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DIAM3200 1 to 2,5KVA
Single-phase stackable Sinus
Constant Current Regulator
Energy Technology srl
Operating office :
Via della Solidarieta 2/1
40056 Valsamoggia – Loc. Crespellano (BO) – Italy
Ph : + 39 051 6656 611 Fax : +39 051 6656 677
–
ocem@ocem.com
www.ocem.com
VAT Nr : IT 031 4821 1208
a division of Energy Technology srl
Installation & maintenance
Compliance with standards:
ICAO Aerodrom design manual, part 5
IEC (61822 ED2)
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Table of Contents
Related Manuals for AUGIER Energy OCEM DIAM3200 Series
Summary of Contents for AUGIER Energy OCEM DIAM3200 Series
- Page 1 Energy Technology srl Operating office : Via della Solidarieta 2/1 40056 Valsamoggia – Loc. Crespellano (BO) – Italy Ph : + 39 051 6656 611 Fax : +39 051 6656 677 – ocem@ocem.com www.ocem.com VAT Nr : IT 031 4821 1208 a division of Energy Technology srl Installation &...
- Page 2 RECORD OF CHANGES Rev. Pages Description From S/N App. Date First issue 02-02-2019 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc...
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Page 3: Warranties
DIAM3200 ©2019 AUGIER SA. WARRANTIES Guarantee AUGIER’s goods has been manufactured and will perform in accordance with applicable specifications, and any defect in design, materials or workmanship which may occur during proper and normal use during a period of 1 year from date of installation or 2 years from date of shipment will be corrected by repair or replacement by the manufacturers f.o.b factory. -
Page 4: Safety
SAFETY Safety precautions This equipment is normally used or connected to circuits that may employ dangerous and lethal voltages. Extreme caution should be exercised by operating or maintenance people when working on or with this equipment. See IEC 61820 & 61821 standard (CCR type IEC), or FAA AC150/5340-26 advisory circular (CCR type FAA), concerning safety rules and precautions. -
Page 5: Table Of Contents
DIAM3200 ©2019 AUGIER SA. TABLE OF CONTENTS RECORD OF CHANGE ……………………………………………………………………………………………… I-2 WARRANTIES …………………………………………………………………………………………………………… I-3 SAFETY ……………………………………………………………………………………………………………….….. I-4 TABLE OF CONTENTS ……………………………………………………………………………………………… I-5 DESCRIPTION ________________________________________________________ I-9 OVERVIEW _______________________________________________________________________ I-9 MECHANICAL DESCRIPTION _______________________________________________________ I-10 I.2.1 DESCRIPTION ________________________________________________________________ I-10 I.2.2 GENERAL MECHANICAL FEATURES _____________________________________________ I-10 I.2.3 STORAGE CONDITIONS _______________________________________________________ I-10 I.2.4... - Page 6 I.6.5 BURNT LAMP DETECTION: ______________________________________________________ I-23 I.6.6 WIG WAG ____________________________________________________________________ I-24 INSTALLATION _____________________________________________________ II-25 II.1 PREPARATION __________________________________________________________________ II-25 II.1.1 EQUIPMENT RECEPTION ______________________________________________________ II-25 II.1.1.1 Equipment delivered: _______________________________________________________ II-25 II.1.1.2 Checking the equipment: ____________________________________________________ II-25 II.1.2 TRANSPORTATION ___________________________________________________________ II-25 II.1.3 DEVICE LOCATION ___________________________________________________________ II-26 II.1.4 STACKING DEVICES __________________________________________________________ II-26 II.1.5...
- Page 7 DIAM3200 ©2019 AUGIER SA. IV.2 PREVENTIVE ___________________________________________________________________ IV-38 IV.2.1 FIRST MONTHS ______________________________________________________________ IV-38 IV.2.2 ANNUAL PROCEDURE ________________________________________________________ IV-38 IV.2.3 EVERY THREE YEARS ________________________________________________________ IV-38 IV.3 CORRECTIVE ___________________________________________________________________ IV-39 IV.3.1 MOTHER BOARD FUSES ______________________________________________________ IV-39 IV.3.1.1 In front of the CCR ________________________________________________________ IV-40 IV.3.1.2 At the rear of the CCR ______________________________________________________ IV-41 IV.3.2...
- Page 8 ABBREVIATIONS Abbreviation Definition Ampere Alternating Current Brightness Constant Current Regulator Direct Current High Voltage Isolation Transformer Lamp Fault Detector Low Voltage Out of order Volt Volt-Ampere 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc...
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Page 9: Idescription
DIAM3200 ©2019 AUGIER SA. DESCRIPTION OVERVIEW DIAM3200 series CCRs are stackable fully static devices controlled by four Igbts (alternative dimmer). They are designed to maintain a constant, pre-displayed and adjustable output current independently from the load and power supply fluctuations. Unlike the thyristors CCR, the power factor measured at the input of the CCR is the load power factor any of output level current (all brightness). -
Page 10: Mechanical Description
MECHANICAL DESCRIPTION I.2.1 DESCRIPTION Each CCR is housed in a cabinet fitted with removable lifting rings. The frame has two distinct parts: a control part (in front) and a power compartment (at the back). The Control part of the CCR contains all the components connected to the power supply with, for example, the mother board and associated driver boards, the master switch, the LV breaker and connection terminals. -
Page 11: Dimensions
DIAM3200 ©2019 AUGIER SA. I.2.4 DIMENSIONS 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc I-11... - Page 12 Stacked CCRs : 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc I-12...
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Page 13: Electrical Description
DIAM3200 ©2019 AUGIER SA. ELECTRICAL DESCRIPTION I.3.1 BLOCK DIAGRAMS See paragraph I.5 for the device operating description I.3.1.1 Overview: I.3.2 GENERAL CIRCUIT DIAGRAMS SEE: APPENDIX A: DIAGRAM 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc I-13... -
Page 14: General Electrical Features
I.3.3 GENERAL ELECTRICAL FEATURES Power supply voltage: Single phase: 220, 230, 240, 380, 400 or 415 Vac, +/-10% (IEC), 50/60Hz. Maximum rated current: 6.6 A Number of Brightness Levels: maximum 8, adjustable. Heating Brightness (“Black current”): The CCR can produce “heating”... -
Page 15: Instructions For Use
DIAM3200 ©2019 AUGIER SA. INSTRUCTIONS FOR USE I.4.1 USER INTERFACE Operating mode: Stop mode : Io:0.00A STOP stop local auto menu Preferred information displayed: they can be changed by a long press on the “STOP” key, meanwhile the CCR is in Stop mode. The choice can be : ... -
Page 16: Control
Alarms and Warnings: Alarm : (the CCR failed to supply the load); for example, the CCR is stopped by a loop open circuit : ALARM: I<<Open Cir. reset Cancel fault(s) Warning : (the CCR doesn’t stop; warning is only indicative); It is the case for EFD and LFD faults. Alphanumeric display: VFD display (16 x 140 pts) : upper text provide data information, and lower text the key definition. -
Page 17: Local Information Feedback
DIAM3200 ©2019 AUGIER SA. I.4.3 LOCAL INFORMATION FEEDBACK Alphanumeric display: The display shows the RMS current flowing in the loop and the selected brightness (preferably). In the “Monitoring” menu, the following information is shown: Uo: RMS output voltage in Vrms ... -
Page 18: Configuration Software Utility
I.4.1 CONFIGURATION SOFTWARE UTILITY A software has been developed to set all parameters in the CCR. This software named ALIZE4100 can be download using the following link: http://www.augier.com/soft/ALIZE4100.exe 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc I-18... -
Page 19: Operation
DIAM3200 ©2019 AUGIER SA. OPERATION The “Parameter Access” function must be activated before changing parameters, in order to avoid unwanted changes. Pressing the menu touch, the display shows: Monitoring keys. When the “Options” item is shown then scroll through the top-level menu items using the like: Options press OK to go into the “Options”... -
Page 20: Configuration
I.5.1 CONFIGURATION The “Configuration” menu is used to define the basic parameters of the CCR (for example when replacing the main board): Rated mains voltage in Vrms: 240 Rated power in KW : 2.5 Number of brightness (Including B0): from 1 to 8 ... -
Page 21: Overcurrent
DIAM3200 ©2019 AUGIER SA. I.5.3.3 “Overcurrent”: Overcurrent protection is activated if the output current goes above a defined value for a defined period. There are three adjustable Overcurrent levels: Setting current levels I>> Level 1, I>> Level 2, I>> Level 3, Duration IL1, Duration IL 2, Duration IL 3 : Go into the menu “Alarms and Warnings”... -
Page 22: Options
OPTIONS I.6.1 EARTH FAULT DETECTOR (EFD) This option is used to measure the insulation of the load with respect to earth. The insulation controller, or “earth fault detector” continually checks the electrical resistance between the loop and earth. It uses the principle of continuous current injection at 500V and its range of measurement is between 1 k... -
Page 23: Output Lighting Arrestors
DIAM3200 ©2019 AUGIER SA. I.6.3 OUTPUT LIGHTING ARRESTORS This option consists of two lighting arrestors, which protect the CCR at each end of the loop. Current discharge is conducted through the CCR’s main earth link, which must be of sufficient gauge. If a particularly large current flow occurs (e.g. -
Page 24: Wig Wag
Press OK to start initialisation. The message “ Wait please...” flashes meaning that data collection is in progress. When the message stops flashing, data collection has been completed. The number of fault lamps can be seen in the “Monitoring” menu Two comparison levels (warnings level 1 &... -
Page 25: Installation
DIAM3200 ©2019 AUGIER SA. INSTALLATION II.1 PREPARATION II.1.1 EQUIPMENT RECEPTION II.1.1.1 Equipment delivered: The following are delivered with the CCR: The “Installation and Maintenance” instructions manual for the device Factory test report for the device II.1.1.2 Checking the equipment: When the device is received, check that the frame and its components (in particular the electronic and LV units) are in good mechanical condition with no distortion or signs of impact. -
Page 26: Ii.1.3 Device Location
II.1.3 DEVICE LOCATION In deciding the permanent operating location for the device, the following points must be kept in mind: An easy access must be kept to the front door with no obstruction. CCRs can be placed side-by-side, or stacked one on top of the other. ... -
Page 27: Ii.1.5 Checking The Installation
DIAM3200 ©2019 AUGIER SA. II.1.5 CHECKING THE INSTALLATION Checking the suitability of the electrical installation in which the CCR is to be integrated, the following points must be observed: II.1.5.1 Single phase power supply : This must be compatible with the electrical characteristics of the device as shown on the rating plate and factory test report. -
Page 28: Ii.2 Connections
II.2 CONNECTIONS II.2.1 POWER AND EARTH N.B.: before making any connections, make sure the installation is turned OFF. II.2.1.1 LV supply: Connection to the mains is made at the rear of the CCR, by mean of the two screw terminals. The power cable run through the hole. -
Page 29: Ii.2.1.3 Lighting Loop
DIAM3200 ©2019 AUGIER SA. II.2.1.3 Lighting loop: Connect the two load cables to the “HV1” and “HV2” terminals on the two connectors If it exists, connect the cable screen (strap or braided) to the ground clamp. Load terminal HV2 Load terminal HV1 Ground clamp (for cables’screens) -
Page 30: Ii.2.2 Remote Control Configuration
II.2.2 REMOTE CONTROL CONFIGURATION Connections to the control system is made at the front of the CCR: II.2.2.1 Connectors: ETHERNET 1 ETHERNET 2 (OPTION) (OPTION) JBUS RS485 2 JBUS RS485 1 (OPTION) (STANDARD) SOURIAU CONNECTORS (OPTION) FOR ALL REMOTE INFORMATION, SEE NOTICE 6021732. 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc II-30... -
Page 31: Ii.2.2.2 Circuit Selector
DIAM3200 ©2019 AUGIER SA. II.2.2.2 Circuit selector: External CS : The DIAM CCR has two electrical interlock terminals, terminal S1 and S2 , located at the left front of the CCR, which must be connected to the door contact and circuit selector interlock. When the CCR is used with a circuit selector, it must be stopped about 100ms before the circuit is selected. -
Page 32: Ii.3 Adjusting The Ccr
II.3 ADJUSTING THE CCR II.3.1 MULTI TERMINAL INDUCTANCE Inductance is in the CCR to filter the input current. It is placed at the rear of the CCR. Multi terminal inductance The inductance has 3 values available (L0, L1 and L2). L0 (the lower value) is selected by default. Depending of the loop load, the output current can be unstable. -
Page 33: Ii.3.2 Parameter Modification
DIAM3200 ©2019 AUGIER SA. II.3.2 PARAMETER MODIFICATION Preferably, and according to the CCR, the parameters are pre-set in the factory as ordered, so it is not necessary to reconfigure them during device installation and commissioning. II.3.2.1 Preferred configuration values: The preferred configuration (if no precision on orders, or in case of new mother board) is as follow : ... -
Page 34: Ii.3.2.3 Value Of "Open Circuit" Protection Level
See paragraph I.5.2 If the CCR does not supply the desired current, either it is in overload or the load contains transformers with open secondaries (missing or burnt lamps) II.3.2.3 Value of “Open Circuit” protection level: See paragraph I.5.3.2 II.3.2.4 Value of “Overcurrent”... -
Page 35: Ii.4 Remote Control
DIAM3200 ©2019 AUGIER SA. II.4 REMOTE CONTROL FOR ALL REMOTE INFORMATION, SEE NOTICE 6021732. 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc II-35... -
Page 36: Commissioning
COMMISSIONING After that all installation operations defined in the previous section have been completed, the DIAM3100 CCR can be commissioned. III.1 PROCEDURE 1. Set the tapping as shown in § Erreur ! Source du renvoi introuvable. 2. Close the fuse box master switches 3. -
Page 37: Iii.2 Tests
DIAM3200 ©2019 AUGIER SA. III.2 TESTS III.2.1 SHORT-CIRCUIT TESTS DO NOT carry out this test if there is any doubt about the operation of the CCR, or if there is a fault or breakdown. 1. Switch off the CCR from the power. 2. -
Page 38: Maintenance
MAINTENANCE IV.1 FORMALISATION To follow maintenance procedures correctly, the following points must be observed: Create a maintenance file containing the headings “Date”, “Time”, “Maintenance Engineer”, “CCR reference”, “Problem definition”, “Solution applied”, and “Time spent” The spare parts monitoring sheet (with their control numbers) should be completed if necessary. ... -
Page 39: Iv.3 Corrective
DIAM3200 ©2019 AUGIER SA. IV.3 CORRECTIVE IV.3.1 MOTHER BOARD FUSES FUSES 250V/1AT 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc... -
Page 40: Iv.3.1.1 In Front Of The Ccr
IV.3.1.1 In front of the CCR Measurement board Daughter board Main switch EFD board Cut out plate Mother board Interface board EMI filter board Circuit breaker 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc IV-40... -
Page 41: Iv.3.1.2 At The Rear Of The Ccr
DIAM3200 ©2019 AUGIER SA. IV.3.1.2 At the rear of the CCR EFD Injection board Lightning arrestors Auto transformer for Main input voltage transformer different of 230V Heat sink fitted with power board, inductances and power fuse Power fuse Power board 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc... -
Page 42: Iv.3.2 Fault Diagnosis
IV.3.2 FAULT DIAGNOSIS See paragraph I.5.3 for a description of the following protections. IV.3.2.1 LV power fault: Symptom Fault Action The CCR has stopped LV power fault Check the voltage level of the LV power supply The message: Check parameter settings in the “Configuration”... -
Page 43: Iv.3.2.3 "Overcurrent" Fault
DIAM3200 ©2019 AUGIER SA. IV.3.2.3 “Overcurrent” fault: Symptom Fault Action The CCR has stopped Output current > programmed level Large load decrease on the loop caused by circuit switching The message: Overload combined with load Check the number of ITs open “ALARM : I >>... -
Page 44: Iv.3.2.4 Other Faults
IV.3.2.4 Other faults Symptom Fault Action Output current insufficient Large number of ITs open Check the number of ITs open due to missing or fault lamps The message CCR power insufficient Check that the installed power “Warning: Regulation error” is not greater than the power of the CCR is displayed Display remains off when CCR is... - Page 45 DIAM3200 ©2019 AUGIER SA. Symptom Fault Action “ALARM : BAD Interface” No remote control Check remote control board connexions. Replace remote control board. Check mother board. “WARNING : BAD Freq.” CCR stops for internal protection. Check supply network. Frequency out of range or asymmetrical wave shape.
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Page 46: Iv.4 Spare Parts List
IV.4 SPARE PARTS LIST STACKABLE STANDARD CABINET Input CABINET Designation volatge 1 kVA 2,5 kVA 2,5 kVA 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA 25 kVA 30 kVA IC60N IC60N IC60N 40A IC60N 63A C120N C120N IC60N 6A C IC60N 16A C NSX 160 F TM160D 220/240V... - Page 47 DIAM3200 ©2019 AUGIER SA. STACKABLE STANDARD CABINET Input CABINET Designation volatge 1 kVA 2,5 kVA 2,5 kVA 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA 25 kVA 30 kVA 220/240V To be define 30.13191 30.13192 Inductance 380/415V To be define 30.13191 30.13325 Power supply AL...
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Page 48: Appendix A: Diagram
STACKABLE STANDARD CABINET Input CABINET Designation volatge 1 kVA 2,5 kVA 2,5 kVA 5 kVA 7,5 kVA 10 kVA 15 kVA 20 kVA 25 kVA 30 kVA Power board 30.11637 Daughter board 30.11412 Measurement 30.08004 board Remote control SEE NOTICE 6021732 220/240V 30.10087 EMI board... - Page 49 DIAM3200 ©2019 AUGIER SA. V-49 V-49...
- Page 50 6021742 DIAM 3200 1 to 2,5KVA rev 1-0.doc V-50...
- Page 52 Energy Technology srl Operating office : Via della Solidarieta 2/1 40056 Valsamoggia – Loc. Crespellano (BO) – Italy Ph : + 39 051 6656 611 Fax : +39 051 6656 677 – ocem@ocem.com www.ocem.com VAT Nr : IT 031 4821 1208 a division of Energy Technology srl...
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