefax: 06873-6690020 E-Mail: info@mgs-maschinen.de...
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