Related Manuals for MGS HBM R3
Summary of Contents for MGS HBM R3
- Page 1 Operating Manual Hand-guided Milling Machine HBM R3 Reference Hand-guided Milling Machine Short Term HBM R3 Documentation starting with A04-003-0001 24.11.2014 / V 01.0- E...
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Page 2: Imprint
Imprint 24.11.14 / V 01.0-E Company: MGS –Milling & Grinding –Systems GmbH Adresse: Schwalbenweg 2 66620 Nonnweiler-Braunshausen Phone: +49-(0)6873 / 6690021 Fax.: +49-(0)6873 / 6690020 Mail: info@mgs-maschinen.de Mobile: +49 -(0)160-7742434 Internet: www.mgs-maschinen.de Managing Director: Guido Schnur Entry in Commercial Register: HRB 101 269 Amtsgericht Saarbrücken... -
Page 3: Table Of Contents
Inhaltsverzeichnis 24.11.14 / V 01.0-E Subjet Page Front page Imprint Table of contents Machine identification number General safety information Specific safety instructions General Information Components and intended use Technical data Operating Vibration measurement On-Time Setting and adjustment of bevel size Standard milling machine Indexable cutting inserts for bevels Indexable cutting inserts for radius... -
Page 4: Machine Identification Number
You have decided in favor of a high-quality hand guided bevel milling machine of type HBM R3, which will enable you to easily and rapidly do your beveling work of a real high quality. To ensure that the machine is used safely and pro- fessionally we recommend you and your colleagues to thoroughly read these operating instructions and to make the user acquainted with the machine. -
Page 5: General Safety Information
General safety Information 24.11.14 / V 01.0-E 5. General Safety Information Before using the machine, the operating manual and the safety information have to be read in full and all instructions contained therein have to be followed. Safety instruc- tions such as DIN, VDE, CEE, AFNOR and further instructions valid in the country of use have to be strictly observed. -
Page 6: Specific Safety Instructions
• Use impact protection. • Risk of injury from ejected indexable inserts Use only original MGS inserts and clamping screws. • Tighten the clamp screws with 3 – 4 Nm torque. • Health risk in case of inhaling cutting oil Sufficient venting is essential for working with cutting oil. -
Page 7: General Information
Grundsätzliches 24.11.14 / V 01.0-E 7. General Handling a. Security For all maintenance work the machine must be disconnected from the power supply system! b. Working Direction Using our hand guided milling machines, always work against the direction of rotation of the milling head ('up-cut milling'). -
Page 8: Components And Intended Use
12 height scale 13 locking button Intended use: The hand guided edge milling machine HBM R3 is an electrically powered machine for the working of work pieces made of: Steel, cast steel, fine-grained steel, stainless steel, aluminium, aluminium alloys, brass and plastics The machine is designed for industrial use in industry and small trade. -
Page 9: Technical Data
Technical Data 24.11.14 / V 01.0-E 9. Technical Data: Edge Milling Machine HBM R3 supply voltage 110 / 230 V frequency 50/60 Hz input power 1200 W idle speed 2000-6500 rpm approximate weight 3.5 kg bevel width (material dependent) aluminium... -
Page 10: Operating
Machine Operation 24.11.14 / V 01.0-E Changing the cutting tool For all maintenance work the machine must be disconnected from the power supply system! Overheated tools and milling head Attention: burn hazard! Always wear protective gloves when changing the cutting tool. Remove the clamping screw on the side of the housing with the clamping, using the hexagon wrench SW 3. - Page 11 Machine Operation 24.11.14 / V 01.0-E Changing the cutting tool Do not use the lock button for changing the milling head. Put the machine on a solid base and set the hook wrench. Remove the milling head counter clock wise and unscrew it from the spindle.
- Page 12 In order to change the cutting inserts which can be used with the edge milling machine HBM R3, kindly proceed as follows: Place the machine on the upper surface and turn the...
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Page 13: Vibration Measurement
Noise Emission Vibrations 24.11.14 / V 01.0-E Wear hearing protection! Noise emissions value according to DIN EN 60745-1 Note: The measurements were performed on a technically comparable machine Noise emission Value Emission-noise level (LPA typically dB (A) Emission-noise level (LWA typically dB (A) uncertainty K for Emission-noise level Vibration:... -
Page 14: On-Time
On-time 24.11.14 / V 01.0-E We fitted our milling machines with an optimal bearing and a very good lubrication system. This complex construction which was designed for these extreme applica- tions, does not prevent damages if the machine is improperly used. To avoid such damages the indicated on-time should always be respected. -
Page 15: Setting And Adjustment Of Bevel Size
Then close the clamp and the height adjustment is complete. On the left side of the HBM R3 you see a smaller and a larger circle. They symbolize the different distance guiding bearings. -
Page 16: Standard Milling Machine
Adjusting the bevel height 24.11.14 / V 01.0-E 12. Machine adjustments On the right side, you can see the adjusting scale for the bevel dimension / bevel width. The Bevel width can be adjusted by turning the guiding bell. bevel width at angle bevel height 45°... - Page 17 Standard milling tool 24.11.14 / V 01.0-E 13. Standard-milling tool Milling head unit 45°-HBM R3 Milling head unit completely mounted Description Short description Number Order No. FE-3-45°-R3 0101.113-16 Milling head unit 45°-R3-HBM R3 *Milling head units are always delivered without indexable inserts.
- Page 18 Standard-milling head 24.11.14 / V 01.0-E 14. Standard-guide sleeve Guide—sleeve R3.1 Guide-sleeve unit completely mounted Description Short description Number Order No. Guide-sleeve R3.1—Ø 24,8mm 0101.313-147 Guide—sleeve R3.2 Guide-sleeve unit completely mounted Description Short description Number Order No. Guide-sleeve R3.2—Ø 32,8mm 0101.313-148...
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Page 19: Indexable Cutting Inserts For Bevels
Cutting insert 24.11.14 / V 01.0-E 15. Consumables On the HBM R3 following inserts are used : For milling of bevels = WP 4 Description Coating Colour Order-No. Short description WP 4-X0 Uncoated Light gray 0101.213-17 WP 4-X1 ExTin Gold 0101.213-18... -
Page 20: Indexable Cutting Inserts For Radius
Cutting insert 24.11.14 / V 01.0-E 16. Consumables On the HBM R3 following inserts are used : For milling of radius = WP 4-6R3 Radius 3mm WP 4-6R3 Description Coating Colour Short descripti- Order-No. WP 4-6R3-X0 Uncoated Light gray 0101.213-19... -
Page 21: Setting And Adjustment Of Radius
Radius 24.11.14 / V 01.0-E Adjusting the radii: The lateral position of the radius to the side of the workpiece is determined by the guide bearing fitted. Cutting a lager plate with a plasma cutter may result in a 7° deviation of the upper and end faces of the workpiece. - Page 22 24.11.14 / V 01.0-E In order to use 6 cutting edges of the carbide inserts WP 4 – 6 R3, proceed as follows: Milling smaller bore holes or smaller inner con- tours, use the small distance guiding bearing H3-R3.1 Ø 24,8mm. Mount the radius inserts WP 4 –...
- Page 23 24.11.14 / V 01.0-E In order to use the 4 additional cutting edges of the radius inserts, please mount the larger distance guiding bearing H3-R3.1 Ø 24,8mm. The carbide insert stays mounted in the upper position. By turning, the middle cutting edges (3 and 4) can be used.
- Page 24 Radius 24.11.14 / V 01.0-E Important for a well-formed radius is the right adjustment. Is the guide plate set too low, is milled your material on the surface Is the guide plate set too high, the radius is not completely formed. If the setting is right, the radius is correct Important !! Always pay attention to the correct guide sleeve.
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Page 25: Operating Of The Machine
5. Wear your personal protective equipment Glasses, work gloves, hearing protection, safety shoes and a leather apron Mit der HBM R3 arbeiten: To exclude accidental starting edge milling machine HBM R3, the starter of the machine is equipped with a locking startup. - Page 26 Operation 24.11.14 / V 01.0-E Slide this protection switch forwards and then press the starter. The motor runs as long as the protection switch is locked. If the motor has reached the set speed, you can start milling. Please note that you can always up-cut milling. This means that you always work from left to right and in holes or cutouts in clockwise If you have processed your material, remove the machine from the material and press the start switch through and thus release the lock.
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Page 27: Schedule Of Maintenance
Maintenance 24.11.14 / V 01.0-E 21. Maintenance For all maintenance work the machine must be disconnected from the power supply system! All maintenance work and repairs must be executed by qualified staff. Attention! For non-professional repair, the risk of injury increases for the user and the default risk of your machine rises Maintenance plan Part to be serviced... -
Page 28: Service
Servicing 24.11.14 / V 01.0-E 29. Servicing Servicing 1 Check the vents after use of the machine. If necessary clean them so that your machine can be cooled sufficiently. inlet air exhaust air Servicing 2 Attention !! To perform a grease change, you have to open the machine. Do not do it during the warranty period, because otherwise your lose the warranty. - Page 29 Servicing 24.11.14 / V 01.0-E Loosen the 4 screws and carefully pull the gear unit. Pay attention to the distance washers and O -ring. Replace the high performance grease. We recommend Isoflex Topas NCA 51. Servicing 3 To lubricate the height adjustment, disassemble the guide plate and screw the lead bell to the top .
- Page 30 Servicing 24.11.14 / V 01.0-E Servicing 6 Replace the carbon brushes The carbon brushes are on the left and right side under the handle scales To open this, loosen the 4 screws on the handle. Then lift up carefully the left handle scales. Always make sure that only one handle scales is removed.
- Page 31 Servicing 24.11.14 / V 01.0-E Servicing 6 Replacing the carbon brushes Pull carefully the power cord on the plug connection. Using a screw driver, lift the coil spring and remove the used carbon brush. Keep the coil spring lifted and set the new carbon brush in to the guiding.
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Page 32: Parts List - Gear
Guide plate HBM R3 0101.313-206 Wing screw 0101.313-151 Sleeve for wing screw 0101.313-152 Threaded housing M 6/M8x6 0101.313-93 Housing with clamping HBM R3 0101.313-207 Cylinder head screw M5 x20 0101.313-58 Guiding bell HBM R3 0101.313-208 Threaded housing M 5/M7x7,5 0101.313-162... - Page 33 HBM R3 -Gear unit 24.11.14 / V 01.0-E exploded drawing -Gear unit -...
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Page 34: Parts List - Motor
Spare parts HBM R3 -Drive motor- 24.11.14 / V 01.0-E valid version of machine no. A04-003-0001 up to machinen-no. Number Pos.-no. Name of part Order-no. required 0101.313-127 Drive motor with Handle _complete Locking stud 0101.313-165 O-ring 4,5x1 0101.313-166 Spring 0101.313-167 Locking button 0101.313-168... - Page 35 Hand spacer in front 0101.313-85 Rubber grip 0101.313-76 Countersunk screw M8x30 0101.313-86 Handle side L/R 0101.313-129 Countersunk screw M 5x25 0101.313-87 Cylinder head screw M 10x30 0101.313-212 Washer 0101.313-211 Handle connection middle HBM R3 0101.313-204 Standard gear unit HBM R3 0101.313-205...
- Page 36 HBM R3 -Motor with handle- 24.11.14 / V 01.0-E...
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Page 37: Warranty Conditions
The warranty services shall apply from our headquarters in D-66620 Braunshausen. After submitting a defective machine you created MGS for a quote and let you know to what extent any warranty services accepted. After your approval, the repair is carried out, calculated and sent, or is ready... -
Page 38: Ec Declaration Of Conformity
24.11.14 / V 01.0-E according to the EC Machinery Directive 2006/42/EG vom 17.Mai 2006, Anhang II A Translation — EC Declaration of Conformity Manufacturer and authorized person MGS –Milling & Grinding-Systems GmbH Schwalbenweg 2 66620 Nonnweiler-Braunshausen Deutschland Telefon: 06873-6690021 Telefax: 06873-6690020 E-Mail: info@mgs-maschinen.de...
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