FPM Agromehanika 512 Installation/Handling/Maintenance
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FPM Agromehanika 512 Installation/Handling/Maintenance

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MOTOR HOES
HONDA ENGINE
KIPOR ENGINE
№ 46328
12.2010.
_____________________________________________________________________________________
E-mail:
razvoj@fpm-agromehanika.rs
info@fpm-agromehanika.rs
fpmbolj@eunet.rs
INSTALLATION/HANDLING/MAINTENANCE
SERBIA
FPM 512
Internet:
www.fpm-agromehanika.rs

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Summary of Contents for FPM Agromehanika 512

  • Page 1 MOTOR HOES FPM 512 HONDA ENGINE KIPOR ENGINE INSTALLATION/HANDLING/MAINTENANCE № 46328 SERBIA 12.2010. _____________________________________________________________________________________ E-mail: razvoj@fpm-agromehanika.rs Internet: www.fpm-agromehanika.rs info@fpm-agromehanika.rs fpmbolj@eunet.rs...

  • Page 2: General Information

    Symbols, Identification (name) plate Please, fill-in Symbols Warning - Danger Machine type, number ........ Machine ID number ………......Important information ..............Engine type ..........Engine number .......... Choke Purchase date …........Fuel For name plate see page 3/ image A/19. For engine type and number see 3/ image B/6.

  • Page 3: Marking Of Parts

    Marking of parts...
  • Page 4 Marking of parts Image A 3. Handlebar 4. Toolkit 5. Handlebar side adjustment lever 6. Hexagon screw (bolt) for handlebar height adjustment 8. Gear lever for adequate speed 9. Hoe-drive lever (tiller) 10. Tiller 11. Chain gear (transmission) housing cover 13.

  • Page 5: Table Of Contents

    Contents General information ……………………….. 4. Starting and use Starting the machine …….………...…… 21 (structure of delivery) Marking of parts …………………………… Starting the engine ……………………... Recommendations ………………………… Cultivating (tilling) …………….………. Oil (lubricants), corrosion protection …….. Stopping (turning-off) the engine …….. Fuel …………………………………………. Ridging …………………………………...

  • Page 6: Recommendations

    Recommendations Oil (lubricants), corrosion Fuel protection: This engine runs on unleaded petrol. Do not pour oil into petrol. Use specified lubricants for engine and gear Drain the fuel tank if the machine will not (see “Specifications”). be used longer than 30 days. We recommend to use “Bio-lubricating oils”...

  • Page 7: Installation (Assembly) Instructions

    Instructions for unpacking and assembling Open the top of cardboard box 2. Adjust the handlebar. 3. Put (mount) the hoes and adjust the damper (limiter) - page 20. 4. Fit the protective cover (hood). 5. Make all steps to run the machine (see page instructions for Honda Engines.

  • Page 8: Safety Instructions

    1. Safety instructions Before starting the engine, read carefully the General instructions on safety operating instructions and remember: and accident prevention Basic rules: WARNING One must observe the general rules on This symbol indicates chapters accident prevention, as well as all other important for your safety.
  • Page 9 1. Safety instructions Beware of rotating elements. Before any work Handling and on them, make sure they are completely Safety devices static. Climbing the farm equipment (motor hoes) Before use during operation is not allowed. Get informed about the devices and Farm equipment and its weight impact the operating elements and their functions.
  • Page 10 1. Safety instructions During any operation (manipulation) do not Additional equipment leave the handler position, particularly when the machine is in operation. Mount additional equipment only when the engine and the drive are off. Always Climbing to the farm equipment during work use appropriate tools and protective or transport is not permitted.
  • Page 11 Use only original spare parts manufactured the engine. by FPM Agromehanika Boljevac. Be sure that the fuel is of adequate All other commercial parts must comply with quality. quality and technical requirements specified by FPM Agromehanika Boljevac. Store fuel only in adequate containers.
  • Page 12 1. Safety instructions Explanation of warning signs Before any work on the cleaning, maintenance or repair, turn off the engine and remove the spark plug cable. When the engine is running, keep safe distance from moving parts (hoes) of the motor hoes.

  • Page 13: Specifications

    2. Specification Dimensions of the motor hoes Type .......... FPM 512 Tires ..........3.004 Tire pressure ....... 0,8 bar Clutch ........ multiple in oil Gearbox ....2 speed mechanical gearbox wheel and rotary tiller PTO achieved by means of two special chains.

  • Page 14: Engine

    2. Specification Tank capacity ………......3,6 l Engine Fuel ......... min. 850 octanes Manufacturer ........Honda (See recommendations for fuel ........Kipor in this Manual) Type ...... Honda - GX160 K1 QPU Air filter …..........dry ....... Kipor - KG 200 Carburetor ......
  • Page 15 3. Devices and operating elements Motor hoes is adapted for common use in Cooling system agriculture, gardening and forestry, as well as for maintenance of parks. The cooling system is by fan. Therefore, it is necessary to keep clean starter grid and following additional equipment...

  • Page 16: Devices And Operating Elements Safety Switch

    3. Devices and operating elements Speed control lever (gas lever). Gas handle placed on the handlebar serves for adjusting of the speed from the minimum = idle to the maximum = full gas. Engine switch off button The machine is equipped with an electric power switch.

  • Page 17: Clutch

    3. Devices and operating elements Clutch By pressing the clutch lever transmission is separated from the engine drive (“0”). By pressing, the lever can be blocked with the interlock (pawl) (C16) The clutch is functional when you release the clutch lever and when the pawl is unlocked.

  • Page 18: Handlebars

    3. Devices and operating elements Handlebars Height adjustment of the handlebar Unscrew hexagonal screw (2) and release the rectangular part of tightening. Pull the plate from the steering column. Adjust the steering wheel to the desired height and place it in a position corresponding to the hole on the plate of the steering column.

  • Page 19: Hoes (Cutting Blades)

    3. Devices and operating elements Parts of the tiller  Mounting of tiller parts (hoes) Wear safety gloves Mount the hoes (1+2) on the tiller shaft (6). The sharpened hoes sides should be turned direction rotation (forward). Mount the hoes so that they are not parallel.

  • Page 20: Drive Wheels

    3. Devices and operating elements Drive wheel Motor hoes has a centrally positioned rubber drive wheel as standard equipment. Mounting of drive wheel - Put the wheel shaft in place. Push from the left to the right (in the direction of movement) - Put the drive wheel on the shaft end.

  • Page 21: Starting And Use

    4. Starting and use Check and maintain clean air Start filters and use pure fuel. Use only tested fuel. Remember that the durability and safety of use of the engine is significantly affected by Use only fresh, pure fuel (not older than 3 its working out.

  • Page 22: Starting The Engine

    4. Starting and use Starting the engine Do not start the engine in closed rooms! exhaust gases contain carbon monoxide which is harmful when inhaled. Is the protection mounted? Is the tiller well connected?  Check the engine oil level. ...

  • Page 23: Cultivating (Tilling)

    4. Starting and use Cultivating (tilling)  Start the engine - page 24. Check the safety lever - use the machine only if the safety lever works properly! Wear ear protection and sturdy shoes.  Press the clutch lever. Switch the handlebar (A18) For rough cultivating Select the lower speed “I”...
  • Page 24 4. Starting and use Turning the motor hoes  Press the clutch lever  Turn off the tiller drive, position “0”.  Switch the gear lever to the position “I” or “II”.  Gently lift the rear part of the motor hoes by means of the handlebars, so that the parts of the tiller do not touch the ground, maximum of 10 cm from the...

  • Page 25: Stopping (Turning-Off) The Engine

    4. Starting and use Turning-off the engine  Shift the gas lever to the idle position (idle), and let the engine work in that manner for about 30 sec.  Shift the engine power switch to the position “0”  Close the fuel tap.

  • Page 26: Ridging

    4. Starting and use Ridging with ridgers - Adjust the angle of the ridgers with hexagonal screw. The ridging depth depends on the angle - Required accessories the greater angle of the ridger backwards, the higher (deeper) operating depth Tiller ....

  • Page 27: Maintenance

    5. Maintenance Cleaning of the air-cooling In addition to already provided instructions system grid for use of motor hoes, it is also very After longer use, important that you observe the following dirt may clog instructions for maintenance (choke) the cooling system.

  • Page 28: Mechanical Gear

    5. Maintenance Turning motor hoes  Check the oil level in the gearbox before running the machine and after every 25 hours. When the machine is parked on level ground, the oil level must be visible to the screw thread. Add oil if necessary. ...
  • Page 29 5. Maintenance Safety handle Always check the safety lever before work and during each maintenance work. - When the clutch is engaged and safety lever released (turned up), engine must automatically stop. - Check electrical cables and connectors and replace them if necessary. Engine turn off switch During maintenance always check engine turn off switch.

  • Page 30: Clutch Lever Adjustment

    5. Maintenance Clutch lever During each use, check the movement (gap) of the lever and adjust it if necessary (particularly during the working out period after starting the engine and after changing parts of the clutch). 1. Clutch lever. Lock spring Threaded cable part 4.

  • Page 31: Gear Side Adjustment

    5. Maintenance Clamping lever for side adjustment of the handlebar If the clamping lever (1) is pressed down and steering wheel is not fixed well enough, make the adjustment. Adjustment - Remove the nut cap. - Release the upper nut (3) approximately two turns.

  • Page 32: General Maintenance

    5. Maintenance General  Check if there is leaking of oil or fuel, and if necessary, fix it.  Regularly check the tightness of nuts and bolts: re-tighten if necessary.  Once a year, after cleaning, carefully lubricate all moving and sliding parts (e.g. gas lever, lever bearing, etc.) with bio grease or lubrication oil.

  • Page 33: Keeping (Storage)

    5. Maintenance d) Drive wheel Keeping (storage) Support the drive wheel so that the tire For longer periods of inactivity prepare the has no contact with the ground. machine for storage. The tire decays first if left standing under load and unsupported. Do the following: a) Clean thoroughly e) Clutch...

  • Page 34: Troubleshooting

    6. Troubleshooting Read carefully the safety instructions! Leave all serious repairs on the machine or engine to FPM service department. They have the adequate tools. Inadequate repairs can only increase the damage. Problem Possible cause Take action (repair) Page The engine will - The spark plug cable is not connected - Connect the spark plug cable not start...
  • Page 35 6. Troubleshooting Problem Possible cause Take action (repair) Page Engine has no - Clogged air filter - Clean the air filter  power - Loose cylinder head or damaged - Tighten the cylinder head, gasket replace the gasket  - Low compression - Check the engine Clutch does not - Unadjusted clutch lever...

  • Page 36: Scheme: Electric Circuit

    Electric circuit, maintenance scheme (graph) Safe electric circuit 1. Engine 2. Magnetic ignition system 3. Engine switch off button (on the engine gas lever) 4. Switch in safety lever 5. Switch in clutch lever bl blue br brown Maintenance scheme A = always before use B = after each cleaning, particularly with high pressure J = annually...

  • Page 37: Oils (Lubricants), Varnishes, Expendable Parts

    Lubricants, varnishes, expendable parts Order number. Lubricating oil and fuel stabilizer 690 36 Bio lubricating oil bottle 500 ml 799 09 Fuel stabilizer Please, read and study the provided instructions! Urgent tire repair 713 13 Sealing gel Terra-S bottle Varnishes 181 03 Spray varnish light green 400 ml...

  • Page 38: Inspection And Maintenance

    Inspection and maintenance list Always after working Min. hours after 3 months Check turning-off (stopping) function Check clutch lever stroke Check air filer Clean cooling grid Clean parts around the exhaust Check the engine oil level, Refill if necessary Clean the gearbox connections (joints) The first oil change Later oil change Cleaning...
  • Page 39 Marking of parts Image (graph) C 1. Hexagon screw (bolt) for handlebar height adjustment. 2. Handlebar side adjustment clamping lever. 3. Engine switch-off button. 4. Safety lever 5. Clutch lever 6. Pawl 7. Gas lever...

  • Page 40: Declaration Of Conformity

    FPM AGROMEHANIKA DOO Djordja Simeonovica 25 19370 Boljevac Serbia DECLARATION OF CONFORMITY 98/37/CE, 89/336/CEE, 2000/14/CE We, hereby declare, within our responsibility, that the product Type: Motor Hoes Model: FPM 512 Year of production: 2009 is in compliance with all the relevant requirements defined by European Directive 98/37/CE, 89/336/CEE, 2000/14/CE.
  • Page 41 Form 1 FPM AGROMEHANIKA AD BOLJEVAC 2009 CERTIFICATE SAFETY AT WORK MEASURES HAVE BEEN APPLIED MOTOR HOES FPM 512 Type, series and purpose: Motor hoes for soil tillage in agriculture Year of production: 2009 Technical data: Attached documents: Instructions for handling, maintenance and safe work with the motor...
  • Page 42 FPM AGROMEHANIKA AD Form 1 BOLJEVAC 2009 CERTIFICATE SAFETY AT WORK MEASURES HAVE BEEN APPLIED MOTOR HOES FPM 512 Type, series and purpose: Motor hoes for soil tillage in agriculture Year of production: 2009 Technical data: Attached documents: Instructions for handling, maintenance and safe work with...
  • Page 43 The machine meets the relevant safety requirements of European directives for machines. CAUTION: THIS SYMBOL IS USED IN THE MANUAL WHENEVER REFERRING TO YOUR PERSONAL SAFETY. BE CAUTIOUS!
  • Page 44 FOR YOUR OWN SAFETY AND TO GET ALL THE BEST FROM YOUR MOTOR HOES, USE ONLY ORIGINAL PARTS MANUFACTURED BY FPM AGROMEHANIKA AD - BOLJEVAC FPM AGROMEHANIKA AD 19370 Boljevac, Djordja Simeonovica No. 25 TELEPHONES: Sales department: 030/463 455; 030/463 356...

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