Super Products MUD DOG Operator's Manual
  1. Manuals
  2. Brands
  3. Super Products Manuals
  4. Excavators
  5. MUD DOG
  6. Operator's manual

Super Products MUD DOG Operator's Manual

Vacuum excavator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MUD DOG and is the answer not in the manual?

Questions and answers

Related Manuals for Super Products MUD DOG

Summary of Contents for Super Products MUD DOG

  • Page 2 Subject to the terms and conditions below, Super Products warrants to its original purchaser ("original purchaser") that new equipment sold after the effective date of this limited warranty is free of defects in material or workmanship at the time it was shipped from Super Products for a period of 12 months from the shipment date, provided the equipment is used in a normal and reasonable manner and in accordance with all operating instructions.

  • Page 3: Table Of Contents

    Prepare the Job Site ............1-15 Super Products LLC Publication: 0004175...
  • Page 4 Suction Line Connections ............2-8 TOC-2 Super Products LLC Publication: 0004175...
  • Page 5 Winter Recirculation Troubleshooting ..........5-17 Service and Spare Parts Index Super Products LLC Publication: 0004175 TOC-3...

  • Page 7: Safety

    Always follow the  instruction in this manual and use DANGER common sense to avoid hazards. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Super Products LLC Publication: 0004175...

  • Page 8: Visual Attention Safety

    Figure 1-1 NOTE If you want a translation of this safety section in Spanish or French, please contact: Translation — Safety Section 130 W Boxhorn Drive Mukwonago, WI 53149 (800) 837-9711 Super Products LLC Publication: 0004175...

  • Page 9: Personal Protection Equipment (Ppe)

    Never wear loose clothing or jewelry that can catch on controls or other parts of the machine. Loose clothing can be drawn into the suction hose. Never wear a wristwatch or finger rings when working on or around equipment. Super Products LLC Publication: 0004175...

  • Page 10: When Using Pressurized Air Or Water

    When using pressurized air or water for cleaning or material erosion/movement, you should use the following: • Face Shield • Wet Weather Protective Suit • Waterproof Gloves • Respirator • Safety Boots with Metatarsal Guard Super Products LLC Publication: 0004175...

  • Page 11: General Hazards And Prevention Safety

    • Do not open or close the tailgate or raise or lower the body unless the area is clear of people and obstructions. • Never put any part of your body under an open tailgate unless it is sufficiently propped. Super Products LLC Publication: 0004175...

  • Page 12: Visibility Conditions When Operating

    • Stay clear of hot surfaces such as mufflers, hydraulic pumps, valves, and tanks. • Relieve pressure from tank, reservoirs, valves, and hoses before servicing or opening. Safety Signs • Replace missing, damaged, or unreadable safety signs immediately! Super Products LLC Publication: 0004175...

  • Page 13: Crushing Hazards And Prevention Safety

    1. Raise tailgate sufficiently to allow tailgate prop support to be swung into position. 2. Swing body prop support into support position. 3. Slowly lower body tailgate until tailgate contacts tailgate prop support. Super Products LLC Publication: 0004175...

  • Page 14: Trip And Fall Prevention Safety

    Attach only one lanyard per lanyard anchorage point. • Face the machine when entering or leaving the elevated equipment surfaces. • Only mount or dismount when truck and moving parts have completely stopped. Super Products LLC Publication: 0004175...

  • Page 15: High-Pressure Fluid Leak Hazards

    • Use paper or cardboard to search for leaks. • Do not use hands or body parts to search for leak. • Keep hands and body away from pin holes and nozzles ejecting hydraulic fluid. Figure 1-9 Super Products LLC Publication: 0004175...

  • Page 16: Power Lines/Static Electrical Hazard Warnings

    • In construction work, an overhead power line safety component should be part of your employer's overall safety and health program and safety training. 1-10 Super Products LLC Publication: 0004175...

  • Page 17: Chemical And Biological Hazard Safety

    If excessive dust is generated, a dust collection or suppression system should also be used during operation. Super Products LLC Publication: 0004175 1-11...

  • Page 18: Transport Safety And Hazards Warnings

    • Check for low hanging electric or telephone wires and power cables on the ground. • Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you do not have clear view. 1-12 Super Products LLC Publication: 0004175...

  • Page 19: Determine Stopping Characteristics Of Truck For Transporting Braking Tests

    • Do not move truck unless debris body is fully lowered in the horizontal storage position. • Always wear seat belt when operating truck. • Follow all local traffic regulations. • Use low speeds to avoid overturn tipping when debris body is filled. Super Products LLC Publication: 0004175 1-13...

  • Page 20: Job Site Safety And Hazard Warnings

    • If working on a roadway, follow required temporary traffic control measures. • Use job site controls, such as cones and barricade tape, to prevent bystanders from entering potentially hazardous areas and to keep them away from machinery. 1-14 Super Products LLC Publication: 0004175...

  • Page 21: Inspect The Job Site

    Do not operate equipment if unsafe but away from possible points of ignition. The fire conditions cannot be controlled. extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements. Super Products LLC Publication: 0004175 1-15...

  • Page 22: Vacuum Equipment Operation Safety And Hazard Warnings

    Safety • Brings truck RPM to idle Messages. Always use common sense to avoid • Opens the vacuum relief valve hazards. • Shuts off the water pump • All functions remain inactive 1-16 Super Products LLC Publication: 0004175...

  • Page 23: Vacuum Operation Safety

    The in-line vacuum relief valve must be in line within 50 feet from the end of the hose or pipe for proper operation. Super Products LLC Publication: 0004175 1-17...

  • Page 24: Pre-Start Checklist

    150°F or higher. Pressurized or pump off loading is not permitted unless the flash point of the material is 150°F or higher, unless nitrogen is present. Figure 1-18 1-18 Super Products LLC Publication: 0004175...

  • Page 25: Vacuum Relief Valve Safety

    (maximum of thirty feet away). If there is more than one operator, there must be a separate T-type valve for each operator. Super Products LLC Publication: 0004175 1-19...

  • Page 26: Testing The T-Type Vacuum Relief Valve

    8. Reset the vacuum relief valve. Remove and store the vacuum relief valve if it is not going to be used. Figure 1-20 Figure 1-19 1-20 Super Products LLC Publication: 0004175...

  • Page 27: Operating The Remote-Operated Vacuum Relief Valve

    1) VENT OPEN Button 2) VENT CLOSED Button Figure 1-21 Super Products LLC Publication: 0004175 1-21...
  • Page 28 Never move close to the end of any vacuum hose unless the safety person has the remote pendant and is in a position to observe all operators. Failure to comply with this could result in serious personal injury or death. 1-22 Super Products LLC Publication: 0004175...
  • Page 29 Press the VENT CLOSE button and verify that the vacuum relief door has closed.Observe that the vacuum door has opened by inspecting the Relief Valve Door to ensure it is in the open position. Super Products LLC Publication: 0004175 1-23...
  • Page 30 Water gun has a kickback when turned on. website: www.wjta.org • Always bleed the pressure from the handgun before disconnecting it from the high-pressure handgun connection. 1-24 Super Products LLC Publication: 0004175...

  • Page 31: High Water Pressure

    The outside color of the hose indicates the pressure rating of the hose and must match during splicing operations. Be aware of the operating pressures associated with the vehicle and the proper hose specifications for safe operation. Super Products LLC Publication: 0004175 1-25...

  • Page 32: Dust Hazard And Explosion Prevention Safety

    • Static charge dissipation • Spark prevention See “Static Charge Dissipation” on page 1-28 and “Spark and Fire Prevention Safety” on page 1-30 for specific information on addressing these two concerns. 1-26 Super Products LLC Publication: 0004175...

  • Page 33: Hydrocarbon Waste Recovery

    DANGER Level (LEL) Do not vacuum flammable or explosive materials. Super Products recommends that a monitor for hazardous hydrocarbon concentrations be installed in the Never use a rotary lobe blower to vacuum materials with exhaust stream of the vacuum pump to continuously flash points below 150°F.

  • Page 34: High-Temperature Prevention

    Super Products. They include the The operator should set the trip point of both Murphy addition of two temperature gauges with adjustable...

  • Page 35: Static Charge Dissipation

    300°F, or explosive dust), it is necessary to safely dissipate static charges by • Standard Super Products material handling hoses completely grounding the vacuum truck, intake hose, and are specially designed to conduct static electricity. Do container from which the material is being removed.

  • Page 36: Spark And Fire Prevention Safety

    The vacuum pump exhaust air should only enter the atmosphere at a minimum of 100 feet away from any other potential ignition source. 1-30 Super Products LLC Publication: 0004175...

  • Page 37: Debris Body Dumping Safety And Hazard Warnings

    In addition, the center of gravity of the debris body is higher with a raised debris body, making the unit more prone to tipping over. Super Products LLC Publication: 0004175 1-31...

  • Page 38: Sewer Gas Safety And Hazard Warnings

    OSHA 3138-01R 2004. The full document can be • Has a limited or restricted means of entry or exit. obtained from www.osha.gov. These spaces may include underground vaults, bodies, storage bins, pits and diked areas, vessels, and silos. 1-32 Super Products LLC Publication: 0004175...

  • Page 39: Trenching Hazards

    SAFETY Trenching Hazards NOTE Reference to OSHA regulations are for informational purposes only and not intended as legal advice. Super Products LLC Publication: 0004175 1-33...

  • Page 40: De-Energize And Lockout Procedures

    “off” position. They provide protection by preventing machines or equipment from becoming energized because they are positive restraints that no one can remove without a key or other unlocking mechanism or through extraordinary means, such as bolt cutters. 1-34 Super Products LLC Publication: 0004175...

  • Page 41: Hazards With Equipment Maintenance

    • Do not change any factory-set hydraulic calibrations to avoid component or equipment failures. • Do not modify or alter equipment, functions, or components. • Ensure the equipment is cleaned appropriately. Sanitizing may be required if biological hazards are present. Super Products LLC Publication: 0004175 1-35...

  • Page 42: Decal Location

    Decal Location In addition to the decals provided by Super Products If any decal provided by Super Products is missing or there may be decals shown that are part of the cab and becomes illegible, a replacement decal can be requested chassis or other non Super Products components;...

  • Page 43: Warning 3050-01179

    3050-00581 1-54 Dumping and tailgate warning WARNING 0003403 1-43 Super Products Logo LOGO 0037229 (Black letters) – 0037228 (White letters) Do Not Power Wash Control CAUTION 0033298 1-81 Figure 1-34: View of Passenger side Super Products LLC Publication: 0004175 1-37...

  • Page 44: Instruction 3050-00024

    1-65 Proposition 65 Cancer Harm WARNING D960 1-66 Electrocution Hazard DANGER 3050-01190 1-67 High Pressure 3000 PSI MAX WARNING 0035784 1-82 Explosion Hazard DANGER 0026568 1-83 Figure 1-35: View of Cabinet Passenger Side Interior 1-38 Super Products LLC Publication: 0004175...
  • Page 45 INSTRUCTION 3050-00573 1-68 Rotating shafts can be dangerous WARNING 3050-01179 1-40 Drain Here INSTRUCTION 3050-00024 1-61 Water Heater INSTRUCTION 3050-01009 1-69 Water Supply INSTRUCTION 3050-00572 1-70 Figure 1-36: View of Driver Side Cabinet Interior Super Products LLC Publication: 0004175 1-39...
  • Page 46 3050-01200 1-74 Remote Grease INSTRUCTION 3050-01278 1-71 ConspicuityTape REFLECT 0024904 – Mud Log Logo LOGO 0037231 (Black letters) – 0037230 (White letters) Water Drain INSTRUCTION 3050-00580 1-44 Figure 1-37: View of Rear of Truck 1-40 Super Products LLC Publication: 0004175...

  • Page 47: Instruction 3050-01009

    0024915 1-79 Alarm Must Sound WARNING 0024921 1-80 Final Vehicle Certification INSTRUCTION 3050-00196 – Vac Pump INSTRUCTION 3050-01272 – Rear Axle Disengage (for Auto Trans) INSTRUCTION 3050-01271 – Figure 1-38: View of Cab Interior Super Products LLC Publication: 0004175 1-41...
  • Page 48 SAFETY ITEM DESCRIPTION TYPE PART NO. SEE FIG. High Pressure Hazard WARNING 0007437 1-65 Debris Level INSTRUCTION 0003050 – Sludge - Open/Closed INSTRUCTION 0024633 – Sludge/Water/Transfer INSTRUCTION 0028031 – 1-42 Super Products LLC Publication: 0004175...
  • Page 49 SAFETY Decals Part no. 0028252 Figure 1-42 Part no. 3050-00479 Figure 1-39 Part no. 0003403 Figure 1-43 Part no. 3050-01179 Part no. 3050-00580 Figure 1-40 Figure 1-44 Part no. 3050-00433 Figure 1-41 Super Products LLC Publication: 0004175 1-43...
  • Page 50 SAFETY EMERGENCY STOP Part no. 3050-01174 Figure 1-45 Part no. 0029444 Figure 1-47 Part no. 3050-00051 Part no. 0007448 Figure 1-48 Figure 1-46 Part no. 3050-01286 Figure 1-49 1-44 Super Products LLC Publication: 0004175...
  • Page 51 SAFETY Part no. 3050-01219 Figure 1-50 Part no. 3050-00579 Figure 1-51 Part no. 3050-01196 Figure 1-53 Part no. 3050-01218 Figure 1-52 Part no. 3050-00581 Figure 1-54 Super Products LLC Publication: 0004175 1-45...
  • Page 52 SAFETY Part no. 0033284 Figure 1-55 1-46 Super Products LLC Publication: 0004175...
  • Page 53 SAFETY Part no. 3050-00116 Figure 1-57 Part no. 3050-00205 Figure 1-58 Part no. 0033284 Figure 1-56 Part no. 3050-00014 Figure 1-59 Super Products LLC Publication: 0004175 1-47...
  • Page 54 Part no. 0007437 Figure 1-65 Part no. 3050-00024 Figure 1-61 Part no. D960 Figure 1-66 Part no. 3050-00896 Figure 1-62 Part no. 3050-00780 Figure 1-63 Part no. 3050-01190 Figure 1-67 Part no. 3050-00772 Figure 1-64 1-48 Super Products LLC Publication: 0004175...
  • Page 55 SAFETY Part no. 3050-00573 Figure 1-68 Part no. 0007541 Figure 1-71 Part no. 3050-01009 Figure 1-69 Part no.3000-01201 Figure 1-72 Part no. 3050-00572 Figure 1-70 Part no. 3050-01222 Figure 1-73 Super Products LLC Publication: 0004175 1-49...
  • Page 56 Part no. 3050-01230 Figure 1-78 Part no. 3050-01200 Figure 1-74 Part no. 0024915 Part no. 3050-01278 Figure 1-79 Figure 1-75 Part no. 0003392 Figure 1-76 Part no. 0024921 Figure 1-80 Part no. 0002445 Figure 1-77 1-50 Super Products LLC Publication: 0004175...
  • Page 57 SAFETY Part no. 0033298 Figure 1-81 Part no. 0035784 Figure 1-82 Part no. 0026568 Figure 1-83 Super Products LLC Publication: 0004175 1-51...

  • Page 58: Debris Body Tailgate Props

    4. Lower and latch the debris body tailgate. Figure 1-84 3. Unlock and raise the debris body tailgate. The tailgate props will maintain their aligned position with the tailgate pins. 1-52 Super Products LLC Publication: 0004175...

  • Page 59: Preparation Before Traveling To Worksite

    Super Products prior to starting 13. Set the brakes and place the transmission in neutral. operation. Super Products will not be responsible for any 14. Check the engine oil, coolant, windshield washer damage or injuries if all safety procedures are not fluid, and transmission fluid.

  • Page 61: Pre-Operation

    The Mud Dog is designed for removing soil from around The Mud Dog™ is designed to pick up wet materials as utilities such as gas, water, electric and telephone lines well as slurries. If picking up dry materials that are dusty,...
  • Page 62 PRE-OPERATION Figure 2-1 Figure 2-2 Super Products LLC Publication: 0004175...

  • Page 63: Vacuum System

    Loading rates up to one temperature of 320°F. Deviations from this maximum thousand (1000) GPM through a six (6) inch hose can be operating temperature must be approved by Super realized. Products. Super Products LLC Publication: 0004175...
  • Page 64 6. Air continues out the top of the separator (#5) over to (#7). Cooling air comes from the atmosphere into the final filter (#6). the top of the silencer and on into the vacuum pump. This air cools the vacuum pump allowing for high vacuum. Super Products LLC Publication: 0004175...

  • Page 65: Vacuum Pump Operation

    (respectively) labeled "Rear Axle" or "Vacuum Pump" between the driver's and passenger seats or on the instrument panel. Move the valve or switch to the "engaged" position. Let out the clutch momentarily two (2) to three (3) seconds. Super Products LLC Publication: 0004175...
  • Page 66 "closed" 8. Move the throttle enable switch to the "off" position. position for the vacuum relief door to close. 6. When done vacuuming, open the vacuum relief door. Reduce the engine speed to idle. Super Products LLC Publication: 0004175...

  • Page 67: Vacuum Relief Valves

    Vacuum Relief Valves  CAUTION Super Products offers two (2) types of vacuum relief valves. The in-line "T" type vacuum relief valve is If person operating at end of vacuum hose is in a delivered with the unit as optional equipment and its...

  • Page 68: Suction Line Connections

    3. When using Y connectors, branch from eight (8) or six (6) inch diameter main suction line to multiple four Super Products hose-to-hose and hose-to-tube (4) inch hoses whenever possible. An average connections provide for fast set up of suction lines. This...
  • Page 69 The system includes a water recirculation system to allow you to circulate water through the pump and back The Mud Dog’s water system consists of water tanks (1) to the tank to prevent freeze-up. This can be used while saddled along the side of the debris body. A water pump you are traveling or when stationary.

  • Page 71: Control System Operation

    • Fuel - percent in fuel tank & instantaneous gallons per hour • Press Mode button to view blower hour meter • Winter Recirculation Switch • Dump/Dig Mode switch • Dump mode enables dumping functions Super Products LLC Publication: 0004175...

  • Page 72: Emergency Stop (E-Stop) Button On Remotes

    • Open the vent door • Halt all hydraulic functions • Bring the engine to an idle NOTE Pressing this button will not disengage the blower from the engine and will not kill the engine. Super Products LLC Publication: 0004175...

  • Page 73: Control Valves

    • For cartridge valves, push in outer pin then push or pull Knurled Collar for desired function.For D03 Valves, push spool left or right with small Allen key. • Turn out proportional control valve until pressure gauge reads less than 200 psi. Super Products LLC Publication: 0004175...

  • Page 74: Boom Operation

    1. Start truck engine and allow to idle. Make sure over center clamp is fully closed. Use shortest parking brake is set and wheel chocks positioned. possible length of tubing to ensure most direct route. Place transmission into neutral. Super Products LLC Publication: 0004175...

  • Page 75: Water Lance Operation

    10. When done using the lance, shut the water pump off by either turning the water pump speed dial fully counter clockwise or by pressing and holding the water DECREASE button on the remote control. Super Products LLC Publication: 0004175...

  • Page 76: Water Heater Operation

     CAUTION Never exceed the pressure rating of your system. Super Products supplies systems rated at 2500 and 3000 PSI. Know which system you have. If any questions, contact Super Products. Failure to comply could result in personal injury or property damage.
  • Page 77 (if you have an optional water heater) as not anti-freeze injection system. The Mud Dog is equipped all the water will drain from the heater and could with an integral air purge line and ball valve located freeze causing heater coil damage.

  • Page 78: Air Purge Anti-Freeze Back Into Anti-Freeze Tank

    The 18. Disengage the water pump by turning off winter antifreeze originally supplied with your Mud Dog is a high recirculation switch. performance RV that stays liquid down to -50°F (-46°C) 19.
  • Page 79 Operate the gun if there are any leaks from the packing, Never exceed maximum operating pressure. Make sure fittings, hoses, etc. relief valve is properly operating. Tap or otherwise lock trigger into the ON position. Super Products LLC Publication: 0004175...
  • Page 80 Note, the boom should be positioned in its cradle when raising the body. There is also a body tilt switch located on the panel on the rear right side of the main cabin. 3-10 Super Products LLC Publication: 0004175...

  • Page 81: Separator Air System

    The system senses liquids, slurries, and solids and operates in the full vacuum environment in the collector body (up to 28" Hg). The components are immune to air flow, noise, vibration, dust, humidity and temperature. Super Products LLC Publication: 0004175 3-11...

  • Page 83: Lubrication And Maintenance

    Water Pump the pages following the schedule. Chevron Clarity Synthetic Machine Oil ISO 150 Super Products Spec 3060-00005 Trash Pump Automatic Transmission Fluid Type A Dexron 3 Super Products Spec Anti-Freeze 3060-00036 100 Plus RV Anti-Freeze Super Products LLC Publication: 0004175...

  • Page 84: Maintenance Schedule

    Nuts and Bolts Inspect/Tighten Brackets and Supports Inspect ELECTRICAL SYSTEM Fuses Inspect Lights Inspect Boom Pendant Plug Inspect Clean/Lubricate and Receptacle (optional) HYDRAULIC SYSTEM Hydraulic Oil Inspect Replace Hydraulic Filter Replace Hoses and Fittings Inspect Super Products LLC Publication: 0004175...
  • Page 85 Nozzles Inspect Water Pump See Pump Section WATER RECIRCULATION Check Valve Inspect AIR PURGE Ball Valve Inspect Check Valve Inspect CABINET AND TOOL BOX DOORS Hinges Lubricate Latches Lubricate/Adjust Foam Gasket Inspect PTO GREASE Lubricate Super Products LLC Publication: 0004175...

  • Page 86: Maintenance Items

    7. Float Ball: Clean float ball daily or after each load. Inspect ball weekly for dents and proper sealing. 8. Tailgate Hinge: The upper tailgate hinge is lubricated via the grease distribution device on the tailgate at about eye level. Super Products LLC Publication: 0004175...

  • Page 87: Water System

    Call Super Products at 2. Water Tanks: Inspect the interior of water tanks 1-800-837-9711 for assistance in diagnosing and monthly for sand, rust, etc.

  • Page 88: Ejector Plate Slide Pad And Wiper Adjustment

    ¼" of pad behind the pad covers (See FIG. 1.) If so, loosen adjusting bolt lock nut and loosen 1-1/8 hex adjusting bolt, upper and lower pads. FIG. 2. Super Products LLC Publication: 0004175...

  • Page 89: Wiper Adjustment

    Extend ejector plate to rear edge of body. Note clearances between wiper and around perimeter inside of body. Using a block of wood and a hammer, knock wiper segments outward until they just contact the inside wall of the body. Super Products LLC Publication: 0004175...

  • Page 91: Troubleshooting

    This guide is intended as a quick reference to aid 5. Repair or replace the defective component. operators and technicians in troubleshooting potential Educate and train the operator when it is a case of Super Products’ Mud Dog® Vacuum issues with the human error. Excavator 7.
  • Page 92 Failed speed sensor on transfer Replace speed sensor. Dust in vacuum pump discharge: Missing or damaged filter. Replace filter. Note: Operating while this condition exits could cause significant damage to vacuum pump and void warranty. Super Products LLC Publication: 0004175...
  • Page 93 Leaking tailgate. Tailgate unlatched. Latch tailgate. Damaged gasket. Replace gasket. Dirt around gasket or mating surface Clean gasket and mating surface or on tailgate. tailgate. Damaged gasket retainer or tailgate Repair or replace surface. Super Products LLC Publication: 0004175...
  • Page 94 Electrical malfunction. See - Electrical troubleshooting. Boom functions are noisy. Dry bearing or pivot points. Lubricate bearing and pivot points. No Water Pressure Water supply valve closed. Open supply valve. Water tanks empty. Fill water tanks. Super Products LLC Publication: 0004175...
  • Page 95 Leak in air line, pneumatic valves, Locate, repair or replace as safety valve on truck air tank cylinders or tanks required. connected to Mud Dog air system. Defective air pressure gauge. Replace gauge. Super Products LLC Publication: 0004175...
  • Page 96 LED light. Proximity sensor too far from Screw in proximity sensor until it component to be sensed. repeatable senses the component. Truck engine dies. Red E-STOP kill button depressed. Twist & pull out red E-STOP button. Super Products LLC Publication: 0004175...

  • Page 97: Electrical Troubleshooting

    Check REAR AXLE DISEN LT output LED is lit on the control module. Test prox switch with metal to get prox LED to light. Display not showing. Speed sensor failure. Replace. Super Products LLC Publication: 0004175...
  • Page 98 Wait one minute for sensor system to re-boot and take a reading. Sensor signal interfered Check via clean-out port that with. pusher plate is retracted past the sensor. Other electrical problem. See- Common Electrical Problems. Super Products LLC Publication: 0004175...
  • Page 99 Retract proximity switch Perform manual override to failed. verify electrical issue. Will NOT latch. Tailgate closed - Check if tailgate close, Proximity switch failed. proximity sensor LED is still lit. Perform manual override to verify electrical issue. Super Products LLC Publication: 0004175...
  • Page 100 See - Remote Throttle enabled. Control. Wireless pendant not See - Pendant Control. working. Variable water flow See - Common Electrical potentiometer failure. Problems. Proportional valve failed. Perform manual override to verify electrical issue. 5-10 Super Products LLC Publication: 0004175...
  • Page 101 Water heater circuit Check circuit breaker status. breaker is blown. Burner control system is Water heater master control in lock-out mode. switch off, then back on. Observe burner operation sequence. See - Water Heater burner control. Super Products LLC Publication: 0004175 5-11...
  • Page 102 Water heat burner not See - Water Heater and running. Burner Control Lights Lights will not work. Too much current load. See - Common Electrical Problems Circuit breaker tripped. See - Common Electrical Problems 5-12 Super Products LLC Publication: 0004175...
  • Page 103 Wired pendant not Remote Throttle not See - Remote Throttle functioning. enabled. Control Connector not Check that pendant bridge completely plugged in. CAN 2 LED is lit red. Cord is damaged. See - Common Electrical Problems. Super Products LLC Publication: 0004175 5-13...
  • Page 104 Output on but function Ground return wire See- Loss of electrical not working. failure. connection. Device has failed to See - Device failed. operate. Loss of electrical Cut, broken or dislodged Repair wiring. connection. wire. 5-14 Super Products LLC Publication: 0004175...
  • Page 105 Replace solenoid. circuit, infinite resistance. lights will not illuminate. Function will not work Assure that LED light polarity using wired or wireless is connected correctly. pendants. Use alternate switch to operate function. Cause Remedy Super Products LLC Publication: 0004175 5-15...
  • Page 106 Throttle Enable function, thereby giving engine throttle 9. If the above functions do not operate properly, the control to the Mud Dog control system. The following PTO mode can be enabled manually to test that the steps are for when each function is done separately.

  • Page 107: Eject / Retract Function Troubleshooting

    Winter circulation function: occur when ejecting material from a Mud Dog debris 1. Start the truck. The truck can be in road or work body. Perform these steps to determine where there is a mode for Winter Recirculation.
  • Page 108 TROUBLESHOOTING Hydraulic Schematic 5-18 Super Products LLC Publication: 0004175...
  • Page 109 TROUBLESHOOTING Electrical Block Diagram Super Products LLC Publication: 0004175 5-19...

  • Page 111: Service And Spare Parts

    Handgun Assy, w/SS couplings 1/2” 9010-01146 Wash Down Handgun W/Lance 0023397 Switch Blade Nozzle (Quad) 0030514 Nozzle Pills #3 for Quad Nozzle 0030453 Rip Saw Rotary Nozzle 0027694 Rip Saw Rotary Nozzle Rebuild Kit 0027695 Super Products LLC Publication: 0004175...
  • Page 112 Nozzle Pill #5 0030458 Nozzle Pill #6 0030459 Nozzle Pill #8 0030265 Nozzle Pill #10 0030460 Nozzle Pill #12 0030462 1/8" NPT Plug 316 SS 0030463 Oil, ISO 150 Synthetic 3060-00047 Oil, Hydraulic, Chervon Rando Premium 3060-00048 Super Products LLC Publication: 0004175...
  • Page 113 6000-00685 Coupling, 1/2 Q.D Male Straight Thru 6000-02486 Coupling, 1/2 Q.D Female Straight Thru 6000-00684 Coupling, 1/2 Female 6000-00975 Dampener, Pulsation @1450PSI 0031456 Tank, 20 Gallon Anti Freeze 3500-00679 Filler Door Assembly, Water Tank 9010-00521 Super Products LLC Publication: 0004175...
  • Page 114 Electrode, Gauge 7310-03071 Coil, Wash 3060-00050 Other Service Parts Description Part Number Body Parts Gate Valve, 6" 0001895 Handle, Needs M8-1.25X20 Bolt 7310-02957 Gasket, Tailgate 3500-00258 Nitrile, Tailgate Gasket 0032890 Float Ball 3000-02208 Spray Bar 6510-00286 Super Products LLC Publication: 0004175...
  • Page 115 8" x 128" Boom Hose, Elbow 0034847-05128 8" x 58" Boom Hose, Cannon 0034847-05058 Cannon, Boom 8510-02997 Seal, Boom 6000-01251 Seal Retainer, Boom 4510-00190 Gasket, V-Style 3000-03064 Clamp, V-Style 3000-02276 Tube, Inner Boom 112.94" 8510-03107 Tube, Outer Boom 8510-02975 Super Products LLC Publication: 0004175...
  • Page 116 Hose, 8" X 119" Seperator to Debris Body 3906-06119 Cable, Transfer Case 7018-15600 Transfer Case, OMSI 10810047-03 7000-00198 Other Service Parts Description Part Number Cabinet Parts Fan Assembly 7310-03060 Heater Assembly 3000-02804 Latch, Cabin Door LS 7310-03274 Roller Assembly, 4 Rollers/Reel 3000-00347 Super Products LLC Publication: 0004175...
  • Page 117 Sending Unit, Hydraulic Tank 0025252 Pressure Switch, PTO 7300-01318 Gasket, Drive Side E-Stop Switch 0009643 Gasket, Curbside E-Stop Switch 0009642 Level Sensor (Not A Kit) 0001385 Fuse, 40A Cabinet 0025090 Relay, Throttle 5500-03017 Relay 5500-01430 Super Products LLC Publication: 0004175...
  • Page 118 Beacon, Front Strobe 5500-01847 Beacon, Front Strobe 5500-01847 Light, Left Tail 1620 Assy. 0008353 Light, Right Tail 1620 Assy. 0008354 Light Kit, License Plate 1620 5500-01881 Light, Amber Side Marker 1620 0006352 Light, Rear Work 9410-01797 Super Products LLC Publication: 0004175...
  • Page 119 Light, Stop/Tail/Turn (LED) 5500-01903 Light, Back Up (LED) 5500-01904 Harness Interface, DOT 0008371 Light Cord, Reel 5500-00810 Light, Boom (LED) 0031776 Light Bar, Rear ID 9010-01002 Light, Cargo (LED) 5500-03089 Module, Tail Light W/Amber Turn 0006413 Super Products LLC Publication: 0004175...

  • Page 121: Index

    De-Energize and Lockout Procedures 1-34 DEF Maintenance 4-2 Inspect the Job Site 1-15 Determine Maximum Turning Speed Before Operating Introduction 2-1 on Roads or Uneven Ground 1-13 Determine Stopping Characteristics of Truck for Transporting Braking Tests 1-13 Super Products LLC Publication: 0004175 Index-i...
  • Page 122 Unlocking the Tailgate Props and Raising the Debris Power Lines/Static Electrical Hazard Warnings 1-10 Body Tailgate 1-52 Preparation Before Traveling to Worksite 1-53 Prepare for Working Near Existing Utilities 1-14 Prepare the Job Site 1-15 Index-ii Super Products LLC Publication: 0004175...
  • Page 123 Vacuum Relief Valves 1-19 Vacuum System 2-3 Visibility Conditions When Operating 1-6, 1-15 Visual Attention Safety 1-2 Water System 2-7 When Transporting Equipment 1-13 When Using Pressurized Air or Water 1-4 Working with Tools and Equipment 1-10 Super Products LLC Publication: 0004175 Index-iii...
  • Page 126 Contact Super Products if you require additional information regarding the operation of your Mud Dog Vacuum Excavator. 130 W BOXHORN DR. MUKWONAGO, WI 53149 • P: 800.837.9711 • www.superproductsllc.com Super Products LLC Publication: 0004175 ©2020 Super Products LLC 4/2020...

Table of Contents

Save PDF