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Akron StreamMaster 3578 Installation, Operating And Maintenance Instructions

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INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS
The following is intended to provide the basic instructions for installation, operation and maintenance of the
StreamMaster electric monitor, and to assist in attaining the best possible performance from the unit. Read
and understand these operating instructions before use.
TOOLS REQUIRED
• Utility Knife
• Medium Phillips screwdriver
• Small Phillips screwdriver
• Electrician's pliers (multipurpose, stripping and crimping)
PRODUCT RATINGS
Maximum Motor Current Draw:
12 volt versions
24 volt versions
Normal Operating Current: (Depending on operating conditions–pressure, flow, etc.)
12 volt versions
24 volt versions
Minimum Voltage: (Truck engine must be operating for proper voltage requirement.)
All 12 volt motors: 11.5 volts while operating
All 24 volt motors: 23 volts while operating
Mass: 39 lbs. (17.7 kg)
Maximum Flow: 2000 gpm (7600 lpm)
Maximum Pressure: 200 psi (14 bar)
Noise Emission: 95 DL @ 1m with maximum flow
PRODUCT WARNINGS
L
!
WARNING: Charge the unit slowly. Rapid charging may cause a pressure surge that has the potential to
cause an injury, or damage the monitor.
L
!
WARNING: DO NOT stow or deploy the StreamMaster monitor while flowing. Pressing the stow or
deploy buttons causes the nozzle to move automatically and the water stream may cause
damage to equipment or injury to personnel.
L
!
WARNING: Aim the unit in a safe direction before pumping water through it. (i.e. Away from power lines)
STYLE 3578 STREAMMASTER™
(
Version Available)
• Medium flat screwdriver
• Small flat screwdriver
• 1/2 inch hex head wrench
14.0 amps each for elevation and rotation motors
3.0 amps for nozzle pattern motor
7.5 amps each for elevation and rotation motors
1.5 amps for nozzle pattern motor
3.0 to 10.0 amps each for elevation and rotation
0.7 amps for nozzle pattern motor
2 - 5 amps each for elevation and rotation motors
0.4 amps for nozzle pattern motor
118026

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Summary of Contents for Akron StreamMaster 3578

  • Page 1 STYLE 3578 STREAMMASTER™ INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS Version Available) The following is intended to provide the basic instructions for installation, operation and maintenance of the StreamMaster electric monitor, and to assist in attaining the best possible performance from the unit. Read and understand these operating instructions before use.

  • Page 2: General Instructions

    WARNING: The StreamMaster monitor uses current limiting for both the monitor and nozzle. Use only appropriate Akron Brass Company nozzles. WARNING: Do not use the electric controls when the override cranks are being used or are in position for use.

  • Page 3: Electrical Installation Instructions

    MECHANICAL MONITOR ATTACHMENT The Monitor is to be mounted on the waterway with eight 5/8 inch bolts and nuts of grade five minimum and suitable washers with a minimum of six threads engagement. The front of the monitor in Figure 2 is considered to be point 4 and is above the identification tag.

  • Page 4: Dip Switch Settings

    STEP 5 Remove the cable grip nut from the plastic bag and put it on the other end of the cable with the threads facing out. Remove 6 inches of the outer cover and strip back 3/8 inch from each of the 7 wires. STEP 6 Remove the 6 logic box cover screws and set the logic box cover aside.

  • Page 5: Battery Attachment

    C. MONITOR WIRING HARNESS ATTACHMENT These instructions are to attach the monitor wiring harness to the logic box. STEP 7 Remove the cable grip nut from the logic box for the wiring harness cable. DO NOT REMOVE THE CABLE GRIP. Put the cable grip nut on the wiring harness cable with the threads facing out.

  • Page 6: Learn Mode

    B. EMERGENCY STOP DURING DEPLOY OR STOW If it is necessary to immediately stop the StreamMaster monitor during the deploy or stow sequence, activate any switch on the control panel and the unit will stop moving (E-Stop). To continue operation after an emergency stop, operate any switch or press the Stow or Deploy switch to continue the sequence.

  • Page 7: Fault Codes

    E. FAULT CODES Your StreamMaster monitor comes with built in diagnostic tools. On the controller for stow is a small LED indicator. The primary function of the LED indicator is to indicate whether the monitor is stowed or deployed. The LED indicator also functions as a Fault Indicator. Deployed: The light will repeatedly flash twice as the unit is deploying.

  • Page 8: Maintenance Instructions

    It may be necessary to rotate the motor slightly to get the motor gear to line up with the gears inside the gearbox. 9. Restore power to the unit. 10. Test the operation of the unit. Call Akron Brass Customer Service Department if any problems are encountered. Page 8...
  • Page 9 Figure 2 DANGER ZONE PT 8 PT 7 DANGER ZONE STREAMMASTER ROTATION FOR EACH STOP COMBINATION Upper Row CW / CCW NO STOP 78 / 168 78 / 213 78 / 258 45 / 270 0 / 270 78 / 33 67.5 / 270 22.5 / 270 78 / 270...
  • Page 10 Figure 3 PANEL MOUNT CONTROLLER BRASS COMPANY BRASS COMPANY RIGHT RIGHT RAISE RAISE LEFT LEFT LOWER LOWER READ OPERATING INSTRUCTIONS BEFORE USE READ OPERATING INSTRUCTIONS BEFORE USE 5.500 5.500 5.000 5.000 MAX AT CORNERS MAX AT CORNERS R 1/4 R 1/4 4 1/4 4 1/4 ROUGH OPENING...
  • Page 11 Figure 3A PANEL MOUNT CONTROLLER FOR STOW 96" 2 1/2 6" STRIP BACK 3/8 " (TYP 10) DEPLOY DEPLOY DeckMaster DeckMaster RIGHT RIGHT RAISE RAISE LEFT LEFT LOWER LOWER STOW STOW READ OPERATING INSTRUCTIONS BEFORE USE READ OPERATING INSTRUCTIONS BEFORE USE DO NOT DEPRESS STOW OR DEPLOY DO NOT DEPRESS STOW OR DEPLOY WARNING...
  • Page 12 Figure 3B (RIGHT) JOYSTICK (DOWN) (UP) 5.500 SQUARE (LEFT) 5.275 8.338 TETHER CONNECTOR 96 INCHES 96 INCHES CLEARANCE FOR CONNECTOR FLANGE CLEARANCE FOR CONNECTOR FLANGE `1 HOLE `1 HOLE #4-40 UNC TAPPED HOLE #4-40 UNC TAPPED HOLE TYP 4 TYP 4 .969 .969 1 9/32...
  • Page 13 Figure 4 ELEVATION STOPS The elevation stop position and their corresponding stop/plug configurations are shown in the table below. The hole location for the plug/stop is referred to by an angle from the horizontal. The outlet angle is the angle trajectory (from horizontal) the water will flow from the StreamMaster unit.

  • Page 14: Electrical Component Layout

    Figure 5 ELECTRICAL COMPONENT LAYOUT Page 14...
  • Page 15 Figure 6 SLAVE MASTER Page 15...
  • Page 16 REVISED 6/06 WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

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