Fein BOS 16 Repair Instructions
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Fein BOS 16 Repair Instructions

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BOS 16; BOS 16-2
Repair instructions
C-SC_CSSM
Version 1.0
All rights reserved by FEIN, especially in case of industrial rights registration.
13.11.2013
FEIN retains all rights of disposal, such as copying and circulation
.
Page 1 of 55

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Summary of Contents for Fein BOS 16

  • Page 1 BOS 16; BOS 16-2 Repair instructions All rights reserved by FEIN, especially in case of industrial rights registration. Page 1 of 55 C-SC_CSSM Version 1.0 13.11.2013 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 2: Table Of Contents

    6. Disassembly 7. Assembly 8. Troubleshooting 9. Connection diagram C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 2 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 3: Models Described

    7 205 47 00 23 0 BOS 16-2 7 205 49 00 23 0 C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 3 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 4: Technical Data

    Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service → Repair Guides). Lists of spare parts Lists of spare parts and exploded views are available online at www.fein.com...

  • Page 5: Notes And Requirements

    Outside Germany, the regulations applicable in the relevant country must be observed! C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 5 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 6: Tools Required

    Sleeve 21 mm inner diameter 37 mm outer diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 6 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 7 8 mm inner diameter Ball bearing support 11 mm inner diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 7 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 8: Lubricants And Auxiliary Substances Required

    0 40 11 301 00 5 30 g Gearbox C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 8 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 9: Disassembly

    3. Remove screw (3). 4. Pull off locking ring (4). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 9 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 10 - Socket wrench, 10 mm - Open-ended spanner, size 17 (sanded) C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 10 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 11 3. Pull out carbon brush (4). - Assembly aid C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 11 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 12 2. Pull out plug contact (2) of carbon brush and remove carbon brush. - Long-nosed pliers C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 12 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 13 2. Pull off complete gearbox housing (2). - Torx T20 C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 13 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 14 5. Loosen screw (3) and remove cable clamping piece (4). 6. Remove handle half-shell (5). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 14 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 15 - 2x slotted screwdriver 3. Pull black cable (3) out of switch. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 15 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 16 - Plastic hammer 4. Remove stator from motor housing. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 16 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 17 4. Pull out the two dowels (4). 5. Remove the three grooved ball bearings (5). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 17 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 18 - 2x slotted screwdriver 5. Pull off grooved ball bearing (4). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 18 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 19 6. Press shaft (5) with grooved ball bearing out of gearbox housing. 38 mm inner diameter 43 mm outer diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 19 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 20 - Arbor press - Sleeve 24 mm inner diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 20 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 21 1. Remove clutch (1). Tools: 2. Remove circlip (2). - Circlip pliers C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 21 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 22 3. Remove the three balls (3) between shaft and gear-wheel. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 22 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 23 3. Remove the three balls (3) between shaft and gear-wheel. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 23 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 24 5. Take round seal ring (5) off switch pushbutton. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 24 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 25 43 mm outer diameter - Inner puller - Slide hammer C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 25 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 26 - Sleeve 38 mm inner diameter 43 mm outer diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 26 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 27 - Arbor press - Sleeve 24 mm inner diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 27 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 28 - Arbor press - Sleeve 22 mm inner diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 28 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 29: Assembly

    - Arbor press - Sleeve 17 mm inner diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 29 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 30 - Sleeve 21 mm inner diameter 37 mm outer diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 30 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 31  Check clutch before inserting (see test instructions). 35 mm outer diameter 5. Insert circlip (4). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 31 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 32 - Sleeve 21 mm inner diameter 37 mm outer diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 32 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 33  Fix draw keys with a drop of grease.  Insert draw keys one at a time. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 33 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 34 3. Assemble circlip (3). 4. Slide disc (4) on to shaft. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 34 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 35 8. Slide round seal ring (8) into groove of switch pushbutton (9). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 35 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 36  Projection (3) of switch pushbutton must lie inside recess (4) of switch module. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 36 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 37 4. Slide gear-wheel (4) on to shaft. 5. Insert disc (5). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 37 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 38 4. Slide gear-wheel (4) on to shaft. 5. Insert disc (5). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 38 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 39 Tools: 2. Insert the clutch (2). - Circlip pliers C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 39 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 40 (0 40 11 301 00 5) 5. Join gearbox housing and intermediate bearing. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 40 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 41 6. Press magnet (6) on to sleeve by hand. 7 mm inner diameter C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 41 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 42 Assembling the armature 1. Insert armature (1) into gearbox housing (2). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 42 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 43  Tightening the screws (7) presses the stator fully into the housing. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 43 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 44 1. Insert the two carbon brush holders (1) and secure each with the appropriate screw [1.2 ±0.15 Nm]. Tools: - Torx T15 C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 44 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 45 3. Connect black cable (3) as shown in connection diagram. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 45 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 46 6. Insert cable clamping piece (4) and secure with screw (5) [1.8 ±0.25 Nm]. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 46 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 47 BOS 16; BOS 16-2 7. Assembly Cable routing C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 47 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 48 3. Screw in the three screws 4x18 (8) [2.5 ±0.3 Nm]. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 48 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 49 2. Secure with the four screws (2) [2.0 ±0.25 Nm]. C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 49 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 50 2. Connect cable (2) of electronics as shown in connection diagram. - Long-nosed pliers C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 50 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 51 3. Position covers (3) on both sides and secure with screws (4) [1.2 ±0.15 Nm]. - Assembly aid C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 51 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 52 - Socket head screws, 10 - Open-ended spanner, size 17 (sanded) C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 52 of 55 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 53 3. Slide on sleeve (3). 4. Screw down handle (4). C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 53 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 54: Troubleshooting

    BOS 16; BOS 16-2 8. Troubleshooting C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 54 of 55 FEIN retains all rights of disposal, such as copying and circulation...

  • Page 55: Connection Diagram

    BOS 16; BOS 16-2 9. Connection diagram C-SC_CSSM Version 1.0 13.11.2013 All rights reserved by FEIN, especially in case of industrial rights registration. Page 55 of 55 FEIN retains all rights of disposal, such as copying and circulation...

This manual is also suitable for:

Bos 16-2

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