AUGIER Energy OCEM DIAM4100 Installation & Maintenance
  1. Manuals
  2. Brands
  3. AUGIER Energy Manuals
  4. Controller
  5. OCEM DIAM4100
  6. Installation & maintenance

AUGIER Energy OCEM DIAM4100 Installation & Maintenance

L828/l829 and iec single-phase scr-type constant current regulator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
L828/L829 and IEC Single-phase SCR-type
Constant Current Regulator
Energy Technology srl
Operating office :
Via della Solidarieta 2/1
40056 Valsamoggia – Loc. Crespellano (BO) – Italy
Ph : + 39 051 6656 611 Fax : +39 051 6656 677
–
ocem@ocem.com
www.ocem.com
VAT Nr : IT 031 4821 1208
a division of Energy Technology srl
DIAM 41OO
Installation & maintenance
Compliance with standards:
ICAO Aerodrom design manual, part 5
IEC 61822 et 61821
FAA (AC 150/5345-10F Spec.L828/L829)
AENA (PPT2 ed4(2004)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OCEM DIAM4100 and is the answer not in the manual?

Questions and answers

Related Manuals for AUGIER Energy OCEM DIAM4100

Summary of Contents for AUGIER Energy OCEM DIAM4100

  • Page 1 Energy Technology srl Operating office : Via della Solidarieta 2/1 40056 Valsamoggia – Loc. Crespellano (BO) – Italy Ph : + 39 051 6656 611 Fax : +39 051 6656 677 – ocem@ocem.com www.ocem.com VAT Nr : IT 031 4821 1208 a division of Energy Technology srl Installation &...
  • Page 2 DIAM4100 ©2017 AUGIER SA. 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc...

  • Page 3: Record Of Change

    DIAM4100 ©2017 AUGIER SA. RECORD OF CHANGES Rev. Pages Description From S/N App. Date First issue 17/09/07 corrections 09/10/07 33, 56 LV and HV Intervention instruction and warning 22/10/07 Interface board &Jbus table 18/07/08 Jbus address 105 70, 9869 46,47,51 14/10/08 65, 68 Spare parts list modification...
  • Page 4 DIAM4100 ©2017 AUGIER SA. 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc...

  • Page 5: Warranties

    DIAM4100 ©2017 AUGIER SA. WARRANTIES Guarantee AUGIER’s goods has been manufactured and will perform in accordance with applicable specifications, and any defect in design, materials or workmanship which may occur during proper and normal use during a period of 1 year from date of installation or 2 years from date of shipment will be corrected by repair or replacement by the manufacturers f.o.b factory.

  • Page 6: Safety

    DIAM4100 ©2017 AUGIER SA. SAFETY Safety precautions This equipment is normally used or connected to circuits that may employ dangerous and lethal voltages. Extreme caution should be exercised by operating or maintenance people when working on or with this equipment. See IEC 61820 &...

  • Page 7: Table Of Contents

    DIAM4100 ©2017 AUGIER SA. TABLE OF CONTENTS RECORD OF CHANGE ……………………………………………………………………………………………… I-2 WARRANTIES …………………………………………………………………………………………………………… I-3 SAFETY ……………………………………………………………………………………………………………….….. I-4 TABLE OF CONTENTS ……………………………………………………………………………………………… I-5 DESCRIPTION _______________________________________________________ I-13 OVERVIEW ______________________________________________________________________ I-13 MECHANICAL DESCRIPTION _______________________________________________________ I-14 I.2.1 DESCRIPTION ________________________________________________________________ I-14 I.2.2 GENERAL MECHANICAL FEATURES _____________________________________________ I-14 I.2.3 STORAGE CONDITIONS _______________________________________________________ I-15 I.2.4...
  • Page 8 DIAM4100 ©2017 AUGIER SA. I.6.2.1 Normal position : _____________________________________________________________ I-28 I.6.2.2 Safety position: ______________________________________________________________ I-28 I.6.2.3 Load measurements: _________________________________________________________ I-28 I.6.3 ROTATIVE CUTOUT AND EARTHING SWITCH (OPTION) _____________________________ I-29 I.6.3.1 Normal Position: _____________________________________________________________ I-29 I.6.3.2 Safety Position: ______________________________________________________________ I-29 I.6.3.3 Load measurement: __________________________________________________________ I-29 I.6.3.4 Padlocking (Option) : _________________________________________________________ I-29...
  • Page 9 DIAM4100 ©2017 AUGIER SA. II.2.2.1.1 Terminal block T1 (Inputs and brightness indication) _______________________________ II-40 II.2.2.1.2 Terminal block T2 (other outputs) ______________________________________________ II-41 II.2.2.2 SOURIAU multiwire remote control with 20 to 60Vdc control supply ___________________ II-42 II.2.2.2.1 Control (20 to 60 Vdc only) : __________________________________________________ II-42 II.2.2.2.2 Monitoring (dry contacts): ____________________________________________________ II-42 II.2.2.3...
  • Page 10 DIAM4100 ©2017 AUGIER SA. III.2.1 SHORT-CIRCUIT TESTS _______________________________________________________ III-67 III.2.2 OVERLOAD TESTS ___________________________________________________________ III-67 III.2.3 OPEN-CIRCUIT TEST _________________________________________________________ III-67 MAINTENANCE __________________________________________________ IV-68 IV.1 FORMALISATION ________________________________________________________________ IV-68 IV.2 PROCEDURE FOR INTERVENTION _________________________________________________ IV-68 IV.3 PREVENTIVE ___________________________________________________________________ IV-69 IV.3.1 FIRST MONTHS ______________________________________________________________ IV-69 IV.3.2 ANNUAL PROCEDURE ________________________________________________________ IV-69 IV.3.3...
  • Page 11 DIAM4100 ©2017 AUGIER SA. ABBREVIATIONS Abbreviation Definition Ampere Alternating Current Brightness Constant Current Regulator Direct Current Earth Fault Detector High Voltage Injection Transformer Lamp Fault Detector Low Voltage Out of order Volt Volt-Ampere 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc I-11...
  • Page 12 DIAM4100 ©2017 AUGIER SA. 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc I-12...

  • Page 13: Idescription

    DIAM4100 ©2017 AUGIER SA. DESCRIPTION OVERVIEW DIAM4100 series CCRs are low costs fully static devices controlled by two thyristors (anti-parallel mounting type dimmer). They are designed to maintain a constant, pre-displayed and adjustable output current independently of the load and power supply fluctuations. These devices are specifically designed for airfield lighting on runways, taxiways, aprons.

  • Page 14: Mechanical Description

    DIAM4100 ©2017 AUGIER SA. MECHANICAL DESCRIPTION I.2.1 DESCRIPTION Each CCR is housed in a cabinet fitted with lifting rings. The frame has three distinct parts: an “electronic” control part, a “low voltage” compartment and a “high voltage” compartment. • The Electronic unit of the CCR consists of a main electronic circuit board fitted to the upper panel of the cabinet.

  • Page 15: Storage Conditions

    DIAM4100 ©2017 AUGIER SA. I.2.3 STORAGE CONDITIONS The components are designed to be stored in a dry, airy location, sheltered from rain, water discharges and chemical agents. We must be consulted if the components are to be stored outside, or in an ambient temperature out of the range -40°C/+55°C.

  • Page 16: Electrical Description

    DIAM4100 ©2017 AUGIER SA. ELECTRICAL DESCRIPTION I.3.1 BLOCK DIAGRAMS  See paragraph I.5 for the device operating description I.3.1.1 Overview: Interfaces Measuring Control & Board Monitoring Input Main Thyristors LV/HV Output circuits Contactor dimmer Transformer circuits I.3.1.2 Electronics : Keyboard Display Control thyristors Main power supply...

  • Page 17: General Electrical Features

    DIAM4100 ©2017 AUGIER SA. I.3.3 GENERAL ELECTRICAL FEATURES • Power supply voltage: Single phase; two series : FAA type : 208Vac, 220Vac, 240Vac, 277Vac, 400Vac, 480Vac –5/+10%, 45 to 66 Hz IEC type : 220Vac, 230Vac, 240Vac, 380Vac, 400Vac, 415Vac +10/-10%, 45 to 66 Hz •...

  • Page 18: Instructions For Use

    DIAM4100 ©2017 AUGIER SA. INSTRUCTIONS FOR USE I.4.1 USER INTERFACE Operating mode: Stop mode : Io:0.00A STOP stop local auto menu Preferred information displayed: It can be changed by a long press on the “STOP” key, meanwhile the CCR is in Stop mode.
  • Page 19 DIAM4100 ©2017 AUGIER SA. Menus: Io:0.00A STOP stop local auto menu Access to menu Monitoring To navigate in the menus Alarms and Warnings: Alarm (the CCR failed to supply the load); for example, the CCR is stopped by a loop open circuit : ALARM: I<<Open Cir.

  • Page 20: Control

    DIAM4100 ©2017 AUGIER SA. I.4.2 CONTROL The device is controlled by mean of a 4 buttons keypad which allows to change the operating mode: “Stop” – Manual or “Local” mode – Remote or “Auto” control mode. • Stop mode: Io:0.00A STOP stop local...
  • Page 21 DIAM4100 ©2017 AUGIER SA. Warning: WARNING is an indicative message, which does not change regulation and supply function in connection with the load. (Except for mains warning) If any warning have been detected, the following message(s) can be shown on the display: •...

  • Page 22: Remote Information Feedback

    DIAM4100 ©2017 AUGIER SA. I.4.4 REMOTE INFORMATION FEEDBACK Dry contacts: Information returned: • Selected brightness • Operating mode: Local/Remote control • “Open Circuit” fault • “Overcurrent” fault • If option “EFD” appears: EFD Level 1 and 2 warnings • If option “Burnt lamps” appears: Burnt lamps level 1 and 2 warnings •...

  • Page 23: Operation

    DIAM4100 ©2017 AUGIER SA. OPERATION  The “Parameter Access” function must be activated before changing parameters, in order to avoid unwanted changes. Pressing the menu touch, the display shows: Monitoring then scroll through the top-level menu items using the keys. When the “Options” item is shown like: Options press OK to go into the “Options”...

  • Page 24: Configuration

    DIAM4100 ©2017 AUGIER SA. I.5.1 CONFIGURATION The “Configuration” menu is used to define the basic parameters of the CCR (for example when replacing the main board): • Rated mains voltage in Vrms: 208-220-230-240-277-380-400-415-480 • Rated power in KVA:1-2.5-4-5-7.5-10-15-20-25-30 • Number of brightness (Including B0): from 1 to 8 I.5.2 SETTING The “Setting”...

  • Page 25: Overcurrent

    DIAM4100 ©2017 AUGIER SA. I.5.3.4 “Overcurrent”: Overcurrent protection is activated if the output current goes above a defined value for a defined period. There are three adjustable Overcurrent levels: Setting current levels I>> Level 1, I>> Level 2, I>> Level 3, Duration IL1, Duration IL 2, Duration IL 3 : Go into the menu “Alarms and Warnings”...

  • Page 26: Sub-Assemblies

    DIAM4100 ©2017 AUGIER SA. SUB-ASSEMBLIES I.6.1 LOAD PLATE The main function of the load adaptation plate is to adjust the power of the CCR to the installed power of the lighting loop.. The load plate can be accessed from the front of the device. Opening the panel forces the CCR to stop by the mean of door contact.

  • Page 27: Automatic Load Plate Position Computation

    DIAM4100 ©2017 AUGIER SA. 50% Load tapping: 4/8 37.5% Load tapping: 3/8 -1/8 -1/8 25% Load tapping: 2/8 12.5% Load tapping: 1/8 -1/8 -1/8 I.6.1.2 Automatic load plate position computation: An input current transformer (TC, see: appendix a: diagrams) is added in the primary power supply to compute automaticaly the position of the load plate when it changes.

  • Page 28: Cut Out And Earthing Plate (Option)

    DIAM4100 ©2017 AUGIER SA. I.6.2 CUT OUT AND EARTHING PLATE (OPTION) AUGIER’s experience regarding CCRs has been used to simplify the HV compartment and maintenance operations to the maximum. With that option, the CCR is equipped with an cut-out and earthing plate, using two jumpers which allows to carry out all maintenance and measurement operations, without unscrewing any load terminal or earth connection, and without requiring any special tools.

  • Page 29: Safety Position

    DIAM4100 ©2017 AUGIER SA. I.6.3 ROTATIVE CUTOUT AND EARTHING SWITCH (OPTION) I.6.3.1 Normal Position: This is the operating position of the rotative switch. In this position, the loop terminals are electrically connected to the CCR: I.6.3.2 Safety Position: This safety position will allow the operator to work on the load safely : the load is in short circuit and grounded.

  • Page 30: External Rotative Cutout Version With Padlock (Option)

    DIAM4100 ©2017 AUGIER SA. I.6.3.5 External rotative cutout version with padlock (Option) : The rotative cutout may as well be installed on the front panel of the CCR, with external access. In such a case, the padlocking device is mandatory. Measurement points are accessible in direct way on the front panel, without opening the CCR.

  • Page 31: Optional Isolating Devices

    DIAM4100 ©2017 AUGIER SA. I.8.2 OPTIONAL ISOLATING DEVICES I.8.2.1 Cut-out and earthing plate : See I.6.2 I.8.2.2 FAA cut-out plug: This device, which is accessible from the outside of the CCR, insulates the CCR from the loop, short- circuits the loop and short-circuits the CCR by physically removing the double-pole plug. I.8.3 OUTPUT LIGHTNING ARRESTORS This option consists of two lighting arrestors, which protect the CCR at each end of the loop.

  • Page 32: Output Power Drop Detection

    DIAM4100 ©2017 AUGIER SA. Example: if the load loop is about 20 lamps, set the X parameter to 1 ( 1/20 = 5% > 3%). Example: If the load loop is about 200 lamps, set the X parameter to 6 lamps. (6/200 = 3%). Initialisation can be carried out in two stages: 1.

  • Page 33: Time Meters

    DIAM4100 ©2017 AUGIER SA. Power drop indication message: "Warning: Power Drop" The power drop is indicated by a dry contact output, and information set in the Jbus table I.8.8 TIME METERS: This option performs time measurement for : • Running time for each brightness, •...

  • Page 34: Installation

    DIAM4100 ©2017 AUGIER SA. INSTALLATION II.1 PREPARATION II.1.1 EQUIPMENT RECEPTION II.1.1.1 Equipment delivered: The following are delivered with the CCR: ▪ The “Installation and Maintenance” instructions manual for the device ▪ A leaflet detailing possible added (non regular) options ▪ Factory test report for the device II.1.1.2 Checking the equipment: When the device is received, check that the frame and its components (in particular the electronic and...

  • Page 35: Ii.1.3 Checking The Installation

    DIAM4100 ©2017 AUGIER SA. II.1.3 CHECKING THE INSTALLATION In checking the suitability of the electrical installation in which the CCR is to be integrated, the following points must be observed: II.1.3.1 Single phase power supply: This must be compatible with the electrical characteristics of the device as shown on the rating plate and factory test report.

  • Page 36: Ii.1.3.3 Lighting Loop

    DIAM4100 ©2017 AUGIER SA. II.1.3.3 Lighting loop: Check that the installed power corresponds to the power of the CCR, check the continuity of the loop and the number of lamps blown. The rated output power is recorded in the software on the motherboard and is required for calculations. The configured rated power can be seen in the “Configuration”...

  • Page 37: Ii.2 Connections

    DIAM4100 ©2017 AUGIER SA. II.2 CONNECTIONS II.2.1 POWER AND EARTH  N.B.: before making any connections, make sure the installation is turned OFF. II.2.1.1 LV supply: Connection to the mains is made at the back of the CCR, by the two cage terminals provided: the two power cables run from beneath the frame in the left duct, and have to be connected to the power supply block in the left upper part of the LV unit.

  • Page 38: Ii.2.1.3 Lighting Loop

    DIAM4100 ©2017 AUGIER SA. II.2.1.3 Lighting loop: Connection is made at the front, the cables arriving through the base, from beneath the device: • Connect the two load cables to the “HV1” and “HV2” terminals on the load plate (or on the Cut out plate, if the option is present) by crimping the lugs (φ...

  • Page 39: Ii.2.2 Remote Control Connections

    DIAM4100 ©2017 AUGIER SA. II.2.2 REMOTE CONTROL CONNECTIONS Connections to the control system is made at the back of the CCR, on terminal bloc provided on the interface board (FAA or IEC type). If the cable is screened, connect the shield only on 1 side, to the frame or at controller’s ground terminal.

  • Page 40: Ii.2.2.1 Iec Multiwire Remote Control (Iec Type Ccrs Only)

    DIAM4100 ©2017 AUGIER SA. II.2.2.1 IEC Multiwire remote control (IEC type CCRs only): This board is used for all standards based on IEC standard (STNA...) or if the relays board type FAA is not needed. II.2.2.1.1 Terminal block T1 (Inputs and brightness indication) N°...

  • Page 41: Terminal Block T2 (Other Outputs)

    DIAM4100 ©2017 AUGIER SA. II.2.2.1.2 Terminal block T2 (other outputs) N° Function Type B7 return Open collector (note 3) Local mode Open collector (note 3) Remote control mode Open collector (note 3) Voltage-current-flow Open collector (note 3) 9-10 Current error Open collector (note 3) 11-12 Open circuit...

  • Page 42: Ii.2.2.2 Souriau Multiwire Remote Control With 20 To 60Vdc Control Supply

    DIAM4100 ©2017 AUGIER SA. II.2.2.2 SOURIAU multiwire remote control with 20 to 60Vdc control supply This relay board is used for SOURIAU circulars connectors, 12 and 19 pins. II.2.2.2.1 Control (20 to 60 Vdc only) : Terminal T.Bloc Function SOURIAU Pin Type B1 control 12b/9...

  • Page 43: Ii.2.2.3 Aena Multiwire Remote Control With 20 To 60Vdc Control Supply

    DIAM4100 ©2017 AUGIER SA. II.2.2.3 AENA multiwire remote control with 20 to 60Vdc control supply This relay board is used for AENA connectors: AENA connectors: 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc II-43...
  • Page 44 DIAM4100 ©2017 AUGIER SA. Control and monitoring connections (AENA 2004): AENA T1-T2 DESCRIPTION VOLTAGE FUNCTION Command step 1 + 48V Control T1-1 Command step 2 + 48V Control T1-2 Command step 3 + 48V Control T1-3 Command step 4 + 48V Control T1-4 Command step 5...

  • Page 45: Ii.2.2.4 Faa Multiwire Remote Control With 20 To 60Vdc Control Supply

    DIAM4100 ©2017 AUGIER SA. II.2.2.4 FAA Multiwire remote control with 20 to 60Vdc control supply II.2.2.5 FAA Multiwire remote control with EXTERNAL 20 to 60Vdc control supply When delivered, the CCR is configured in factory as : - “External” power supply: see Wiring remote control voltage configuration.

  • Page 46: Ii.2.2.6 Example Of Faa Wiring : External 48Vdc

    DIAM4100 ©2017 AUGIER SA. II.2.2.6 Example of FAA wiring : EXTERNAL 48Vdc According AC150/5340-30, and only for control lines 3 Steps CCR Polarity : irrelevant (see Wiring remote control voltage configuration): DIAM4100 L828/L829 2.2nF II.2.2.7 FAA Multiwire remote control with INTERNAL 20 to 60Vdc control supply When delivered, the CCR is configured in factory as : - “Internal”...

  • Page 47: Ii.2.2.8 Example Of Faa Wiring : Internal 20 To 60Vdc

    DIAM4100 ©2017 AUGIER SA. Notes : FAA Labels : - CCI : common of the internal power supply (30Vdc) : must be linked to an input for activation (Pins 1 to 13). - “CC” : when selected, the CCR goes to B1 (see: Operating modes for multiwire (FAA &...

  • Page 48: Ii.2.2.9 Faa Multiwire Remote Control With 120Vac Control Supply

    DIAM4100 ©2017 AUGIER SA. II.2.2.9 FAA Multiwire remote control with 120Vac control supply II.2.2.10 FAA Multiwire remote control with EXTERNAL 120Vac control supply When delivered, the CCR is configured in factory as : - “External” power supply, see: Wiring remote control voltage configuration - a small daughter board is plugged on J1 of the FAA remote control board - “ON order”...

  • Page 49: Ii.2.2.11 Example Of Faa Wiring : External 120 Vac

    DIAM4100 ©2017 AUGIER SA. Notes : FAA Labels : - CCI is the common of the external power supply (120Vac) for all inputs (Pins 1 to 6). - “CC” : when selected, the CCR goes to B1 (see: Operating modes for multiwire (FAA & IEC) remote control The “circuit selector”...

  • Page 50: Ii.2.2.12 Faa Multiwire Remote Control With Internal 120Vac Control Supply

    DIAM4100 ©2017 AUGIER SA. II.2.2.12 FAA Multiwire remote control with INTERNAL 120Vac control supply When delivered, the CCR is configured in factory as : - “External” power supply, see: Wiring remote control voltage configuration - a small daughter board is plugged on J1 of the FAA remote control board - “ON order”...

  • Page 51: Ii.2.2.13 Example Of Faa Wiring : Internal 120Vac

    DIAM4100 ©2017 AUGIER SA. II.2.2.13 Example of FAA wiring : INTERNAL 120Vac According AC150/5340-30, and only for control lines 3 Steps CCR The 120V source is isolated from mains. Note than CCI is linked to earth through 1Mohm/2.2nF on the mother-board DIAM4100 L828/L829 2.2nF II.2.2.14 FAA Multiwire remote control outputs:...
  • Page 52 DIAM4100 ©2017 AUGIER SA.      Over current alarm       Regulation error alarm       Earth fault Level 1 warning       Earth fault Level 2 warning ...

  • Page 53: Ii.2.2.15 Specific Terminal Block According Faa Ac150/5345-10

    DIAM4100 ©2017 AUGIER SA. II.2.2.15 SPECIFIC TERMINAL BLOCK according FAA AC150/5345-10 : The remote control connections of FAA compliant regulators are achieved through a set of chassis mounted terminal, inside the rear side of the device (see diagram 0, p.78) INPUTS : Terminal T.Bloc Function...

  • Page 54: Ii.2.2.16 Wiring Remote Control Voltage Configuration

    DIAM4100 ©2017 AUGIER SA. II.2.2.16 Wiring remote control voltage configuration The DIAM CCR can be remotely controlled either by an external voltage (20 to 60 VDC positive or negative, or 120Vac), or by “free potential” contacts (internal power supply 30VDC from the CCR, or additional 120Vac source).

  • Page 55: Ii.2.2.17 Operating Modes For Multiwire (Faa & Iec) Remote Control

    DIAM4100 ©2017 AUGIER SA. II.2.2.17 Operating modes for multiwire (FAA & IEC) remote control The device can be controlled in two ways: • “Without ON order”, with direct command of brightness levels. (preferred configuration) • “With ON order” and brightness selection The choice is made by setting a parameter in the jbus table using ALIZE4100 software.

  • Page 56: Ii.2.2.18 Rs485/Rs422 Serial Link (Option)

    DIAM4100 ©2017 AUGIER SA. II.2.2.18 RS485/RS422 Serial Link (Option): Each serial link is equipped with two SubD 9-pin (1 female and 1 male sockets). The links are electrically insulated from all the other circuits: Sub D connectors: RS422/RS485 Pin Type function Output Output...
  • Page 57 DIAM4100 ©2017 AUGIER SA. Serial link parameters: The asynchronous serial links are defined as follows: Preferred parameters : 9600 baud, 8 data bits, 1 stop bits, no parity. JBUS protocol with Id=1 at delivery. It is possible to change the speed and the ID in the “Serial Link” menu: •...

  • Page 58: Ii.2.2.19 Ethernet Link (Option)

    DIAM4100 ©2017 AUGIER SA. II.2.2.19 Ethernet link (Option): DIAM4100 CCR can be equipped with one or two Ethernet interfaces. The used protocol is MODBUS TCP (port 502). Supplied functions are : function 3 (number of words <= 100), function 6.and function 16 (number of words =1) Slave ID = 1.

  • Page 59: Ii.2.2.20 Ethernet Link + Serial Link Rs422/Rs485 (Option)

    DIAM4100 ©2017 AUGIER SA. II.2.2.20 Ethernet link + serial link RS422/RS485 (Option) : See above the characteristics of the Ethernet link and serial link. The two ways have the same priority. II.2.2.21 Remote fail safe mode: A « remote fail safe mode » can be set on the CCR. This mode is used to set a default brightness if the serial communication or the wire control fail.

  • Page 60: Ii.2.2.22 Remote Priority

    DIAM4100 ©2017 AUGIER SA. II.2.2.22 Remote priority: The CCR can be controled by 3 inputs : • Wires control • COM 1 input (RS422 or RS485 or MODBUS TCP) • COM 2 input (RS422 or RS485 or MODBUS TCP) Standard priority: •...

  • Page 61: Ii.2.2.23 Lonworks Link (Option)

    DIAM4100 ©2017 AUGIER SA. II.2.2.23 Lonworks link (Option): The lonworks interface use an FT10 module. II.2.2.24 4-20mA outputs (Option) II.2.3 4-20MA LOOP CURRENT : The CCR can be delivered with two independent 4-20mA current loops with the following features : •...

  • Page 62: Ii.2.3.1 4-20Ma Current Loop For Output Current And Power Measurements

    DIAM4100 ©2017 AUGIER SA. II.2.3.1 4-20mA current loop for output current and power measurements : • First output (J10): I1 = 4 mA + (Io /10A) * 16 mA. Example: for Io = 6.6 Arms, I1 = 4 mA + (6.6/10) * 16 mA = 14.56 mA •...

  • Page 63: Ii.2.4 Circuit Selector

    DIAM4100 ©2017 AUGIER SA. II.2.4 CIRCUIT SELECTOR: External CS : The DIAM CCR has two electrical interlock terminals, terminal S1 and S2 , located near the two power supply terminals, which must be connected to the door contact and circuit selector interlock. When the CCR is used with a circuit selector, it must be stopped about 100ms before the circuit is selected.

  • Page 64: Ii.3 Adjusting The Ccr

    DIAM4100 ©2017 AUGIER SA. II.3 ADJUSTING THE CCR II.3.1 ADAPTATION TO LOAD Adjusting the CCR output power to that installed, using the load plate : This can be done by moving the load setting straps between 1/8 and 8/8. For example, if the load is equivalent to 60% of the rated power of the CCR, the setting is to the nearest value above, i.e.

  • Page 65: Ii.3.2.2 Brightness Values

    DIAM4100 ©2017 AUGIER SA. • Protection Earth fault level 1 = 1M (if option present) Earth fault level 2 = 100K (if option present) Restarts number = 1 Over-current level 1 = 6.80 A (+ 3%) Disable time = 2.50 s Over-current level 2 = 6.93 A (+ 5%) Disable time = 1s Over-current level 3 = 8.25A (+ 25%)

  • Page 66: Commissioning

    DIAM4100 ©2017 AUGIER SA. COMMISSIONING After that all installation operations defined in the previous section have been completed, the DIAM4100 CCR can be commissioned. III.1 PROCEDURE 1. Close the fuse box master switches, or the main circuit breaker 2. Be sure that the jumpers of the Cut-out plate (if option) are in Vertical position (“Loop”) 3.

  • Page 67: Iii.2 Tests

    DIAM4100 ©2017 AUGIER SA. III.2 TESTS III.2.1 SHORT-CIRCUIT TESTS  DO NOT carry out this test if there is any doubt about the operation of the CCR, or if there is a fault or breakdown. 1. Switch off the CCR from the power. 2.

  • Page 68: Maintenance

    DIAM4100 ©2017 AUGIER SA. MAINTENANCE IV.1 FORMALISATION To follow maintenance procedures correctly, the following points must be observed: Create a maintenance file containing the headings “Date”, “Time”, “Maintenance Engineer”, “CCR ▪ reference”, “Problem definition”, “Solution applied”, and “Time spent” ▪ The spare parts monitoring sheet (with their control numbers) should be completed if necessary.

  • Page 69: Iv.3 Preventive

    DIAM4100 ©2017 AUGIER SA. IV.3 PREVENTIVE IV.3.1 FIRST MONTHS In the first months of use, check the tightness of terminals and connections, particularly for HV or LV power circuits : ▪ Input terminals, fuse-holders or circuit breaker, contactor ▪ Output terminals, brass straps on the load plate, all screwed connections at the back of the load plate.

  • Page 70: Iv.4 Corrective

    DIAM4100 ©2017 AUGIER SA. IV.4 CORRECTIVE Motherboard fuses Fuses 3.15AT IV.4.1 FAULT DIAGNOSIS  See paragraph I.5.3 for a description of the following protections. IV.4.1.1 LV power fault: Symptom Fault Action The CCR has stopped LV power fault Check the voltage level of the LV power supply The message: Check parameter settings in the...

  • Page 71: Iv.4.1.2 "Open Circuit" Fault

    DIAM4100 ©2017 AUGIER SA. IV.4.1.2 “Open Circuit” fault: Symptom Fault Action The CCR has stopped Lighting loop open Measure the continuity of the loop (on the transformer primaries and secondaries) The message: “ALARM: I << Open Cir.” Output current < 1.0A for more than Measure the output current value 500 ms is displayed...

  • Page 72: Iv.4.1.3 "Overcurrent" Fault

    DIAM4100 ©2017 AUGIER SA. IV.4.1.3 “Overcurrent” fault: Symptom Fault Action The CCR has stopped Output current > programmed level Large load decrease on the loop caused by circuit switching The message: Overload combined with load Check the adaptation of the load “ALARM : I >>...

  • Page 73: Iv.4.2 Other Faults

    DIAM4100 ©2017 AUGIER SA. IV.4.2 OTHER FAULTS Symptom Fault Action Output current insufficient with load Overload Check the adaptation of the load plate set to a position less than 8/8 plate to the loop power The message Large number of ITs open Check the number of ITs open due to missing or fault lamps “Warning: Regulation error”...
  • Page 74 DIAM4100 ©2017 AUGIER SA. Symptom Fault Action “WARNING : LFD level 1” Possible output regulated current Replace burnt lamps. instability. Check warning thresholds. “WARNING : LFD level 2” Possible loss of CAT conditions. Perform function learning again. “WARNING : Meas. lamps” No output voltage measurement.

  • Page 75: Iv.5 Verification Procedures

    DIAM4100 ©2017 AUGIER SA. IV.5 VERIFICATION PROCEDURES IV.5.1 THYRISTORS The state of the thyristors can be checked as follows using an ohmmeter:  ▪ Between pin 1 and pin 2, and between pin 3 and pin 1 : Several M otherwise the Thyristors are in short-circuit ...

  • Page 76: Iv.6 Cimalt Maintenance

    DIAM4100 ©2017 AUGIER SA. IV.6 CIMALT MAINTENANCE 1. Remove the 3 fixing screws, and tilt the support plate forward, to access the back of the switch 2. Check the condition of the 3 contacts and the pressure roller. Clean them or replace them if necessary. The caster must be able to slide freely about 5 mm in its support: Use a conductive grease (Ref LUBRILOG: CUPROLOG G1, Ref ELECTROLUB: HCG).

  • Page 77: Iv.7 Spare Parts List For Faa Type Ccr

    DIAM4100 ©2017 AUGIER SA. 3. Remove the 3 nylon screws and remove the 2nd stage assembly, to perform the same check on the first stage of the switch. 4. Former equipment (THO, DIAMANT CCRs) and switches mounted on Epoxy plate: verification must be done from the back of the unit.
  • Page 78 DIAM4100 ©2017 AUGIER SA. REFERENCES Designations Mains voltage 2,5 kVA 4 kVA 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA 25 kVA 30 kVA 10x38 20A gG 14x51 32A gG 14x51 40A gG 14x51 50A gG 22x58 80A gG 22x58 100A gG 208V T0 160A gG 10.17590 T1 200A gG 10.17591 T1 200A gG 10.17591...
  • Page 79 DIAM4100 ©2017 AUGIER SA. REFERENCES Designations Mains voltage 2,5 kVA 4 kVA 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA 25 kVA 30 kVA Door contact SQ1 10.08192 208V 30.10517 30.10523 30.10529 30.09257 30.09258 30.09402 30.09410 30.09550 30.09422 220V 30.10518 30.10524...

  • Page 80: Iv.8 Spare Parts List For Iec Type Ccr

    DIAM4100 ©2017 AUGIER SA. IV.8 SPARE PARTS LIST FOR IEC TYPE CCR REFERENCES Mains Designations voltage 2,5 kVA 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA 25 kVA 30 kVA 10x38 16A gG 14x51 32A 14x51 50A 22x58 63A 22x58 100A 22x58 125A T0 160A gG...
  • Page 81 DIAM4100 ©2017 AUGIER SA. 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc V-81...
  • Page 82 DIAM4100 ©2017 AUGIER SA. 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc V-82...
  • Page 83 DIAM4100 ©2017 AUGIER SA. 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc V-83...

  • Page 84: Appendix B: Jbus Table

    DIAM4100 ©2017 AUGIER SA. APPENDIX B: JBUS TABLE Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Warnings Bit0 Stop Start Main switch status Bit1 Pb power line Power supply over range Bit2 Pb EFD Level 1 or Level 2 or EFD board defect Bit3 Pb current...
  • Page 85 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Heat sink temperature Only for DIAM4200 EFD board status Bit0 Communication error Bit1 Internal error Interface board status Bit0 Communication error Bit1 Internal error Eeprom Status flags Bit0...
  • Page 86 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value *KΩ(10KΩ to 10MΩ) R/W Sup Eeprom R Level EFD1 1000 *KΩ(10KΩ to 10MΩ) R/W Sup Eeprom R Level EFD2 R/W Sup Eeprom Level 1 Overcurrent *10mA (0 to 9Arms) R/W Sup Eeprom...
  • Page 87 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Without “ON” order With “ON” order Run Order “ON” R/W Sup Eeprom Parameters 1 Bit0 Bit1 Run to B0 Run to B1 Default brightness Bit2 Live Voltage Current flow in the loop...
  • Page 88 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Eeprom Brightness B3 time clock H2, H1 see note 1 Eeprom Brightness B3 time clock H0, M see note 1 Eeprom Brightness B4 time clock H2, H1 see note 1 Eeprom Brightness B4 time clock...
  • Page 89 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value R/W Sup Eeprom Memory 0 lamps B0 0 to 1000 R/W Sup Eeprom Memory 0 lamps B1 0 to 1000 R/W Sup Eeprom Memory 0 lamps B2 0 to 1000 R/W Sup...
  • Page 90 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Interface board relays status 1 Bit0 OUT_K17 Bit1 OUT_K18 Bit2 OUT_K19 Bit3 OUT_K20 Bit4 OUT_K21 Bit5 OUT_K22 Bit6 OUT_K23 Bit7 OUT_K24 Bit8 Bit9 Bit10 Bit11 Bit12...
  • Page 91 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Input auxiliary inputs Bit0 AUX1 Bit1 AUX2 Bit2 AUX3 Bit3 AUX4 Phase angle 0 to 100 Eeprom IP Mask module 1 (bytes 0&1) 255.255 65535 (0 to 65535) Eeprom...
  • Page 92 DIAM4100 ©2017 AUGIER SA. Adr. R/W Mode Memory Label Detail Bit clear Bit set Default Comments Value Word 1 switch over Word 2 switch over R/W Sup Soft download 85 in decimal Mother board number R/W Sup Eeprom Main menu display number 0: Output current, Brightness 1: Output current, Output voltage 2: Output current, Output power...
  • Page 93 DIAM4100 ©2017 AUGIER SA. 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc VI-93...

  • Page 94: Appendix C: Part Number Identification (Old Code < 2018)

    DIAM4100 ©2017 AUGIER SA. APPENDIX C: PART NUMBER IDENTIFICATION (OLD CODE < 2018) The DIAM4100 regulator is identified by a serial ordering number which indicates its type and particularity. If needed, add all useful precision and options. Example : D41-IEC-1-5-50-15-400-B21-530 = DIAM4100 compliant to IEC, 6.6A, 5 brightness, 50Hz, 15kVA, 400Vac, with a multiwire interface (dry contacts) ,Jbus serial network, lightning arrestors on output terminals, Circuit breaker, EFD and LFD D 4 1 4 0 0...

  • Page 95: Appendix C: Part Number Identification (New Code > 2018)

    DIAM4100 ©2017 AUGIER SA. APPENDIX C: PART NUMBER IDENTIFICATION (NEW CODE > 2018) VIII The DIAM4100 is identified by a serial ordering number which indicates its type, options and particularities. Example : D41-IEC5-4005-B65A ICS2 = DIAM4100 SCR constant current regulator, compliant to IEC, 5 steps, 400V, 5kVA, controlled by wired remote control and double ETHERNET, with Earth fault detector, input lightening arresters and AUGIER output disconnector.
  • Page 96 DIAM4100 ©2017 AUGIER SA. AUGIER IS ISO 9001 CERTIFIED SINCE 1995 Distributed by : ® AUGIER BP 131 – 06513 CARROS Cedex France Tel. +33 (0)4 92 08 62 00 – Fax +33 (0)4 93 29 01 40 home@augier.com www.augier.com 6021282 DIAM 4100 OCEM ENERGY TECH rev 1-25.doc VIII-96...

Table of Contents