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Karsan Jest Euro VI User Manual

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EURO VI

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Summary of Contents for Karsan Jest Euro VI

  • Page 1 EURO VI...
  • Page 3 PREFACE Dear New JEST EVI Owner, You did the best choice with KARSAN JEST. You owned a new minibus of which every details are designed for your comfort and commercial success. Now you have a modern,powerful,strong business partner. It is important to read this manual carefully in order to understand and know your vehicle well.

  • Page 4: Table Of Contents

    1.1.4 Symbols .......................................7 1.1.5 Service and Maintenance ................................7 1.1.6 Use of Genuine Parts and Accessories ............................8 1.1.7 KARSAN Services and Environment ..............................8 1.1.8 Using Mobile Phones and Other Accessories ...........................8 1.2 Labels used on the vehicle ................................9 VEHICLE IDENTIFICATION ................................... 10 2.1 Vehicle ID Plate .....................................
  • Page 5 CONTENTS CONTROL ARMS ....................................22 2.4.4 Left Control Lever ................................22 2.4.5 Right Control Lever ................................24 FGA M40 ROBOTIZED TRANSMISSION ..............................25 2.4.6 Robotized Transmission ................................ 25 CONTROL BUTTONS ..................................... 26 2.4.7 Right Control Panel ................................26 DEFROSTER ......................................27 AIR CONDITIONING ....................................
  • Page 6 CONTENTS 3.12 Passenger Step .................................... 36 TYRES & RIMS ......................................37 4.1 Tyre Specifications ..................................37 4.1.1 Tyre Sizes ....................................37 4.1.2 Tyre Pressures .................................... 37 4.2 Winter / Snow Tyre ..................................38 4.3 Snow Chain ....................................39 4.4 Tyre Replacement ..................................39 4.4.1 Spare Tyre ....................................
  • Page 7 CONTENTS ENGINE OIL CONTROL ..................................51 6.1 Engine Oil Level Control ................................51 AIR FILTER ......................................52 6.2 Air Filter ....................................52 ENGINE COOLING WATER ..................................53 6.3 Engine Cooling Water ................................53 6.4 Windshield Water Tank ................................. 54 BRAKE AND CLUTCH HYDRAULIC ................................55 6.5 Brake Hydraulic ..................................

  • Page 8: Prior To Use Your New Jest

    This manual is desgined for common use in all specifications and technical drawings are JEST models, therefore some specifications can valid on the issue date and are not binding. be different than in this manual. KARSAN has the rights to change the specifications without any prior declaration.

  • Page 9: Symbols

    SAFETY INFORMATION General 1.1.4 Symbols 1.1.5 Service and Maintenance To explain some informations clearly, some To obtain an economical,efficient and strong symbols are used in this manual working condition, periodical maintenance should be done. INFORMATION OPTION Ensure the periodical maintenance and service work is performed by user and authorized This symbol is used to give an important This symbol is used to inform the user about...

  • Page 10: Use Of Genuine Parts And Accessories

    1.1.8 Using Mobile Phones and Accessories Environment Other Accessories For the vehicle safety,use only genuine KARSAN To make the service and maintenance work Mobile phones can cause driver carelessness. spare parts which are tested and approved by at KARSAN service stations will ensure the Therefore the use of mobile devices are not KARSAN.

  • Page 11: Labels Used On The Vehicle

    SAFETY INFORMATION Prior to Use Your New JEST 1.2 Labels used on the vehicle ATTENTION! IN CASE OF EMERGENCY 11 10 0 PULL THE HANDLE 11 6 1 ATTENTION! PUSH AND ROTATE THE ARM TO OPEN THE DOOR IN CASE OF EMERGENCY EMERGENCY EXIT UYARI / WARNING !

  • Page 12: Vehicle Identification

    VEHICLE INFORMATION Vehicle Identification 2.1 Vehicle ID Plate 2.1.1 Chassis Number INFORMATION The informations on the label ensures to get To register all maintenance and repair works, Chassis number label is located on the driver faster road assistance and spare parts service chassis number label will be the guide.

  • Page 13: Technical Specifications

    VEHICLE INFORMATION Technical Specifications 2.2 Technical Specifications Engine Type FPT - F1C - Turbo Diesel Intercooler Fuel System Electronic Management Common Rail Emission Level Euro 6 Cylinder Number Cylinder Volume (cm 2998 ENGINE PERFORMANCE Inclination (%) Turning Radius 6800 Maximum Power (kW/rpm) 125 / 3500 Maximum Torque (Nm /rpm) 400 / 1250...

  • Page 14: Dimensions

    VEHICLE INFORMATION Technical Information 2.3 Dimensions ALL DIMENSIONS ARE IN MM.

  • Page 15: Driver's Area

    VEHICLE INFORMATION Driver’s Area 2.4 Instrument and Control Panel 2.4.1 Left Control Panel 2.4.3 Warning 2.4.2 Instrument Panel Lamps 2.4.2 Instrument 2.4.3 Warning Lamps Panel 2.4.4 Left Control Lever 2.4.4 Left Control Lever 2.4.6 Right Control 2.4.5 Right Control Lever Panel 2.4.6 Right Control Panel 2.4.1 Left Control Panel...

  • Page 16: Automatic Driver Window

    VEHICLE INFORMATION Automatic Driver Window 2.4.1 Left Control Panel Mirror Control Access By using the switch adjust the mirror position.Mirror turns in the same direction with the arrows on the switch. To choose left or right mirror,turn the switch. Automatic Driver Window It is used to control the window on the driver side.

  • Page 17: Instruments - Indicators - Gauges

    VEHICLE INFORMATION Instruments - Indicators - Gauges 2.4.2 Instrument Panel l/100km km/h rpm x 1000 km/h AdBlue odo km trip km 12.0V 0000652 651.7 AdBlue KARSAN Fuel Indıcator Speedometer Odometer Rev Counter Engine Coolant Temperature Indıcator...

  • Page 18: Displays

    VEHICLE INFORMATION Displays Fuel Indicator Rev Counter Speedometer km/h rpm x 1000 km/h It shows the fuel level in the tank. It shows instant engine rpm. It shows the instant vehicle speed. 1/1: Tank is full Display value x 1000 = Engine Instant RPM Display value shows the distance travelled by 1/2: Tank is half (revolution/min.)
  • Page 19 It shows the distance travelled from the first run are facing this problem twice, please warning lamp located on the display blinks. time. go the the closest KARSAN authorized (red color) service station as soon as possible.

  • Page 20: Warnings

    INFORMATION distance can be longer. Directly driving period or engine running period, it bring your vehicle to a KARSAN means there is a serious problem to take care. This button is also used for passing between authorized service station.
  • Page 21 If it temperature comes above lights up continuously please 100 °C. bring the vehicle to a KARSAN authorized service station. Preheater Warning Engine Control Warning It is in orange color. Especially Orange light is displayed when in cold weather conditions,wait the engine has a trouble.
  • Page 22 Program) is activated. Fuel Warning When there is a DPF system problem,please Orange light is displayed when take the vehicle to the closest KARSAN ESP Error Warning the fuel level is low. Please fill authorized service station. Don’t use your...
  • Page 23 WARNING EBD Warning If there is any AdBlue quality problem,take AdBlue Red light is displayed when the the vehicle to the closest KARSAN authorized brake system is unbalance. service station. Ramp Open Warning Vehicle Tracking Warning Green light is displayed when...

  • Page 24: Control Arms

    VEHICLE INFORMATION Parking Lamps, Low Beam Headlights 2.4.4 Left Control Lever General Parking Lamps Low Beam Headlights It is used to control parking lamps, main and To activate the parking lamps , turn the sleeve To activate the dipped beam headlights, turn the dipped beam headlights as well as turning on the left control arm anti clock wise direction sleeve on the left control arm anti clock wise for...
  • Page 25 VEHICLE INFORMATION High Beam Headlights, Direction Signals, Horn 2.4.4 Left Control Lever High Beam Headlights Horn Right Signal To activate the right signal,take the lever to the When the low beam headlights are activated pull To sound the horn, push the left control arm upper position.

  • Page 26: Right Control Lever

    VEHICLE INFORMATION Windshield Wipers 2.4.5 Right Control Lever 2.4.4 Left Control Lever Left Signal Windshield Wiper Windshield Washer To activate the left signal,take the lever to the By pushing the right control lever to the upper Pull the right control lever to the driver side. lower position.

  • Page 27: Fga M40 Robotized Transmission

    VEHICLE INFORMATION FGA M40 Robotized Transmission 2.4.6 Robotized Transmission Transmission Usage Transmission Mode A : Automatic Mode M : Manuel Mode Down Shifting Push and release the lever forward to upshift. Up Shifting Pull release lever backward to upshift. Neutral Pull the lever this position to neutral.

  • Page 28: Control Buttons

    VEHICLE INFORMATION Control Buttons 2.4.7 Right Control Panel Button Panel Rear Fog Lamp By pushing the button rear fog lamp will be activated. By repeating this process,rear fog lamp will be deactivated. Flasher By pushing the button all signal lamps blink. By repeating this process,all signal lamps will be Front Fog Lamp deactivated.

  • Page 29: Defroster

    VEHICLE INFORMATION Defroster 2.4.7 Right Control Panel Radio-MP3 Player Defroster Control Panel Mirror Resistance By pushing the button, mirror resistance will be activated. Fan Speed (Driver Side) General To adjust driver side fan Power Supply: 12VDC (11V-16V), speed; Supported Format: USB,MMC,SD,MP3, WMA 0 : Fan is closed Output Power : 45W x 4 channel 1 : Slow...

  • Page 30: Air Conditioning

    VEHICLE INFORMATION Air Conditioning 2.4.7 Right Control Panel Defroster Control Panel A/C Unit Control Panel Fan Direction Fresh Air Inlet Adjusts the desired direction It is used to open the fresh of the air. air inlet. Transfers the defroster Push the button to open air to the front and side the fresh air inlet.

  • Page 31: Door Opening

    VEHICLE INFORMATION Door Opening Door Button Lighter Press and release the push button to open the door. Press and release again to close it. INFORMATION Push the lighter to its socket. When it comes Door button can be used only when the back you can use it.

  • Page 32: Seat Adjustment

    VEHICLE INTERIOR Seat Adjustment 3.1 Driver Seat 3.2 Safety Belt Adjustment General Safety belt protects the passengers and the Driver seat should be adjusted properly to see driver from an injury when a collision occurs. the instrument panel,to reach the pedals and the control panel easily.

  • Page 33: Use Of Safety Belt

    VEHICLE INTERIOR Use of Safety Belt 3.2 Safety Belt Fastening Control Removing Pull the safety belt upward to control the tightness while it is fastened. While it is not fastened, pull it and check if it is coming easily or not. Check also it is rolling properly when it is released.

  • Page 34: Driver Comfort

    VEHICLE INTERIOR Driver Comfort 3.3 Sunvisor 3.4 Interior Rear View Mirror 3.5 Digital Display Usage Usage Adjustment There are sunvisors to protect the driver’s eye Interior rear view mirror can be adjusted On the digital display clock abd outside from the sun lights.. To open the sunvisor, pull right,left,up or down by holding mirror cover.

  • Page 35: Passenger Comfort

    VEHICLE INTERIOR Passenger Comfort 3.6 Sliding Passenger Windows 3.7 Roof Hatch Usage Usage OPTION This function is optional. You may not have an emergency exit hatch on your vehicle. There is a switch lock on the sliding passenger To avoid improper usage,there are plastic covers window.

  • Page 36: Get On-Get Off

    VEHICLE INTERIOR Get On-Get Off 3.8 Get Off Buttons Usage Access Signs and Warnings It is used by the passengers to inform the driver Inside the vehicle there are three stop When one of the buttons is pushed “STOP” sign that they will get off the vehicle at the next stop.

  • Page 37: Handicap Passengers

    VEHICLE INTERIOR Handicap Passengers 3.9 Handicap Passenger Get Off Button Usage Access Signs and Warnings It is used by the handicap passengers to inform Handicap passenger get off button is located When the button is pushed,there is a handicap the driver that they will get off the vehicle at next to the handicap compartment.

  • Page 38: Handicap Passenger Get On Button

    VEHICLE INTERIOR Handicap Passengers 3.10 Handicap Passenger Get On 3.11 Handicap Chair Safety 3.12 Passenger Step Button Fixing AdBlue Fixing Hooks It is used by the handicap passengers to inform Passenger step opens and closes automatically the driver that they will get on the vehicle. in cooperation with door buttons.

  • Page 39: Tyres & Rims

    TYRES & RIMS General 4.1 Tyre Specifications 4.1.1 Tyre Sizes 4.1.2 Tyre Pressures Technical Specifications Choosing the proper tyre Tyre pressure affects the traction control directly. The pressure of the front and rear tyres should be adjusted as 70 PSi or 4.75 bar (cold). INFORMATION During driving period tyre pressure increases.

  • Page 40: Winter / Snow Tyre

    Nails,stones penetrating into the tyre pressures on the same axle should be equal. threads may cause tyre pressure lost. Different pressures may cause undesired For the proper tyre type, request information Check the tyres periodically. brake performance. from KARSAN authorized service stations.

  • Page 41: Snow Chain

    TYRES & RIMS General 4.3 Snow Chain 4.4 Tyre Replacement Usage Storage / Seasonal Replacement Necessary Preventive Rules To use snow chain increase the traction control During seasonal replacement,all tyres must be on the icy and snowy road conditions. changed. They can only be used on front tyres.
  • Page 42 TYRES & RIMS General Removing the wheel bolts Lifting the Vehicle Lift the vehicle by using a proper type of lift Loosen all wheel bolts by using wheel wrench. WARNING device. Remove them according to the shown figure. • Prior to lift the vehicle; do not loosen Use lifting points shown above.

  • Page 43: Spare Tyre

    TYRES & RIMS General 4.4.1 Spare Tyre 4.4.2 Spare Tyre Replacement Access Mounting the tyres WARNING 1. Contact surfaces on the wheel and hub must be cleaned well before mounting operation. 2. Lift the wheel and place it on the hub. 3.

  • Page 44: Tyres Rotation

    Every time pay attention to use same brand,type,size of tyres for a good performance. INFORMATION According to the wearing level on the tyres,rotation is a preventive solution for the To check the tyre threads regularly please proper traction control. contact KARSAN authorized service stations.

  • Page 45: Leaving The Vehicle

    EMERGENCY Leaving the Vehicle 5.1 Emergency Exits Emergency Hammers Your vehicle is equipped with emergency hammers. These hammers can be used to brake the emergency exit windows. WARNING • Remove the hammer. • Bash the emergency exit window up. • Push the glass towards outside.

  • Page 46: Emergency Exit Valves

    EMERGENCY Leaving the Vehicle 5.2 Emergency Exit Valves Opening the Door From Outside Locking the Door From Outside Place the ignition key to the slot on the exit valve Place the ignition key to the slot on the exit valve and turn it CCW to open the passenger door and turn it CW to lock the passenger door from from outside.

  • Page 47: Emergency Exit

    EMERGENCY Emergency Exit 5.3 First Aid Bag 5.2 Emergency Exit Valves Access Opening the doors from inside To open the door from inside; First aid bag is located just behind the driver In case of emergency to open the door from seat.

  • Page 48: First Aid And Interfere

    EMERGENCY First Aid and Interfere 5.4 Chock Usage and Control Access Usage Chock is located with the spare tyre and jack just To avoid the slippage place the chock to the front behind the vehicle. or rear side of the unreplaced tyres. WARNING WARNING •...

  • Page 49: Fire Protection

    EMERGENCY Fire Protection 5.5 Fire Extinguisher Usage Rules to do in case of a fire Access • Park the vehicle to a secure place. • Pull the handbrake lever • Open doors discharge passengers. • Stop the engine. • Shut down the main battery switch. •...

  • Page 50: Lifting The Vehicle

    EMERGENCY Lifting the Vehicle 5.6 Lifting Jack and Set of Tools Access Lifting Jack Application Points Usage 1. Place the vehicle ona plane surface. 2. Discharge all the staff inside the vehicle. 3. Get the lifting jack. 4. Place it from the mentioned lifting points. 5.

  • Page 51: Towing

    EMERGENCY Towing 5.7 Towing Hook Access INFORMATION • If there is a problem with the brakes just use towing bar.If not,use towing chain or rope. • Prior to tow the vehicle,bring the contact key to the position “ I “. •...

  • Page 52: Shut Down The Electric Circuit In Case Of Emergency

    EMERGENCY Shut Down the Electric Circuit In Case of Emergency 5.8 Circuit Breaker Switch 5.9 Battery Charge Shut Down Access Jump Start Connect the red cable terminal clamp to the In case of emergency such as fire;by turning the Battery is located next to the passenger door. current receiver side (+) terminal and the red electric circuit breaker switch in the clock wise To reach the battery remove the battery cover.

  • Page 53: Engine Oil Control

    • If the oil color is dark or black, please Defected Engine Oil take the vehicle to a KARSAN service Check the engine oil level when the engine is station immediately. To check the engine oil by hand and eye can stopped and the vehicle is on a plain surface.

  • Page 54: Air Filter

    Replacement • Prior to check the air filter,stop the engine. To replace the air filter, take the vehicle to a KARSAN service station. • Ensure that the engine is stopped and the contact key is at “OFF” (Closed) position. WARNING •...

  • Page 55: Engine Cooling Water

    Engine cooling water tank is located inside of the Front lid opening lever is located on the right should be done by authorized KARSAN front lid. To reach the tank open the front lid first. side of the steering column. Pull the lever to the service stations.

  • Page 56: Windshield Water Tank

    To protect the cooling water and the engine • Prior to adding cooling water,stop the engine and wait till it cools down. against corrosion, add anti-freeze with the predetermined quantity by KARSAN. • Open the filling tank cover and full the tank till it runs over. WARNING •...

  • Page 57: Brake And Clutch Hydraulic

    Brake and Clutch Hydraulic 6.5 Brake Hydraulic 6.6 Clutch Hydraulic Access WARNING Addition of brake and clutch hydraulic should be done by authorized KARSAN service stations. INFORMATION • Clutch hydraulic should be replaced for every 45.000 km. by authorized KARSAN service stations.

  • Page 58: Vehicle Cleanness

    • Cleaning the electrical parts should be done How can it be determined? engine is stopped and the transmission cools by authorized KARSAN service stations. down. Color change and corrosion on the outside of the • To clean the electronical display panel and metallic surface may cause rust.

  • Page 59: Corrosion

    To protect the painted surfaces,humidity,snow To prevent corrosion,take the vehicle to an vehicle via automatic washing machine and other corrosive residues due to the weather authorized KARSAN service station to clean for this period.Only use hand washing conditions must be cleaned carefully. properly.

  • Page 60: Cleaning Of New Vehicles

    Cleaning of New Vehicles Pressurized washing system can only be used after 2 months for the new vehicles. For this process use tap water and KARSAN approved cleaning agents. For pressurized washing system you can use cold or hot water. Depending on the manufacturer, %1 or %5 cleaning agent can be added to the water.

  • Page 61: Corrosion

    • To prevent the scratches,drive carefully on a hot wax. muddy and stony road. Hot waxing and polishing can keep the surfaces • Clean the rust on the rim connections by clean and protected against corrosion. using KARSAN approved wax.

  • Page 62: Periodical Maintenance And Consumable Materials

    MAINTENANCE Periodical Maintenance and Consumable Materials R : Replace C: Check Kilometer (Km) Engine Oil Engine Oil Filter Transmission Oil Brake Fluid Alternator Belt and Tensioner Timing Chain and Tensioner Set Air Filter Water Pump Steering Wheel Box Oil Engine Coolant (Antifreeze) Front and Rear Brake Linings Shaft Clearance and Oil Leakage Control Clutch Pedal Clearance Control...
  • Page 63 MAINTENANCE Periodical Maintenance and Consumable Materials R : Replace C: Check Kilometer (Km) Electric Circuit Control Against Hot Material Contact Hand Brake Control Windshield Wipers Tyre Damage Control Tyre Replacement Wheel Nut Tightness Control Brake & Clutch System Rubber Components Control Spark Plug Control, Replacement Of Repair Kit Spark Plug Special Note: If the mentioned kilometers are not reached;...
  • Page 64 NOTES...
  • Page 65 NOTES...
  • Page 66 Faks : +90 (224) 484 21 69 Descriptions, images, illustrations and informations given in this booklet are valid on issue date. Karsan reserves the rights to change the information and properties given in this booklet with out any prior notice.

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